MORLEY M30E Manuel utilisateur

ORLEY

EQUIPMENT CO

M30E

Electric

OWNERS

MANUAL

SERIAL #:

ENGINE #:

WARNING

• Ifoperatedimproperly,thismachinemaycauseseriousinjury.

• Donotwearlooseclothingwhenoperatingthismachineasitmay

becomeentangledintheequipment.

• Stayclearofallmovingpartswhenthemachineisrunning.

• DONOTworkonthismachinewhiletheengineisrunningandNOT

properlysecured.

• ALWAYSwearsafetyglasses,soundprotection(earplugs),hand

protection(gloves),andsteel-toedbootswhenoperatingthis

machine.

• NEVERstandinwaterwhileoperatingthismachine(ELECTRIC

MODEL).

• ALWAYSuseproperlygroundedpowercords(ELECTRICMODEL).

• PowercordsshouldALWAYSbetheproperwiregaugeforeach

particularapplication(ELECTRICMODEL).

• ALLextensioncordsshouldbepluggedintoa“groundfaultinterrupter”

(ELECTRICMODEL).

• NEVERuseextensioncordsthatareinanywaydamaged,frayedor

cut(ELECTRICMODEL).

• ALWAYSusethepropercuttingRPMasspecificiedbyyourblade

manufacturer.

• ALWAYSshutoffthemachinebeforechangingtheblade(UNPLUG

ELECTRICMODELbeforechangingtheblade).

• InsureproperpositionandsecurityofALLsafetyguardsbefore

operatingthismachine.

• ALWAYSinspectthemachinebeforeuseforsafeoperation.

• FIREHAZARD!Inspectforanyleakingfluids(gas,oilandetc.)

operationofthismachine

• DONOTattemptofoff-loadanypieceofequipmentonunevengroundof

anydegreeofslope.DONOTleaveequipmentunattendedonuneven

ground.Injuryordeathmayoccur.

THIS EQUIPMENT SHOULD NOT BE OPERATED BY ANYONE UNDER

THE AGE OF 18.

• DONOTjump-startadeadbatteryonthismachine.Theprocessof

jump-startingadischarged(dead)batterycan,undercertainconditions,result

inabatteryexplosionfromtheignitionofhydrogengas,resultingininjury

ordeath.

WARNING Continued

WARRANTY:

MorleyEquipmentCompanyWarrantsthatatthetimeofshipment,theproduct

manufacturedbyMorleyEquipmentCompanyandsoldhereundershallbefreefrom

defectsinmaterialandworkmanship.

WARRANTY ADJUSTMENTS:

MorleyEquipmentCompanyagreestorepairorfurnishanyfaultycomponentwithin30-

daysfromdateofpurchaseprovidedthemachineisoperatedandmaintainedin

accordancewithMorleyEquipmentCompanyOwnersandEngineManualsand

OperatingInstructions.

IfexaminationsbyMorleyEquipmentCompanyprovesadefectwithinWarranty,receipt

verifyingpurchasedateandserialnumbersarerequiredtoobtainAdjustment.Oneyear

Warrantyonmajorcomponents(suchasengine,drivemotors,hydraulicpump,

hydraulicmotorandetc.)withanauthorizedservicefacility.SeeOwnersManualfor

Warrantyfromthemanufacturerofthatproduct.

Noproductwillbeacceptedforreturnorreplacementwithoutpriorauthorizationby

MorleyEquipmentCompany.Productsreturnedareaddressedto:

Morley Equipment Company, 41161 Sandalwood Circle, Murrieta, CA 92562:

(951) 894-5558.

EXCLUSIONS FROM WARRANTY:

ThisWarrantydoesnotextendtoanyproductsuppliedbyMorleyEquipmentCompany

whichhasbeensubjectedtomisuse,neglect,accident,improperinstallationorusedin

violationofinstructionsprovidedbyMorleyEquipmentCompany.

LIMITED WARRANTY

MOTOR: WEG W22 NEMA Premium 286TS - 3-Phase (30hp)

Drive Unit: Hydrostatic Transmission

Spindle: 1-7/16” with Tapered Roller Bearings

Arbor Size: 1” with 1/4” Keys

Blade Capacity 14” to 36” Diameter

Depth Control: Hyrdraulic Raise/Lower

Weight: Single Speed: 1,130 lbs., 3 Speed: 1,220 lbs.

Length: 44”

Wide: 31” w/ Quick Detach Spindle

Height: 44”

RPM: Single Speed: 2640, 3-Speed: 1176, 1765, 2640

OPTIONAL EQUIPMENT

1. 3-Speed Gearbox – 1176, 1765, 2640

2. Night Light

3. Bladeguards - 16”, 20”, 26”, 30” and 36”

4. Self-priming Electric Water Pump

M30 ELECTRIC SAW INFORMATION

1. ThisManualprovidesthebasicinstructionsfortheoperationandmaintenanceof

theM30Eelectricconcretesaw.Tocomplywithcodesinyourareaofoperation,

youwillneedtoinstallthappropriate3-phaseplugend.

2. M30 ELECTRIC:

3. Thenewmachineswastest-runbeforeleavingMorleyEquipmentCompany,

however,itisimportanttocheckallconnectorsandfluidlevelsbeforeoperating

4. LUBRICATION/SERVICE CHART

ITEM

HydrostaticTransmission

HydraulicPump–Raise/Lower

SpindleBearings

FrontAxle

FrontWheels

CHECK

Monthly

Daily

Weekly

LUBRICANT

20W-50MotorOil

ATF

Grease

5. Toadjustorreplacethebelts,loosenthe1/2”“pinch”bolts,oneoneithersideatthe

frontofthemotorbaseplate,andthetwo5/8”boltsthatrunverticalatthefrontofthemotorplate.

Thisallowsthemotortoberaisedorlowered,looseningthebeltsforreplacementortensioning.Then

raisethemotorandtightentheboltsafterbeltreplacementortoadjusttension.Itisimportantthatthe

tensionisjustenoughtodrivewithoutslipping.Tootightshortensbearinglife,toolooseshortensbelt

life(SpindleshaftDriveBelts(6)–3VX475–SingleSpeed;3VX450w/3-SpeedGearbox).

CONTROL OPERATING INSTRUCTIONS

1. WATER SUPPLY: Connectthewatersupplytotheinlethose(1/2”),openthe

watervalveandmakesurethatoutlet(1/4”),hosesmountedinthe

bladeguardarefreeofobstructions.Blowoutthewaterlinesbeforeoperationin

freezingconditions.

2. RAISE/LOWER: BypullingbacktheRaise/Lowerleveramomemtaryswitch

activatesanelectric-over-hydraulicpumptoraisethesaw.Pushtheleverfowardto

lowerthesaw.Youcancontroltheloweringspeedbyopeningthevalvegradually.

Foradjustingthehandleassembly,seeaccompanyinginstruction.

3. SPEED CONTROL: TheForward/Reverseleverdeterminesforwardandreverse

speeds,witha“neutral”dynamicbrakepositioninbetween.Bypushingthespeed

controlleverfoward,thesawwillmoveforwardatvariablespeeds,pullingthelever

backdoesthesameinreverse.

4. BLADE FITTING: Raisethesawtoaccommodateyourchoiceofblades-14”to36”.

Liftoffthebladeguardwithmotoroff.Removethespindlenutwiththespindlenut

wrenchprovidewiththesawandthentheouterbladecollar.Inspectbothcollarsso

theywillseatflushwiththeblade.Placebladeonspindleshaftandalignwithcollarpinin

innercollar,nowreplaceoutercollarandspindlenut-tightenbystrikingspindlenut

wrenchwithprovidedhammerandfinally,replacebladeguard.

5. STARTING THE ENGINE: Oncepluggedintothepowersource,pullthestart

switchandchecktheampgaugeforareading.Pushtheon/offswitchtoturnoffthemotor.

6. POSITIONING THE SAW: Thesawmaybemaneuveredinseveralways.Position

thehandlebarstosuittheoperator’sleverage(Note:thisisarear-pivotsaw).The

independentwheeldrivemotors,thatfunctionasadifferential,allowthesawtobe

rotatedbyliftingthefrontwheelsoffthegroundbypushingdownonthehandlebars

androtatingthesawontherearwheelsinthedesireddirection,leftorright,and

positioningforthenextcut.Thesawmayalsobepositionedbyusingthe“wheelborrow”

approach-lifttherearwheelsandrotatetothedesiredpositionusingthefront

wheelstopivotthesaw.

7. CUTTING: Layoutthecutsusingachalklineorstringandpaint.Usethe

pointerguideasyoursawcut“gunsite.”Turnonthemotor,usetheblade

manufacturer’srecommendedbladeforthespindleshaftRPM.Positionthesawto

initiatethecut.Whenalignedandpositioned,turn-onthewaterandlowerthesawto

desiredcutdepth,thenmovethesawforwardtoacomfortablecuttingspeed-don’t

“labor”theblade.Wateramountisanacquiredscience-askyoublademanufacturer

forrecommendations.Readingtheslurryisyourkeytocost-effectivecutting–ajust

therightamountofwaterisneededforcuttingspeedandbladelife(ablade’s

accumulatedinch-feetcut).Itisrecommendedtostep-cut–takeseveralpassesto

reachdesiredepth–thisalsobenefitsbladelife.Oncethechalked-outcuthasbeen

completed,returntheForward/Reverselevertothe“neutral”positionandusingthe

Raise/Lowerlever,raisethesawoutofthecut.Ifstep-cutting,returnthesawtothe

originalinsertionpointandlowerthebladetothesecondarydepthandrepeatthecut,

thenraisethebladeasbeforeandpositionthesawforthenextcut.

8. STORAGE: Alwayslubricatethesawaftercleaning.

9. CALIBRATION: Alwayscheckalignment.Thespindleshaftandrearaxlesmustbe

alignedtoinsurethesawtravelsstraightandtheblademovesparalleltotherear

wheels.

10. REPLACEMENT PARTS: Allreplacementpartsmustbeorderedfrom

MorleyEquipmentCompanytoeffectWarranty.AlwayssupplyModelandSerial

Numberwhenorderingparts.

Shouldyouhaveanyquestionsrelativetotheoperationorservicingyourequipment,do

nothesitatetocontactMorleyEquipmentCompanyat(951)894-5558;orEmailusat

[email protected].AnM30EPartsListisalsoavailableat

www.morleysaws.com

CONTROL OPERATING INSTRUCTIONS Continued:

M30E ELECTRIC BELT GUIDE

DRIVE BELT HYDROSTATIC

DRIVE BELT

3-SPEED 3VX450 (6) 3VX375

SINGLE SPEED 3VX475(6) 3VX375

RAISE/LOWER

VALVE

ADJUSTMENT

From time to time your Raise/Lower

Assembly may need some minor

adjustments. If your saw creeps down

when the R/L Lever is returned to its

“neutral” position after being raised,

the needle valve is not closing

completely. Needle valves ar know to

take a “set” after continued use, meaning

the stops (open and close) change

slightly. The following adjustment is an

easy x:

By loosening this 7/16” nut (A) you

can rotate the adjusting arm (B) to close

the needle valve. Once that adjustment

has been made, tighten the nut. Now,

when the R/L Lever (C) is pulled all the

way back as the saw is raised and then

returns to its original “neutral” position

by the spring, the saw will no longer

creep down.

RAISING FLOW

CONTROL VALVE

ADJUSTMENT

Just inside the rear access panel

at the lower right is a needle valve

that allows you adjust the raising

speed imparted by the Raise/Lower

lever (item C in the top illustration).

Your saw comes with raise speed

pre-set at the factory. This valve

allows kyou to reset the speed to

suit you needs.

M.E.C. ELECTRIC

FLATSAWS

GENERATOR AND CABLE/CORD REQUIREMENTS

5 1 13 23 230V #10 #10 #8

5 3 8 14 230V #8 #10 #8

5 3 8 7 460V #14 #14 #10

7.5 1 18 32 230V #8 #6 #4

7.5 3 11 18.8 230V #10 #8 #6

7.5 3 11 9.4 460V #14 #12 #8

10 1 23 40 230V #6 #4 #2

10 3 15 26 230V #10 #8 #6

10 3 15 26 460V #12 #10 #8

15 3 22 38.4 230V #8 #6 #4

15 3 22 19.2 460V #10 #10 #6

20 3 28 49 230V #6 #4 #1

20 3 28 24.5 460V #8 #6 #6

30 3 42 36.3 460V #8 #6 #4

40 3 54 46.5 460V #6 #6 #2

50 3 71 61.9 460V #6 #4 #2

HP RATING PHASE

MINIMUM MAX

VOLTS 25’ TO 50’ 100’ 100’ TO 200’

GENERATOR AMP WIRE WIRE WIRE

KW LOAD

M30 ELECTRIC PARTS LIST

SPINDLESHAFT ASSEMBLY

PARTS# REQUIRED DESCRIPTION

1100-30E 1

1101-30E 2

1115-30E 2

1116-30E 2

1104-30E 1

1105-30E 1

1106-30E 1

1107-30E 1

1108-30E 1

1109-30E 2

1110-30E 1

1117-30E 6

1118-30E 1

1119-30E 1

Spindleshaft

Pillow-blocking Bearing

Inner

Blade

Collar

Outer

Blade

Collar

Left-hand Nut

Right-hand Nut

Sheave

Bushing

Key - 3/8”

Key - 1/4”

3-Speed Gearbox (Optional)

Belts: Single Speed - 3VX475, 3-Speed - 3VX450

Left Spindle Stud

Right Spindle Stud

5100-30E 1 Weldment

2101-30E 2 Axle - 1”

3002-30E 2 Wheel - 6x2”

2103-30E 2 Collar - 1”

2104-30E 2 Pillow-block Bearing - 1”

2105-30E 1 Pin - 5/8x3.5”

2106-30E 1 Depth Gauge, Cable, and Spring

2107-30E 1 Pin - 5/8x3”

3100-30E 1

3101-30E 1

3102-30E 1

3103-30E 1

3106-30E 1

Pump Motor

Flow Control Valve

Hydraulic Cylinder

Raise/Lower Handle Assembly

Cole Hearse

Solenoid

FRONT AXLE ASSEMBLY

HYDRAULIC RAISE/LOWER ASSEMBLY

HYDROSTATIC DRIVE ASSEMBLY

PART# REQUIRED DESCRIPTION

4100-30E 1 Pump

4101-30E 2 Drive Motor

4102-30E 1 Traction Manifold

4103-30E 2 Wheel Hub

3001-30E 2 Wheel - 10x3”

4105-30E 1 Filter Assembly

4106-30E 1 Filter

4107-30E 1 Reservoir - Plastic

4108-30E 1 Forward/Reverse

Friction Lever Assembly

4109-30E 1 Cable

41010-30E 2 Cable End - Balljoint

4121-30E 1 Hydrostatic Pump Belt – 3VX375

4112-30E 1 Wheel Motor Bracket

4113-30E 1 Hydrostatic Drive Pump Bracket

5100-30E 1

5101-30E 1

5102-30E 2

5103-30E 2

5104-30E 1

Weldment

3”

Pointer Wheel

Delrin Bushing

Pointer

Cable

ft Cable

6100-30E 1Mainframe

6101-30E 1Console

6102-30E 1 Belt Guard - Left Side

6103-30E 1 Belt Guard - Right Side

6105-30E 1 Rear Access Panel

6107-30E 1 Access Panel - Electrical

3022-30E 2Handlebar

3026-30E 2 Locking T - Handle

POINTER ASSEMBLY

FRAME CONSOLE

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