NC HT1.0 Manuel utilisateur
HT1.0 Site Dumper
HT1.0 Site DumperHT1.0 Site Dumper
HT1.0 Site Dumper
MAINTENANCE
MAINTENANCE MAINTENANCE
MAINTENANCE
INSTRUCTION
INSTRUCTION INSTRUCTION
INSTRUCTION
MANUAL
MANUALMANUAL
MANUAL
NC ENGINEERING (HAMILTONSBAWN) LTD
2 Killyrudden Road, Hamiltonsbawn, Co Armagh, BT61 9S
Tel: 028 38871970 ax: 028 38870362
email: [email protected]om www.nc-engineering.com
REVISION B
ORGINAL INSTRUCTIONS
2
Dear Customer
Even if you have operated this type of equipment before, it is
very important that your new equipment operations and
instructions are explained to you by a Dealer Representative
following delivery of your equipment.
This will explain the operating controls and enable you to
gain maximum productivity from your new dumper.
3
Foreword
This manual has been produced to provide information on the correct operating and
maintenance procedures for the NC Dumper
The procedures in this publication relate specifically to the NC Dumper
All information, specifications and illustrations used in this manual are correct at the time of
issue. NC reserves the right to make changes in this manual at any time without prior notice.
Copyright © 2010 NC Engineering (Hamiltonsbawn) Ltd
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form or by any other means, electronic, mechanical,
photocopying or otherwise without prior permission of
NC Engineering (Hamiltonsbawn) Ltd
4
Contents
Page No.
De laration of Conformity
6
Noise Level De laration
7
Vibration De laration
8
Te hni al Spe ifi ations
9
Maintenan e De als Des riptions
10
Safety De als Des riptions
12
Introdu tion
14
Te hni al Spe ifi ation
15
Servi e Re ord
23
Servi e S hedules
24
Torque Settings
27
Fluids & Lubri ants
30
Safety Information
35
Maintenan e
36
Battery 37
Air Cleaner 39
Coolant System 40
Engine Oil Check / Change 41
Hydraulic Oil Check 43
Towing Procedure 44
Brake System 45
Hydraulic System 46
Storage 51
Electrics 52
5
Contents
Page No.
Fault Finding
54
Dumper will not start or difficult to start (No exhaust smoke) 55
Dumper will not start or difficult to start (Exhaust smoke) 56
Engine will not crank or cranks slowly 57
Engine starts then stops 58
Engine poor running 59
Engine poor running at idle 60
Engine excessive noise 61
Engine compression knocks 62
Engine reduced power output 63
Engine will not reach maximum rpm 65
Engine rpm surges 66
Engine excessive vibration 67
Engine exhaust smoke excessive (Black smoke) 68
Engine exhaust smoke excessive (White / Blue smoke) 69
Engine will not shut off 70
uel consumption excessive 71
uel / Oil leaking from exhaust manifold 72
Lubricating oil consumption excessive 73
Lubricating oil contaminated 74
Lubricating oil pressure low 75
Lubricating oil high pressure 76
Coolant loss 77
Coolant over temperature 78
Coolant under temperature 79
Coolant contaminated 79
Poor hydrostatic drive performance 80
Noisy wheel motor 81
Wheel motor does not revolve 82
Wheel motor does not revolve at its normal speed under load 83
Wheel motor revolves irregularly 84
Wheel motor leaks 84
6
Engineering
(Hamiltonsbawn)
Ltd.
Manufacturers of Agricultural and Industrial Equipment
2 Killyrudden Road, Hamiltonsbawn, Tel: 028
38871970
Richhill, o. Armagh.
Fax: 028 3887 0362
Northern Ireland. E.mail: info@nc engineering.com
8T619SF www.nc-engineering.com
EC – DECLARATION OF CONFORMITY
Machine description : Site Dumper
Make NC
Type HT1.0
Manufactured by NC Engineering (Hamiltonsbawn) Ltd
Address: 2 Killyrudden Road, Hamiltonsbawn Richhill,
Co. Armagh. BT61 9S
This machinery has been designed and manufactured in accordance with the following European
Standards: -
2006/42/CE: Ma hinery Dire tive
Measured Sound Power Level: 98 dB LWA
Guaranteed Sound Power Level: 99 dB LWA
Net Installed Power: 18kW
A technical construction file for this machine is retained at the above address.
Declaration
Signed: ______________________________________
Name: David Wilson CEng; MSc; MIAgrE
Being the responsible person appointed by the manufacturer (or nominated representative of the manufacturer established in
the EC) and employed by:
NC Engineering (Hamiltonsbawn) Ltd
This declaration of Conformity complies with Regulation 22 of The Supply of Machinery (Safety) Regulations 1992
7
Noise Level De laration
The noise levels are measured according to ISO6395:1998
The noise level of this machine is
L
WA
99dB ( A )
L
PA
82dB ( A )
L
WA
:- A - Weighted sound power level.
L
PA
:- A - Weighted sound pressure level.
8
Vibration De laration.
The absence of a harmonised test code together with variable conditions under which this
equipment may be used allows only representative figures to be quotes.
Whole Body Vibration Level : a
w
(m/s²) = 0.1
Hand / Arm : a
ha
( m/s² ) ≤ 3.98
The above figures are for reference purposes only. It is the responsibility of the employer to access
vibration exposure based on the actual site conditions and operating practices at the point of use.
Employers should not rely solely on published vibration figures when undertaking risk assessments.
Depending on the site conditions cycle times may need to be adjusted in order to reduce operator
exposure levels.
9
Te hni al Spe ifi ations
10
Maintenan e De al Des riptions
The machine is fitted with a maintenance decal. It is important that before using the ma-
chine the decal is understood and all the checks have been carried out. The decal must be
clean and readable at all times. If the decal needs to be replaced it can be obtained from
the NC Spares department.
Ref No. Symbols Description.
1
Engine oil level.
2
Engine coolant level.
3
uel and water sedimentor.
4
Axle service points.
5
Hydraulic oil level.
6
Air filter restriction indicator.
7
Axle oil.
8
Check evacuator and drain.
9
Engine oil filter.
10
Hydraulic return to tank filter.
11
Grease point - Skip pivot pins.
12
Grease point - Hi lift arm pins.
13
Grease point - Parallel link arm pins.
14
Grease point - Tipping ram pins.
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