Molex 207129 Series Manuel utilisateur

Hand Crimp Tool for Standard 2.36mm (.093") Diameter Pin and Socket Terminals

Doc No: ATS-011010097 Release Date: 11-29-04 UNCONTROLLED COPY Page 1 of 5

Revision: D Revision Date: 04-18-08



TERMINAL

LOCATION

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

ND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

CUT

OFF

TAB

SEAM

C/L

Hand Crimp Tool

Specification Sheet

Order No. 11-01-0097

Engineering No. HTR7176

FEATURES



Simple trouble-free full cycle mechanism assures consistent complete terminations



All crimp cavities are fully machined in high carbon steel, then heat treated

SCOPE

Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 22-24 AWG.

Terminal Order No. Wire Size Insulation Diameter Strip Length

Terminal

Series No.

Loose Piece



Reel AWG

mm² mm In. mm In.

2870 02-09-2137

02-09-2136

02-09-2138

22-24

0.35-0.20

1-27-1.78

.050-.070

3.96-5.53

.156-.218

2871 02-09-1137

02-09-1139

02-09-1136

02-09-1138

22-24

0.35-0.20

1-27-1.78

.050-.070

3.96-5.53

.156-.218



Follow the Cut-Off Tab specifications on Applicator specification sheets. These Terminals cannot be removed

from the reel by manual cutting. An applicator must be used or the terminals will not function properly.

DEFINITION OF TERMS



Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab

tolerance.

This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.

TYPE 3

Hand Crimp Tool for Standard 2.36mm (.093") Diameter Pin and Socket Terminals

Doc No: ATS-011010097 Release Date: 11-29-04 UNCONTROLLED COPY Page 2 of 5

Revision: D Revision Date: 04-18-08

CONDITIONS:

After crimping, the conductor profiles should measure the following (see notes on page 4).

Solder Specification

Conductor Crimp

Wire Size

Height (Ref) Width (Ref)



Pull Force

Minimum Profile

Terminal

Series No.

AWG mm

2mm In. mm In. N Lb. A B

22 0.35 0.79-0.89 .031-.035 1.91 .075 62.3 14.00

2870 24 0.20 0.79-0.89 .031-.035 1.91 .075 35.6 8.00 X

22 0.20 0.79-0.89 .031-.035 1.91 .075 62.3 14.00

2871 24 0.12 0.79-0.89 .031-.035 1.91 .075 35.6 8.00 X

Notes:

1. Solder crimp heights are supplied for tool calibration only. To verify

tool calibration, insert solder slug (5% tin and 95% lead) into the

crimping profile of the hand tool. Close the hand tool completely, as

if a terminal and wire combination is present. Measure the solder

for crimp height and width. See Figure 1. Actual crimp heights will

vary with every terminal, conductor, and insulation combinations.



Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation

grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

OPERATION

Open the tool by squeezing the handles together, at the end of

the closing stroke, the ratchet mechanism will release the

handles, and the hand tool will spring open.

Crimping Terminals

1. Select the proper die profile (A or B) for the correct

terminal. Depress the spring-loaded wire stop on the

locator and insert the terminal until it stops. Close the

jaws just enough to hold the terminal in place. See Figure

1.Hand tools without locators can be loaded from the

backside. Insert the terminal until the insulation tabs or

grips are flush with the outside face of the insulation crimp

jaws.

2. Insert the properly stripped wire in through the conductor

tabs or grips until the wire hits the wire stop. See Figure 2.

3. Close the tool until the ratchet releases.

DEPRESS THE

WIRE STOP ON

THE LOCATOR

Figure 1

TERMIN

WIDTH

HEIGHT

Figure 1

Hand Crimp Tool for Standard 2.36mm (.093") Diameter Pin and Socket Terminals

Doc No: ATS-011010097 Release Date: 11-29-04 UNCONTROLLED COPY Page 3 of 5

Revision: D Revision Date: 04-18-08

DEPRESS THE

WIRE STOP ON

THE LOCATOR

Figure 3

CRIMPED

TERMINAL

LOCATOR

Figure 2

WIRE

STOP

4. Depress the spring loaded wire stop on the locator and carefully remove the crimped terminal. See Figure 3.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft,

lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a

thin coat of high quality machine oil. Do not oil excessively. The tool was

engineered for durability but like any other equipment it needs cleaning and

lubrication for a maximum service life of trouble free crimping. Light oil (such

as 30 weight automotive oil) used at the oil points, every 5,000 crimps or 3

months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil

transferred from the crimping area onto certain terminations may affect the

electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from

becoming lodged in the crimping dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever (See Figure 5).

ECCENTRIC

STUD

Figure 4

Hand Crimp Tool for Standard 2.36mm (.093") Diameter Pin and Socket Terminals

Doc No: ATS-011010097 Release Date: 11-29-04 UNCONTROLLED COPY Page 4 of 5

Revision: D Revision Date: 04-18-08

How to Adjust Tool Crimp Force (See Figure 4)

It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to

adjust the crimping force of the hand tool to obtain proper crimp conditions:

1. Loosen the stud nut on the back of the handle.

2. With a screwdriver in the slot on the other side of the stud, adjust the force. Clockwise will increase the force,

counter clockwise will decrease the force.

3. Retighten the nut.

4. Check the crimp specifications after tool force adjustment.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Repetitive use of this tool should be avoided.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see warranty above) The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

Hand Crimp Tool for Standard 2.36mm (.093") Diameter Pin and Socket Terminals

Doc No: ATS-011010097 Release Date: 11-29-04 UNCONTROLLED COPY Page 5 of 5

Revision: D Revision Date: 04-18-08

RATCHET RELEASE

LEVER

REPAIR KIT. ALL PARTS

REQUIRED FOR REPAIR.

(ONLY MAIN SPRINGS SHOWN)

Figure 5

32 X .50” LG

BHCS

PARTS LIST

Item

Order No. Eng. No. Description Quantity

1 64000-0073 64000-0073

Repair Kit (Springs, Pins and E-Rings)

2 11-11-0104 TL-7180-10 Locator Assembly 1

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

[email protected]

European Headquarters

Munich, Germany

49-89-413092-0

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

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