Murphy Lube Level Maintainer LM2000 Manuel utilisateur

00-02-0423

Revised 08-12-09

Section 15

Lube Level Maintainer

Models LM2000/LM2000S

Installation Instructions

In order to consistently bring you the highest quality, full featured products, we reserve the right to change our

specifications and designs at any time. The latest version of this manual can be found at www.fwmurphy.com.

Warranty - A two year warranty on materials and workmanship is given with this FW Murphy product. A copy

of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm. In the event of

a fault or technical query, please contact your Murphy representative for technical support.

Please read the following information before installing.

BEFORE BEGINNING INSTALLATION OF THIS MURPHY

PRODUCT:

• A visual inspection of this product for damage during shipping is

recommended before installation.

• It is your responsibility to ensure that qualified mechanical and

electrical technicians install this product.

• Disconnect all electrical power to the machine.

• Make sure machine cannot operate during installation.

• Follow all safety warnings of the machine manufacturer.

• Read and follow all installation instructions.

• Please contact FW MURPHY immediately if you have any

questions.

Table of Contents

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Description ............................................................................................................................ 1

Dimensions ........................................................................................................................... 1

Operating Range of the Snap-Switch ................................................................................... 1

Thumb-Valve™ Operation .................................................................................................... 2

Service Parts (Specify part number) ..................................................................................... 2

Optional Hose Kit: 15000355 ................................................................................................ 2

Optional Vent Fittings Kit: 15000954 .................................................................................... 2

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Mounting the LM2000 .......................................................................................................... 3

Pipe Bracket Mounting (15000238) ...................................................................................... 3

Mounting with Universal Bracket (15000370) ....................................................................... 3

Connecting Fittings and Hoses ............................................................................................. 4

Connecting the LM2000 to an Oil Supply Tank .................................................................... 5

Switch Test ........................................................................................................................... 5

LM2000 Typical Installation Shown with FSV Series Valves ................................................ 6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

(THIS PAGE INTENTIONALLY LEFT BLANK)

Section 15 00-02-0423

08-12-09 - 1 -

General Information

Description

The Murphy LM2000 model maintains the crankcase oil level of an engine, pump or compressor. Adjusted to the

correct running-oil-level, the LM2000 will replenish oil as it is used. An integral, low-level switch will alarm and/or

shutdown the equipment if supply oil is lost and the equipment continues to use oil.

Dimensions

Operating Range of the Snap-Switch

Figure 1 shows the LM2000 dial and the operating

range of the switch. If level is within the designated

zones the switch will activate.

The switch activates approximately 1/4 in. (6 mm) from

the bottom of the low zone. The dial in Figure 1 shows

that if level continues to drop into the low-low zone, a

shutdown will occur.

Figure 1

NOTE: Color zones on dial face show approximate normal operating zones. Actual

conditions may vary depending upon operating characteristics of the engine. Placement

of the LM2000 according to the above instructions will compensate for these conditions.

General Information—continued

Section 15 00-02-0423

08-12-09 - 2 -

Thumb-Valve™ Operation

As the equipment uses oil, the float falls, providing immediate level compensation. At FULL position, the float holds

the valve closed. If the clean oil supply is depleted and oil level continues to fall, the low level switch will operate an

alarm or equipment shutdown.

Service Parts (Specify part number)

Optional Hose Kit: 15000355

Optional Vent Fittings Kit: 15000954

The 15000943 kit is sold separately. It includes the following items:

Description Part Number

Vent Fittings Kit 15000954

Hose Kit 15000355

1/2NPT x 1/2 in. Hose Barbed Fitting 89080801

3/4NPT x 1/2 in. Hose Barbed Fitting 89081001

3/8NPTF x 1/2 in. Hose Barbed Fitting 89080601

Pipe Bracket Kit 15000238

Universal Flange Kit 15010224

Quantity Description

1 1/2 in. (13 mm) I.D. x 3 ft. (914 mm) long hose (89020202)

1 1 in. (25 mm) I.D. x 3 ft. (914 mm) long hose (89020203)

2 1/2 in. (13 mm) worm gear clamp (00003502)

2 1 in. (25 mm) worm gear clamp (00003503)

2 1/2 NPT x 1/2 in. (13 mm) barbed fitting (89080801)

2 3/4 NPT x 1 in. (25 mm) barbed fitting (89081001)

Quantity Description

1 Tubing vent (15050202).

1 1/4 x 1/4 NPT Connector (85030447).

Section 15 00-02-0423

08-12-09 - 3 -

Typical Installation

Mounting the LM2000

The following instructions are based on the usage of the pipe and universal mounting brackets shown on page 1.

Pipe Bracket Mounting (15000238)

1. Mount a nominal 1/2 inch (13 mm) diameter pipe to the base of the engine.

2. Install the pipe bracket to the LM2000 using two 1/4-20 UNC x 1 inch bolts, nuts and lock washers supplied.

See Figure 2A.

3. Slip the LM2000 onto the pipe and install the two adjustment bolts. Each bolt consists of a 1/4-20 UNC x 1 in.

bolt, nuts and lock washers. See Figure 2B. DO NOT tighten the adjustment screws too tightly because you will

have to adjust the LM2000 later in the installation process.

Mounting with Universal Bracket (15000370)

The universal bracket has two mounting methods: base mounting or pan mounting.

Base Mounting

1. Install the universal bracket to the base as shown in Figure 3A using two flat washers and two 5/16 inch dia.

bolts or others as necessary.

2. Mount the LM2000 to the universal bracket using two 1/4-20 UNC x 1-1/4 inch (32 mm) bolts, nuts and lock

washers supplied (Figure 3B). DO NOT tighten the adjustment screws too tightly. You will have to adjust the

LM2000 later in the installation process.

NOTE: Mount the LM2000 as close as possible to the crankcase.

CAUTION: Excessive vibration can cause overfill. Be sure mounting brackets

are supported.

Figure 2A Figure 2B

Figure 3A Figure 3B

Typical Installation—continued

Mounting with Universal Bracket (15000370)—continued

Section 15 00-02-0423

08-12-09 - 4 -

Crankcase (Oil Pan) Mounting

1. Install the universal bracket to the crankcase using the existing crankcase bolts (Figure 4A). Crankcase bolt

diameter must be no larger than 7/16 inch (11 mm).

2. Mount the LM2000 to the universal bracket using two 1/4-20 UNC x 1- 1/4 inch bolts, nuts and lock washers

supplied. DO NOT tighten the adjustment bolts too tight. You will have to adjust the LM2000 later in the instal-

lation process.

3. If space between the crankcase and mounting bracket is narrow, install the universal mounting bracket to the

LM2000 before installing to the crankcase oil pan.

Connecting Fittings and Hoses

The following instructions are based on the Murphy optional hose kit described on page 1. If you did not

order the optional hose kit, use the list designation as a guide to the required materials.

1. Install the LM2000 fittings in their proper locations.

2. Attach the 1 inch (25 mm) diameter, flexible monitoring hose to the

crankcase and the monitoring port on the LM2000. See Figure 5.

3. Install the 1/2 inch (13 mm) I.D. x 3 ft. (914 mm) hose to the vent connection on the LM2000 and to the vent

connection on the crankcase. See Figure 5. The vent connection on the crankcase must be well above the

regulated oil level. All hoses must be clear of obstructions, valleys, or dips that could create liquid traps, or

gas/air pockets. The vent and crankcase connections should be as straight as possible.

NOTE: Check clearance between crankcase and mounting bracket before installing

the mounting bracket. If space between the crankcase and mounting bracket does not

allow installation and access to the adjustment bolts advance to Step 3.

NOTE: Apply a sealant such as Teflon®, to all

threaded connections.

CAUTION: The hose must slope slightly

downward from the LM2000 and MUST NOT

have any droops or low spots.

NOTE: If the drain plug on the crankcase is

used for the connection, we recommend instal-

lation of a tee to allow draining of the crank-

case for service.

Figure 4A Figure 4B

Figure 5

Typical Installation—continued

Connecting Fittings and Hoses—continued

Section 15 00-02-0423

08-12-09 - 5 -

BEFORE CONTINUING, VERIFY THAT ALL HOSE CLAMPS ARE TIGHT.

4. Fill the crankcase to the proper oil level. With the engine running and warm, loosen the mounting bracket

adjustment bolts and adjust the LM2000 so that the oil level in the sight gauge is aligned with the white “index

line” on the dial (Figure 5). Tighten the adjustment bolts securely.

Connecting the LM2000 to an Oil Supply Tank

1. Remove the plug from the oil inlet connection. Be sure the removable

screen, inside the connection, is clear of debris. Install the oil inlet con-

nection.

2. Connect a 1/2 inch I.D. (13 mm) or larger hose to the oil inlet fitting on

the LM2000 and to the shutoff valve on the oil supply tank. See Figure

5. Recommended minimum height above the LM2000 is 2 ft. (0.6m);

maximum 25 ft. (7.7m). The hose must maintain a downward slope

and not have low spots or droops. Maximum head pressure rating is

9.50 psi or 25 ft oil (head pressure).

3. Before filling the supply tank with oil, be sure the tank is clean and dry

and the shutoff valve is closed. Also, be sure all hoses and clamps are

tight. Fill the tank with CLEAN oil.

4. After oil supply tank is full, open the shutoff valve.

Next, make the proper electrical connections for the application. (See Snap-switch ratings and schematic

on page 1.)

Switch Test

To test the shutdown or alarm functions perform the following:

1. Unscrew the vent fittings.

2. Using a long narrow shank screw driver, gently insert until contact is felt with float arm. Gently push the float

arm down.

3. Verify proper switch operation

WARNING: Overfill condition can be caused

by excessive inlet pressure and/or improper

“vent to crankcase” installation.

NOTE: Installations with closed vent systems can only be tested with the engine off.

Figure 6

Typical Installation—continued

Section 15 00-02-0423

08-12-09 - 6 -

LM2000 Typical Installation Shown with FSV Series Valves

WARNING: Perform this installation using appropriate protection. Trapped air

and hot oil may cause burns.

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