MR COMTAP ARS Manuel utilisateur
Advanced Retard Switch
COMTAP® ARS
Operating Instructions
4434052/01 EN
© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.
Table of contents
Maschinenfabrik Reinhausen GmbH 2016 34434052/01 EN COMTAP® ARS
Table of contents
1Introduction......................................................................................................................... 5
1.1 Validity................................................................................................................................................. 5
1.2 Manufacturer....................................................................................................................................... 5
1.3 Completeness...................................................................................................................................... 5
1.4 Safekeeping......................................................................................................................................... 6
1.5 Notation conventions........................................................................................................................... 6
1.5.1 Symbols................................................................................................................................................................. 6
1.5.2 Hazard communication system............................................................................................................................. 7
1.5.3 Information system................................................................................................................................................ 9
2Safety................................................................................................................................. 10
2.1 Appropriate use................................................................................................................................. 10
2.2 Fundamental safety instructions........................................................................................................ 10
2.3 Personnel qualification...................................................................................................................... 12
2.4 Personal protective equipment.......................................................................................................... 13
3Product description.......................................................................................................... 15
3.1 Scope of delivery............................................................................................................................... 15
3.2 COMTAP® ARS................................................................................................................................ 15
3.2.1 Function description............................................................................................................................................ 15
3.2.2 Setup/models...................................................................................................................................................... 16
3.2.3 Name plate.......................................................................................................................................................... 17
3.2.4 Protective devices............................................................................................................................................... 17
3.3 Drive shaft......................................................................................................................................... 17
3.3.1 Function description............................................................................................................................................ 17
3.3.2 Design/versions................................................................................................................................................... 18
4Commissioning transformer at operating site............................................................... 22
4.1 Checking motor-drive unit.................................................................................................................. 22
4.2 Performing trial tap-change operations............................................................................................. 23
4.3 Commissioning transformer............................................................................................................... 23
5Operation........................................................................................................................... 24
5.1 Temperature range............................................................................................................................ 24
5.2 Switching COMTAP® ARS................................................................................................................ 24
Table of contents
Maschinenfabrik Reinhausen GmbH 20164 4434052/01 ENCOMTAP® ARS
5.3 Actuating motor-drive unit with hand crank....................................................................................... 25
5.4 Monitoring during operation............................................................................................................... 26
6Maintenance...................................................................................................................... 27
6.1 Safety precautions............................................................................................................................. 27
6.2 Maintenance...................................................................................................................................... 27
7Fault elimination................................................................................................................ 29
8Drawings............................................................................................................................ 31
8.1 COMTAP® ARS, installation drawing (732771)................................................................................ 31
8.2 COMTAP® ARS, installation drawing bell-type tank design (733023).............................................. 32
8.3 COMTAP® ARS, position of supporting structure (supporter, 735714)............................................ 33
8.4 COMTAP® ARS, tap-change supervisory control (726977).............................................................. 34
8.5 COMTAP® ARS, mounting flange (725857)..................................................................................... 35
8.6 COMTAP® ARS, mounting flange made by the customer (742013)................................................. 36
8.7 COMTAP® ARS, tracing template (726728)..................................................................................... 37
8.8 COMTAP® ARS, mounting of the COMTAP® ARS on the lower cage ring (user-specific, 732773_1)
........................................................................................................................................................... 38
8.9 COMTAP® ARS, mounting of the COMTAP® ARS on the lower cage ring (user-specific, 732773_2)
........................................................................................................................................................... 39
8.10 COMTAP® ARS, head with upper gear unit (725737)...................................................................... 40
8.11 COMTAP® ARS, connection contact (734095)................................................................................. 41
8.12 COMTAP® ARS, connecting leads (10015335)................................................................................ 42
8.13 COMTAP® ARS, horizontal drive shaft (limit dimensions, 778664_2).............................................. 43
8.14 COMTAP® ARS, swivel range of upper gear unit (732769_2).......................................................... 44
8.15 COMTAP® ARS, supplementary drawings (734087)........................................................................ 45
8.16 Bevel gear CD 6400, dimensional drawing (892916)........................................................................ 46
8.17 Lifting traverse (72673703)................................................................................................................ 47
1 Introduction
Maschinenfabrik Reinhausen GmbH 2016 54434052/01 EN COMTAP® ARS
Introduction
This technical file contains detailed descriptions for monitoring during opera-
tion, troubleshooting, and maintenance.
It also includes safety instructions and general information about the prod-
uct.
Information about installation can be found in the installation and commis-
sioning instructions.
This technical file is intended solely for specially trained and authorized per-
sonnel.
Validity
The document supplied with the product is always the valid version. This
technical file is configured for the specific order and applies to the following
products, the serial numbers of which can be found on the delivery docu-
ments:
▪ Advanced Retard Switch COMTAP® ARS
▪ Drive shaft
Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: (+49) 9 41/40 90-0
Fax: (+49) 9 41/40 90-7001
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
Completeness
This technical file is incomplete without the supporting documents.
The following documents apply:
▪ Unpacking instructions (included in the scope of delivery)
▪ Supplement (included in the scope of delivery)
▪ Routine test report (included in the scope of delivery)
▪ Connection diagrams (included in the scope of delivery)
▪ Dimensional drawings (included in the scope of delivery)
1
1.1
1.2
1.3
1 Introduction
Maschinenfabrik Reinhausen GmbH 20166 4434052/01 ENCOMTAP® ARS
▪ Technical data - General section (available on request)
▪ Technical data - Product-specific section (available on request)
Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
Notation conventions
This section contains an overview of the symbols and textual emphasis
used.
Symbols
Symbol Meaning
Wrench size
Tightening torque
Number and type of fastening material used
Fill with oil
Cut open, cut through
Clean
Visual inspection
Use your hand
Adapter ring
Apply a coat of paint
Use a file
1.4
1.5
1.5.1
1 Introduction
Maschinenfabrik Reinhausen GmbH 2016 74434052/01 EN COMTAP® ARS
Symbol Meaning
Grease
Coupling bolt
Use a ruler
Use a saw
Hose clip
Wire eyelet, safety wire
Use a screwdriver
Apply adhesive
Lock tab
Table 1: Symbols
Hazard communication system
Warnings in this technical file are displayed as follows.
Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type and source of danger
Consequences
► Action
► Action
1.5.2
1.5.2.1
1 Introduction
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Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
Signal words and pictograms
The following signal words are used:
Signal
word
Meaning
DANGER Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could
result in injury.
NOTICE Indicates measures to be taken to prevent damage to
property.
Table 2: Signal words in warning notices
Pictograms warn of dangers:
Pictogram Meaning
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
Warning of danger of tipping
Table 3: Pictograms used in warning notices
1.5.2.2
1.5.2.3
1 Introduction
Maschinenfabrik Reinhausen GmbH 2016 94434052/01 EN COMTAP® ARS
Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
1.5.3
2 Safety
Maschinenfabrik Reinhausen GmbH 201610 4434052/01 ENCOMTAP® ARS
Safety
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
▪ Read this technical file through carefully to familiarize yourself with the
product.
▪ This technical file is part of the product.
▪ Read and observe the safety instructions provided in this chapter in par-
ticular.
▪ Observe the warnings in this technical file in order to avoid function-re-
lated dangers.
▪ The product is manufactured on the basis of state-of-the-art technology.
Nevertheless, risks to life and limb of the user or impairment of the prod-
uct and other material assets may occur during use due to function-re-
lated dangers.
Appropriate use
The product is an Advanced Retard Switch and is used to reverse the polari-
ty of a winding when the transformer is in operation. The product is designed
solely for use in electrical energy systems and facilities. If used as intended
and in compliance with the requirements and conditions specified in this
technical file as well as the warning notices in this technical file and attached
to the product, then the product does not present any danger to people,
property or the environment. This applies throughout the product's entire life,
from delivery to installation and operation through to disassembly and dis-
posal.
The following is considered appropriate use:
▪ Use the product only with the transformer specified in the order.
▪ The serial numbers of COMTAP® ARS and COMTAP® ARS accesso-
ries (motor-drive unit, drive shaft, bevel gear, protective relay etc.) must
match if COMTAP® ARS and COMTAP® ARS accessories are supplied
as a set for one order.
▪ You will find the applicable standard for the product and the year of is-
sue on the nameplate.
▪ Operate the product only in accordance with this technical file, the
agreed delivery conditions and technical data.
▪ Ensure that all necessary work is performed only by qualified personnel.
▪ Use the equipment and special tools supplied solely for the intended
purpose and in accordance with the specifications of this technical file.
Fundamental safety instructions
To prevent accidents, disruptions and damage as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installa-
tion, operation, maintenance and disposal of the product or parts of the prod-
uct must ensure the following:
2
2.1
2.2
Table des matières
