MORLEY M48 Manuel utilisateur

ORLEY

EQUIPMENT CO

M48

HYUNDAI

OWNERS

MANUAL

SERIAL #:

ENGINE #:

WARNING

• Ifoperatedimproperly,thismachinemaycauseseriousinjury.

• Donotwearlooseclothingwhenoperatingthismachineasitmay

becomeentangledintheequipment.

• Stayclearofallmovingpartswhenthemachineisrunning.

• DONOTworkonthismachinewhiletheengineisrunningandNOT

properlysecured.

• ALWAYSwearsafetyglasses,soundprotection(earplugs),hand

protection(gloves),andsteel-toedbootswhenoperatingthismachine.

• NEVERstandinwaterwhileoperatingthismachine(ELECTRIC

MODEL).

• ALWAYSuseproperlygroundedpowercords(ELECTRICMODEL).

• PowercordsshouldALWAYSbetheproperwiregaugeforeach

particularapplication(ELECTRICMODEL).

• ALLextensioncordsshouldbepluggedintoa“groundfault

interrupter”(ELECTRICMODEL).

• NEVERuseextensioncordsthatareinanywaydamaged,frayedor

cut(ELECTRICMODEL).

• ALWAYSusethepropercuttingRPMasspecificiedbyyourblade

manufacturer.

• ALWAYSshutoffthemachinebeforechangingtheblade(UNPLUG

ELECTRICMODELbeforechangingtheblade).

• InsureproperpositionandsecurityofALLsafetyguardsbefore

operatingthismachine.

• ALWAYSinspectthemachinebeforeuseforsafeoperation.

• FIREHAZARD!Inspectforanyleakingfluids(gas,oilandetc.)

operationofthismachine

• DONOTattemptofoff-loadanypieceofequipmentonunevengroundof

anydegreeofslope.DONOTleaveequipmentunattendedonuneven

ground.Injuryordeathmayoccur.

THIS EQUIPMENT SHOULD NOT BE OPERATED BY ANYONE UNDER

THE AGE OF 18.

• DONOTjump-startadeadbatteryonthismachine.Theprocessof

jump-startingadischarged(dead)batterycan,undercertainconditions,result

inabatteryexplosionfromtheignitionofhydrogengas,resultingininjury

ordeath.

WARNING Continued

WARRANTY:

MorleyEquipmentCompanyWarrantsthatatthetimeofshipment,theproduct

manufacturedbyMorleyEquipmentCompanyandsoldhereundershallbefreefrom

defectsinmaterialandworkmanship.

WARRANTY ADJUSTMENTS:

MorleyEquipmentCompanyagreestorepairorfurnishanyfaultycomponentwithin30-

daysfromdateofpurchaseprovidedthemachineisoperatedandmaintainedin

accordancewithMorleyEquipmentCompanyOwnersandEngineManualsand

OperatingInstructions.

IfexaminationsbyMorleyEquipmentCompanyprovesadefectwithinWarranty,receipt

verifyingpurchasedateandserialnumbersarerequiredtoobtainAdjustment.Oneyear

Warrantyonmajorcomponents(suchasengine,drivemotors,hydraulicpump,

hydraulicmotorandetc.)withanauthorizedservicefacility.SeeOwnersManualfor

Warrantyfromthemanufacturerofthatproduct.

Noproductwillbeacceptedforreturnorreplacementwithoutpriorauthorizationby

MorleyEquipmentCompany.Productsreturnedareaddressedto:

Morley Equipment Company, 41161 Sandalwood Circle, Murrieta, CA 92562:

(951) 894-5558.

EXCLUSIONS FROM WARRANTY:

ThisWarrantydoesnotextendtoanyproductsuppliedbyMorleyEquipmentCompany

whichhasbeensubjectedtomisuse,neglect,accident,improperinstallationorusedin

violationofinstructionsprovidedbyMorleyEquipmentCompany.

LIMITED WARRANTY

M48 SAW INFORMATION

1. ThisManualprovidesthebasicinstructionsfortheoperationandmaintenanceof

theM48concretesaw.AndEngineManualisalsoprovidewitheachsaw.

2. M48 - WATERCOOLED:

ENGINE: Hyundai ZPP 416 - Gas

Drive Unit: Hydrostatic Transmission

Water Pump: Self-priming Electric (Optional)

Spindle: 1-7/16”

Arbor Size: 1” with 1/4” Keys

Blade Capacity: 14” to 36” Diameter

Depth Control: Hydraulic Raise/Lower

Depth Gauge and Locking Stop

Fuel Capacity: 5-Gallons

Weight: Single Speed: 1,040 Lbs, 3-Speed: 1,130 Lbs

Length: 43”

Width: 29” w/Quick Detach Spindle

Height: 44”

OPTIONAL EQUIPMENT

1. 3-Speed Gearbox

2. Night Light

3. Bladeguards - 24”, 30”, and 36”

4. Electric Water Pump

3. Thenewmachinewastest-runbeforeleavingMorleyEquipmentCompany,

however,theengineshouldbecheckedwiththeEngineManualsothatthe

correctroutineisfollowedatalltimes.Checkallfluidlevels.Thisisvery

importantduringtheinitialrunning-inoftheengineasspecifiedintheEngine

Manual.

4. LUBRICATION/SERVICE CHART

ITEM

HydrostaticTransmission(F/R)

AirFilter

HydraulicPump(R/L)

SpindleBearings

PivotAxle

FrontWheels

Radiator

CHECK

Monthly

Weekly

Monthly

Daily

Weekly

Daily

LUBRICANT

20W-50MotorOil

Serviceasrequired

ATF

Grease

Squirtdebrisoutof

coolingfins

5. Toadjustorreplacethebelts,loosenthe1/2”“pinch”bolts,oneoneitherside

atthefrontofthemotorbaseplate,andthetwo5/8-inchboltsthatrunverticalatthe

frontotthemotorplate.Thisallowsthemotortoberaisedorlowered,looseningthe

beltsforreplacementortensioning.Thenraisethemotorandtightenthebolts

afterbeltreplacementortoadjusttension.Itisimportantthatthetensionisjust

enoughtodrivewithoutslipping.Tootightshortensbearinglife,toolooseshortens

beltlife(SpindleshaftBelts-(7)3VX400,SingleSpeed&3-Speed.)

CONTROL OPERATING INSTRUCTIONS

1. WATER SUPPLY: Connectthewatersupplytothe“inlethose(1/2”),”openthe

watervalveandmakesurethat“outlet(1/4”),”hosesmountedinthe

bladeguardarefreeofobstructions.Blowoutthewaterlinesbeforeoperationin

freezingconditions.

2. RAISE/LOWER: BypullingbacktheRaise/Lowerleveramomemtaryswitch

activatesanelectric-over-hydraulicpumptoraisethesaw.Pushtheleverfowardto

lowerthesaw.Youcancontroltheloweringspeedbyopeningthevalvegradually.

Foradjustingthehandleassembly,seeaccompanyinginstruction.

3. SPEED CONTROL: TheForward/Reverseleverdeterminesforwardandreverse

speeds,witha“neutral”dynamicbrakepositioninbetween.Bypushingthespeed

controlleverfoward,thesawwillmoveforwardatvariablespeeds,pullingthelever

backdoesthesameinreverse.

4. BLADE FITTING: Raisethesawtoaccommodateyourchoiceofblades-14”to30”.

Liftoffthebladeguardwithengineoff.Removethespindlenutwiththespindlenut

wrenchprovidewiththesawandthentheouterbladecollar.Inspectbothcollarsso

theywillseatflushwiththeblade.Placebladeonspindleshaftandalignwithcollarpinin

innercollar,nowreplaceoutercollarandspindlenut-tightenbystrikingspindlenutwrench

withprovidedhammerandfinally,replacebladeguard.

5. STARTING THE ENGINE: ThisshouldbedoneasexplainedintheEngine

Manual.

6. POSITIONING THE SAW: Thesawmaybemaneuveredinseveralways.Position

thehandlebarstosuittheoperator’sleverage(Note:thisisarear-pivotsaw).The

independentdrivemotors,thefunctionasadifferential,allowthesawtoberotatedby

liftingthefrontwheelsoffthegroundbypushingdownonthehandlebarsandrotating

7. CUTTING: Layoutthecutsusingachalklineorstringandpaint.Usethe

pointerguideasyousawcut“gunsite.”Bringtheenginetotheblademanufacturer’s

recommendedRPM.Positionthesawtoinitiatethecut.Whenalignedandpositioned,

turn-onthewaterandlowerthesawtodesiredcutdepth,thenmovethesawforwardto

acomfortablecuttingspeed-don’t“labor”theblade.Wateramountisanacquired

science-askyourblademanufacturerforrecommedantions.Readingtheslurryisyour

keytocost-effectivecutting-justtherightamountofwaterisneededforcuttingspeed

andbladelife(ablade’saccumulatedinch-feetcut).Itisrecommendedtostep-cut-

takeseveralpassestoreachdesireddepth-thisalsobenefitsbladelife.Oncethe

chalked-outcuthasbeencompleted,returntheForward/Reverselevertothe“neutral”

positionandusingtheRaise/Lowerlever,raisethesawoutofthecut.Ifstep-cutting,

returnthesawtotheoriginalinsertionpointandlowerthebladetothesecondarydepth

andrepeatthecut,thenraisethebladeasbeforeandpositionthesawforthenextcut.

8. CLEANING: Theentiresawshouldbethoroughlywashedweeklyorasrequired.

Usecautiontopreventwaterfromassociationwiththefueltandandelectricalsystem.

WD40workswellasawaterdispersant.Besuretosquirtanydebris-dust,slurry

andetc.-outoftheradiator’scoolingfins.

9. STORAGE: Alwayslubricatethesawaftercleaning.

10. CALIBRATION: Alwayscheckalignment.Thespindleshaftandrearaxlesmustbe

alignedtoinsurethesawtravelsstraightandtheblademovesparalleltotherear

wheels.

11. REPLACEMENT PARTS: Allreplacementpartsmustbeorderedfrom

MorleyEquipmentCompanytoeffectWarranty.AlwayssupplyModelandSerial

Numberwhenorderingparts.

12. QUESTIONS AND CONCERNS: Shouldyouhaveanyquestionsrelativetothe

operationorservicingyourequipment,donothesitatetocontactMorley Equipment

Companyat(951) 894-5558;orEmailusat[email protected].APartsList

forthesawisalsoavailableon-lineatwww.morleysaws.com

CONTROL OPERATING INSTRUCTIONS Continued:

thesawontherearwheelsinthedesireddirection,leftorright,andpositioningforthe

nextcut.Thesawmayalsobepositionedbyusingthe“wheel-borrow”approach-lift

therearwheelsandrotatetothedesiredpositionusingthefrontwheelstopivotthe

saw.

M48 PARTS LIST

SPINDLESHAFT ASSEMBLY

PARTS# REQUIRED DESCRIPTION

1100-48 1

1101-48 2

1115-48 2

1116-48 2

1104-48 1

1105-48 1

1106-48 1

1107-48 1

1108-48 1

1109-48 2

1110-48 6

1118-48 1

1119-48 1

Spindleshaft

Pillow-blocking Bearing

Inner Collar

Outer Collar

Left-hand Nut

Right-hand Nut

Sheave

Bushing

Key - 3/8”

Key - 1/4”

3VX 425 Belt

L-hand Spindle Stud

R-hand Spindle Stud

2100-48 1 Weldment

2112-48 2 Axle - 1”

3002-48 2 Wheel - 6x2”

5004-48 2 Collar - 1”

2104-48 2 Pillow-block Bearing - 1”

2105-48 1 Pin - 5/8”x3.5”

2106-48 1 Depth Gauge, Cable, and Spring

2114-48 1 Pin - 5/8”x3”

3100-48 1

3101-48 1

3102-48 1

3103-48 1

3106-48 1

Pump Motor

Flow Control Valve

Hydraulic Cylinder

Raise/Lower Assembly

Solenoid

FRONT AXLE ASSEMBLY

HYDRAULIC RAISE/LOWER ASSEMBLY

HYDROSTATIC DRIVE ASSEMBLY

PART# REQUIRED DESCRIPTION

4100-48 1

4101-48 2

4102-48 1

4103-48 2

3001-48 2

4105-48 1

4106-48 1

4107-48 1

4201-48 1

4109-48 1

4110-48 2

4111-48 1

4112-48 1

4113-48 1

Pump

Drive Motor

Traction Manifold

Wheel Hub

Wheel - 10”x3”

Filter Assembly

Filter

Reservoir - Plastic

Forward/Reverse

Lever Assembly

Cable

Drive Cable 33"

Hydrostatic Pump Belt – 4L3400 or A-32

Wheel Motor Bracket

Hydrostatic Drive Pump Bracket

5100-48 1

5101-48 1

5102-48 2

5103-48 2

5104-48 1

Weldment

3”

Pointer Wheel

Delrin Bushing

Cable

Lift Cable

6100-48 1

6101-48 1

6102-48 1

6103-48 1

6105-48 1

6106-48 1

6107-48 1

3022-48 1

3026-48 2

6110-48 2

6118-48 1

2111-48 1

2119-48 1

Mainframe

Console

Belt Guard - Left Side

Belt Guard - Right Side

Air Intake - Rear

Air Exhaust - Left Side

Access Panel - Electrical

Handlebar

Locking T - Handle

Fuel Tank

Gas Cap

Lower

Depth Stop Rod

Assembly

Upper

Depth Stop

Rod

Assembly

POINTER ASSEMBLY

FRAME CONSOLE

FRAME CONSOLE Continued:

PART# REQUIRED DESCRIPTION

6115-48 2 Fuel Tank Hold-down Strap

HYUN-48 1

7101-48 2

7102-48 1

7102-48-A 2

7102-48-B 1

7102-D 1

7102-E-M48 1

7103-48 1

7104-48 2

4183-48 2

7106-48 1

7107-48 1

7108-48 1

7109-48 1

7124-48 1

6117-48 1

6114-48 1

Hyundai 1.6-Liter, Gas

Bellhousing - Inner/Outer

Output Shaft/Drive Assembly

Bearing - Output/Drive Assembly

Shaft - Output/Drive Assembly

BoWex Male Coupler

BoWex Female Coupler

Air Filter

Air Filter Element

Hose - 90-Degree Elbow - 2”

Hose Coupler

Air Filter Bracket

Exhaust/Catalytic Converter

Exhaust/Catalytic Converter Bracket

Fuel Pressure Regulator

Fuel Pump

Fuel Filter

8100-48 1 Water Distribution Block w/Hose Fittings

8181-48 2 Outlet Water Hose - 1/4”

8102-48 1 Inlet Water Hose - 1/2”

8103-48 1 Water Valve

8104-48 1 Mud Flap

8105-48 1 20” Bladeguard

8106-48 1 26” Bladeguard

8107-48 1 30” Bladeguard

8108-48 1 36” Bladeguard

ENGINE

BLADEGUARD ASSEMBLY

7711-48 1Radiator

3009-48 1 Fan Stroud

7774-48 1 Electric Fan

7719-48 1 Fan Relay Harness

COOLING SYSTEM

CONSOLE

PART# REQUIRED DESCRIPTION

9100-48 1 Tach/Engine Vitals Gauge

9101-48 1 Emergency Shutoff Switch

9102-48 1 Push-Bottom Start Switch

9103-48 1 Engine Speed Control Switch

9104-48 1 Engine Service Indicator Light

9105-48 1 Upper Console Sticker

9106-48 1 Lower Console Sticker

RAISE

FLOW CONTROL

VALVE

Justinsidetherearaccess

panelontherightsideisa

needlevalvethatallowsyouto

adjustthraisingspeed

impartedbytheRaise/Lower

Lever.Yoursawcomeswiththe

raisespeedpre-setatthe

factory.Thisvalveallowsyouto

resetthespeedtosuityour

needs

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