Molex AT-200 Manuel

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page1of19

Revision:B RevisionDate:06-18-03

AT-200 AIR-POWERED CRIMPING TOOL

Operating and Maintenance Instructions with

Optional Bench Adapter and Foot Switch

§Description

§Operation

§Maintenance

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page2of19

Revision:B RevisionDate:06-18-03

WARNING

NEVER USETHISTOOLWITHOUTGUARDS ORSAFETYDEVICESTHATAREINTENDEDTOPREVENTHANDSFROM

REMAININGINTHEDIESPACE.

NEVER OPERATE,SERVICE,INSTALLORADJUST THIS TOOL WITHOUT PROPERINSTRUCTIONANDWITHOUTFIRST

READINGANDUNDERSTANDING THE INSTRUCTIONSIN THIS MANUAL ANDALL APPLICABLEAIR

POWEREDCRIMPING TOOL MANUALS.

NEVER INSTALLORSERVICETHISMACHINE WHILE CONNECTED TO THECOMPRESSEDAIRSOURCE.

CAUTION THEMOLEX AT-200AIR POWERED CRIMPINGTOOL IS DESIGNEDTO BE USEDWITH AIRPOWERED CRIMP

TOOLSHEADS ANDTOOLINGSUPPLIEDBY MOLEX. USE OF TOOL HEADSORTOOLINGFROMANY OTHER

SOURCEMAYRESULTIN DAMAGE ORINJURY. MOLEX WILL NOT BE LIABLEFORANYDAMAGE OR

INJURYFROM USEOFNON-MOLEX COMPONENTSIN THISTOOL.

WORK SAFELY AT ALL TIMES

For Service, Contact Your

Local Molex Sales Office

Molex Application Tooling Group

1150 E. Diehl Road

Naperville, Illinois 60532

Tel: 630-969-4550

Fax: 630-505-0049

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page3of19

Revision:B RevisionDate:06-18-03

Table of Contents

1GeneralDescription

2ChangingCrimping Heads

3PartsList, Assembly Drawings and Maintenance

Appendix

AOptions

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page4of19

Revision:B RevisionDate:06-18-03

General Description

1. Readthefollowinginstructionsbeforeattemptingtooperatetool.

2. Connectairhosetotoolandtoairsupply85to95PSI. Donotexceed100PSI.May cause injuryor damage to the tool.

Airsupplymustbeequippedwitha1/4NPTairfilter/regulatorwhichisnotsuppliedbyMolex(SeeFigure1).(Availablefrom

anyIndustrialsupplyco.)

IfchangingtotheOptionalbenchadapter(PartNo.19078-0307)remove theairhose(19279-0140)andconnectthetubingfrom

thefootswitch(SeeFigure2). IfusingtheOptionalElectricalControls(PartNo. 64001-4000),seeAppendixA.

FILTER

REGULATOR

(NOT SUPPLIED)

FOOT

SWITCH

OPTIONAL BENCH

ADAPTER

TO AIR

SUPPLY

SECURE AIR

CRIMPING TOOL

IN POSTION

CONNECT TUBING FROM

FOOT SWITCH

WITHOUT FITTING

Figure 2

CONNECT TUBING FROM FOOT

SWITCH

WITH FITTING

(NOT SUPPLIED)

TRIGGER

SAFETY

AIR HOSE

(19279

0140)

FILTER REGULATOR

(NOT SUPPLIED)

TO AIR

SUPPLY

TRIGGER

Figure 1

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page5of19

Revision:B RevisionDate:06-18-03

3. Locktriggerbyengagingred aluminumsafety. Pullthesafetyoutwardfromendoftriggerandrotateuntilnextdetentpositionengages

(SeeFigure3).

4. Propercrimpinghead: Usepartnumber locatedonlabelofterminal/connectorcontainer.

5. Stripproperwiretominimumlengthlocatedonlabelofterminal/connectorcontainerorontheairpoweredcrimptoolheadspecification

sheet.

SAFETY

(UNLOCKED)

SAFETY

(LOCKED)

TRIGGER

PULL OUT PUSH IN

Figure 3

Note: Always use the safety or disconnect air supply when changing crimping Heads.

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page6of19

Revision:B RevisionDate:06-18-03

Section 2

2.1 ChangingCrimp Tool Heads

2.2 InsulationSupport Crimp Adjustment (Older style fixed jaw air powered crimp toolsheads)

2.3 InsulationSupport Crimp Adjustment (Newer style insertion air powered crimp tools heads)

2.4 TerminalCrimping

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page7of19

Revision:B RevisionDate:06-18-03

CRIMPIMG HEAD

JAW ASSY

TRIGGER SAFETY

(LOCKED)

1/4” –20 SLOTTED

SCREWS (2)

PULL

OUT

Figure 4

2.1 Changing Crimp Tool Heads

1. Engagetriggersafetyor

disconnectairsupply.

2. Removethetwo1/4”–20

slottedscrews onboth sides

ofpowerunit. Pullcrimp

toolhead jawassemblyout

oftool(SeeFigure4).

3. Beforeattemptingtoreplacedies,checktoseethatwedgepointofcamlinesupwiththetwo1/4”holesinfrontofpowerunit

(SeeFigure5).

TURN

CLOCKWISE

(CW)

TRIGGER

SAFETY

(LOCKED)

1/4” –20

HOLES

CAM

INCORRECT CAM

ALIGNMENT

1/4” –20

HOLES

CORRECT CAM

ALIGNMENT

Figure 5

TRIGGER

SAFETY

(LOCKED)

CAM

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page8of19

Revision:B RevisionDate:06-18-03

CRIMPING HEAD

BUTTS UP AGAINST STEPS

1 / 4” –20

SCREWS (2)

TERMINAL LOCATOR

SLIDE IN

POWER UNIT

Figure 6

Ifcamisnotlinedup,usethefollowingprocedure.

a) Disconnectairsupplywithcam intheretractedposition,whichistriggerup.

b) Graspcentersectionof camwithlongnosepliersandrotatecamclockwise(CW)untilcenterlineof wedgelinesup with1 /4”

holesinpowerunit. SeeFigure5forcorrectalignment.

c) Replaceheadbeforecyclingthetool.Besurebothscrewsarein placeandtightened.

4. Toreplacethecrimptool head,holdpowerunitin lefthand asshownin Figure6.

5. Graspcrimptoolheadinrighthandwithterminallocatorfacingyou. Slidecrimptoolheadassemblyintobodyofpowerunituntil

sideplatesof thecrimptool headbuttagainst stepsinthe powerunit. Besurejawreturnspringsclearthecaminpowerunit(See

Figure 6).

6. Lineupholesincrimptoolheadwiththoseinhousingofpowerunit.

7. Replace1 /4”–20screwsandtightensecurely. Tool isnowreadyforuse.

2.2 Insulation Support Crimp Adjustment

(Older style fixed jaw air powered crimp tools heads)

1. Thecrimptoolheadsforinsulatedterminalsandconnectorsfeatureanadjustableinsulationsupportcrimptoaccommodatevarying

wireinsulationdiameters (SeeFigure7) foroldstyle crimptoolhead.

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page9of19

Revision:B RevisionDate:06-18-03

LUBRICATION POINTS

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

INSULATION CRIMPING

ADJUSTMENT SCREWS

Figure 7

2. Theadjustmentscrewoneachcrimpheadtoolis setatthe factoryattheMposition. This settingwillgive thebestcrimponmost

wires. Twootheradjustmentsettingsareavailable:S,thesmallestconfigurationandL,thelargestconfiguration.

3. Crimp a terminal or connector and

inspectthe insulationsupportsleeve

crimporconfiguration. A properly

crimpedsleeve snugly grasps thewire

insulation.

4. Ifcrimpconfiguration istooloose,

changeadjustmentsettingbyremoving

fromtheAT-200and settingadjustment

screwtotheSposition. Re-insertthe air

poweredcrimptoolheadintotheAT-

200andcrimp,andinspectinsulation

supportsleeve.

5. Ifcrimpconfiguration istootight,

changeadjustmentsettingbyremoving

theairpoweredcrimptoolheadfrom

theAT-200andsettingadjustment

screwtotheLposition. Re-inserttheair

poweredcrimptoolheadintotheAT-

200andcrimp,andinspectinsulation

supportsleeve.

2.3. Insulation Support Crimp Adjustment

(Newer style insertable jaw air powered crimp tools)

For new style crimp headtools,ifthe

insulationpartof thecrimpneeds to

beadjusted,firstloosentheM4screw

onthebottomtooljaw,theninserta

3/32Hexwrench (supplied)intothe

bottomofthe lowerdie(See Figure

4). Aclockwise(CW)rotation

decreasesinsulationcrimpwhilea

counter-clockwise(CCW)rotation

increasesinsulation crimp.After

adjustingretightentheM4screw.

2.4 Terminal Crimping

SpecificationsandInstructionsforcrimpingareincludedwiththeindividualairpowered crimptoolheads.

LOOSEN M4

SCREW

LUBRICATION POINTS (BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

Figure 8

3/32” HEX

WRENCH

AT-200Air-PoweredCrimpTool

OrderNo.19279-0001 ReleaseDate:07-01-02 UNCONTROLLED COPY Page10of19

Revision:B RevisionDate:06-18-03

Section 3

3.1 PartsLists and Assembly Drawings

3.2 Maintenence

Autres manuels pour AT-200

Table des matières

Autres manuels molex Outils de sertissage

molex

molex 207129 Series Manuel utilisateur

molex

molex 207129 Series Manuel utilisateur

molex

molex 207129 Series Guide de l'utilisateur

molex

molex CR5904 Manuel utilisateur

molex

molex 207129 Series Manuel utilisateur

molex

molex 63811-1200 Manuel utilisateur

molex

molex 207129 Series Manuel utilisateur

molex

molex 207129 Series Manuel utilisateur

molex

molex 63823-6800 Manuel utilisateur

molex

molex 63811-5500 Manuel utilisateur

molex

molex 2002180370 Manuel utilisateur

molex

molex 207129 Series Manuel utilisateur

molex

molex 207129 Series Manuel utilisateur

molex

molex TPX50-50 Guide de l'utilisateur

molex

molex 213309-1300 Manuel utilisateur

molex

molex AT-1300 Manuel utilisateur

molex

molex 59354 Manuel utilisateur

molex

molex 63811-5600 Manuel utilisateur

molex

molex 63825-9670 Manuel utilisateur

molex

molex 207129 Series Manuel utilisateur

molex

molex 63825-8100 Manuel utilisateur

molex

molex 207129 Series Guide de l'utilisateur

molex

molex 64005-4100 Manuel utilisateur

molex

molex 35745 Series Manuel utilisateur

Manuels Outils de sertissage populaires d'autres marques

Panduit

Panduit CT-1000 Guide de l'administrateur

JST

JST CS 10 Manuel utilisateur

Danfoss

Danfoss ET4200 Manuel utilisateur

Tyco Electronics

Tyco Electronics PRO-CRIMPER III Manuel utilisateur

TE Connectivity

TE Connectivity 2063528-1 Manuel utilisateur

Tyco Electronics

Tyco Electronics 69156-1 Manuel utilisateur

CRH

CRH CRL CBLHCT1 Manuel utilisateur

Emerson

Emerson Klauke ES 105CFM Manuel utilisateur

KIMBALL MIDWEST

KIMBALL MIDWEST 27-798 Mode d’emploi

Danfoss

Danfoss ET4350 Manuel utilisateur

Milwaukee

Milwaukee M18 Manuel utilisateur

HOGERT

HOGERT HT1P169 Manuel utilisateur

Textron

Textron ESG105L Manuel utilisateur

Tyco Electronics

Tyco Electronics 90035-3 Manuel utilisateur

Emerson

Emerson Klauke ES 20RMCCFB Manuel utilisateur

Continental Refrigerator

Continental Refrigerator PC150HD Manuel utilisateur

TE Connectivity

TE Connectivity ERGOCRIMP 1-1579001-3 Manuel utilisateur

Tyco Electronics

Tyco Electronics CERTI-CRIMP 90418-1 Manuel utilisateur

molex AT-200 Manuel

Manuels Outils de sertissage populaires d'autres marques