MK Diamond Products MK-2000 PRO Series Document technique

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Caution: Read all safety and operating instructions

before using this equipment. This owners manual MUST

accompany the equipment at all times.

MK-2000 ELECTRIC SERIES

MASONRY SAW

OWNER'S MANUAL,

OPERATING INSTRUCTION, &

PARTS LIST

09.2012Revision 101

Manual Part No. 156402

We at MK Diamond want to congratulate you on selecting the MK-2000 Electric Saw. We are certain

WKDW\RXZLOOEHSOHDVHGZLWK\RXUSXUFKDVH0.'LDPRQGWDNHVSULGHLQSURGXFLQJWKHÀQHVWSURG-

ucts in the industry.

Operated correctly, your MK-2000 Electric Saw should provide you with years of quality service. In

order to help you, we have included this manual. This owners manual contains information necessary

to operate and maintain your MK-2000 Electric Saw safely and correctly. Please take a few minutes

to familiarize yourself with the MK-2000 Electric Saw by reading and reviewing this manual.

If you should have questions concerning your MK-2000 Electric Saw, please feel free to call our

friendly customer service department at: 800 421-5830

Regards,

MK Diamond

INTRODUCTION

NOTE THIS INFORMATION FOR FUTURE USE:

MODEL NUMBER:

SERIAL NUMBER:

PURCHASE PLACE:

PURCHASE DATE:

NOTE: For your (1) one year warranty to be effective, complete the warranty card (including

the Serial Number) and mail it in as soon as possible.

SAFETY Page

Safety Message/Alert Symbols, Warnings 4

Hazard Symbols 5

General, Maintenance, Saw Safety 6-7

California propostion 65 Message 8

Electrical Requirements and Grounding Instructions 9-11

Safety Label Locations 12-13

3URGXFW6SHFLÀFDWLRQV 14

PRODUCT SPECIFICATIONS

Unpacking 15

Contents 15

Transport 15

SETUP, ADJUSTMENT AND OPERATION

Setup / Assembly 16-17

Water Pump Preparation 17

Diamond Blade Installation 18

Pre-start Inspection 19

Water Pump Connection 20

Operation 20-21

Step Cuts 22

Chop Cuts 23-24

Angle Cuts 25

MAINTENANCE

Cleanup 26

Maintenance 27-31

EXPLODED VIEW AND PARTS LIST

Exploded View 34

Parts List 35-38

THEORY

Theory of Diamond Saws 40

ACCESSORIES

Accessories 41

ORDERING AND RETURNING INSTRUCTIONS

Ordering Information, Return Material Policy, & Packaging 42

CONTACT & LIMITED WARRANTY 43

Contact & Warranty 43

TABLE OF CONTENT

MK-2000 ELECTRIC SAW SAFETY

Safety precautions should be followed at all times when operating this equipment. Failure to read and

understand the Safety Precaution and Operating Instructions could result in injury to yourself and

others. This Operation and Parts Manual has been developed to provide complete instructions for the

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Before using this machine, ensure that the personoperating the machine has read and understands all

instructions in this manual.

SAFETY MESSAGE / ALERT SYMBOLS

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is

preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.

WARNING

You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.

CAUTION

You CAN be INJURED if you do not follow directions. It may also be used to alert against unsafe prac-

tices.

NOTICE

You can cause PROPERTY DAMAGEWR\RXUPDFKLQHLI\RXGRQ·WIROORZGLUHFWLRQV

Each message tells you what the hazard is, what can happen, and what you can do to avoid or re-

duce injury. Other important messages are preceded by the word NOTICE.

The safety labels should be periodically inspected and cleaned by the user to maintain good legibility

at a safe viewing distance. If the label is worn, damaged or illegible, it should be replaced.

MK-2000 ELECTRIC SAW SAFETY

Potential hazards associated with the MK-2000 Electric Saw operation will be referenced with Hazard

Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Mes-

sage/Alert Symbols.

NEVERRSHUDWHHTXLSPHQWZLWKFRYHUVRUJXDUGVUHPRYHG.HHSÀQJHUVKDQGVKDLU

and clothing away from all moving parts to prevent injury.

ALWAYS place the power ON/OFF switch in the OFF position when the machine is not in

use.

ALWAYS wear approved eye protection.

HAZARD SYMBOLS

ON/OFF

ALWAYS wear approved respiratory protection.

ALWAYSUHDGWKLV2ZQHU·V0DQXDOEHIRUHRSHUDWLQJWKHPDFKLQH

ALWAYS avoid inhalation of and skin contact with silica dust and/or mist.

ALWAYS XVHFDXWLRQDURXQGJHDUV.HHSÀQJHUVKDQGVKDLUDQGFORWKLQJDZD\IURP

all moving parts to prevent injury.

NEVER touch the power cord with wet hands or while standing in water when it is con-

nected to a power source.

NEVER operate the machine in an explosive atmosphere or near combustible materials.

 1(9(5 leave the machine unattended. Turn off electric motor when unattended.

 &$87,21 must be observed while servicing the machine. Rotating parts can cause injury if contacted.

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is

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The following safety guidelines should always be used when operating the MK-2000 Electric Saw.

GENERAL SAFETY

DANGER

RULES FOR SAFE OPERATION

ON/OFF

'2127 operate or service this equipment before reading this entire manual.

 '2127DOORZH[WHQVLRQFRUGWRFRPHLQWRFRQWDFWZLWKZDWHURUÁXLGV

DO NOT spray water onto electric motor.

1(9(5 operate the machine in an explosive atmosphere.

MK-2000 ELECTRIC SAW SAFETY

 1(9(5 operate this equipment without proper protective clothing, shatterproof

glasses, steel-toed boots and other protective devices required by the job.

 $/:$<6 wear proper respiratory, head, ear and eye protection

equipment when operating this machine.

This equipment should not be operated by persons under 18 years of age.

 1(9(5 operate this equipment when not feeling well due to fatigue, illness or taking medicine.

 1(9(5RSHUDWHWKLVHTXLSPHQWXQGHUWKHLQÁXHQFHRIGUXJVRUDOFRKRO

 :KHQHYHUQHFHVVDU\UHSODFHQDPHSODWHRSHUDWLRQDQGVDIHW\GHFDOVZKHQWKH\EHFRPHGLIÀFXOW 

to read.

 $/:$<6 check the machine for loose bolts before starting.

 %HIRUHVWDUWLQJWKHPDFKLQHFKHFNWKDWDOOJXDUGVDUHLQSRVLWLRQDQGFRUUHFWO\ÀWWHG

Keep area around the machine clear of obstructions which could cause persons to fall onto moving parts.

 $/:$<6 ensure that the machine is on level ground before using.

 '2127 overreach. Keep proper footing and balance at all times.

 $/:$<6 store equipment properly when it is not being used. Equipment should be stored in a clean,

dry location out of the reach of children.

 1(9(5 stand on the tool. Serious injury could occur if a power tool is tipped, or if a cutting tool is

unintentionally contacted.

 Become familiar with the controls of the machine before operating. Know how to stop the

machine quickly in case of emergency.

 $/:$<6 secure work. Clamps or a vise should be used to hold work whenever practical.

Keeping your hands free to operate a power tool is safer.

 $/:$<6 disconnect AC power plug from power source before moving, cleaning or servicing the

machine.

 1(9(5 leave a tool running unattended. Do not leave a tool until it comes to a complete stop.

ALWAYS turn a power tool OFFZKHQOHDYLQJWKHZRUNDUHDRUZKHQDFXWLVÀQLVKHG

 Make sure the OFF/ON power switch on the electric motor is always in the OFF position before

 LQVHUWLQJWKHPDFKLQH·VSRZHUSOXJLQWRDQ$&UHFHSWDFOH

 2SHUDWHHOHFWULFPRWRURQO\DWWKHVSHFLÀHGYROWDJHLQGLFDWHGRQWKHQDPHSODWH

 1(9(5 disconnect any “emergency or safety devices”. These devices are intended for

operator safety. Disconnection of these devices can cause severe injury, bodily harm or even

death! Disconnection of any of these devices will void all warranties.

 8QDXWKRUL]HGHTXLSPHQWPRGLÀFDWLRQVZLOOYRLGDOOZDUUDQWLHV0DQXIDFWXUHUGRHVQRWDVVXPH

 UHVSRQVLELOLW\IRUDQ\DFFLGHQWGXHWRHTXLSPHQWPRGLÀFDWLRQV

 1(9(5 use accessories or attachments, which are not recommended by MK Diamond for this

equipment. Damage to the equipment and/or injury to user may result.

 Replace damaged cutting blade before operating.

 1(9(5 try to stop a moving blade with your hand.

WARNING

NEVER use this machine with any cutter designed for wood working.

MK-2000 ELECTRIC SAW SAFETY

Ensure that any electrical extension cord is protected against damage. Always ensure that the

electrical extension cord is not trapped underneath the machine. When using an extension cord,

be sure to use one heavy enough to carry the current your product will draw. An undersized cord

will cause a drop in line voltage that will result in a loss of power and overheating. The Table shown

on page 11 shows the correct AWG size to use depending on cord length and nameplate ampere

rating. If in doubt, use the next heaviest gage. The smaller the gage number, the heavier the cord.

 1(9(5 lubricate components or attempt service on a running machine.

 Keep the machinery in proper running condition.

 Before using a power tool, check for damaged parts. A guard or any other part that is damage

should be carefully checked to determine if it would operate properly and perform its intended

function. Always check moving parts for proper alignment or binding. Check for broken parts and

mountings and all other conditions that may affect the operation of the power tool. A guard, or any

damaged part, should be properly repaired or replaced.

MAINTENANCE SAFETY

SILICA DUST WARNING

MK-2000 ELECTRIC SAW SAFETY

Wear eye protection.

Disconnect saw before servicing, when changing cutting blades and cleaning.

Replace damaged cutting blade before operation.

Remove adjusting keys and wrenches.

SAW SAFETY

WARNING

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition

may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,

brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of

airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In ad-

dition, California and some other authorities have listed respirable crystalline silica as a substance

known to cause cancer. When cutting such materials, always follow respiratory precautions.

Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks

or surgical masks without a NIOSH approval number are not recommended because they do little to

protect the worker. For more information about respirator programs, including what respirators have

received NIOSH approval as safe and effective, please visit the NIOSH website at:

http://www.cdc.gov/niosh/npptl/topics/respirators

Observe OSHA regulations for respirator use (29 C.F.R.§1910.134 and §1503.1).

Visit http://www.osha.gov for more information.

CALIFORNIA PROPOSITION 65 MESSAGE

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con-

tain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

Lead, from lead-based paints

Crystalline silica, from bricks and cement and other masonry products

Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources:

http://www.osha.gov/dsg/topics/silicacrystalline/index.html

http://www.cdc.gov/niosh/docs/96-112/

http://oehha.ca.gov/prop65/law/P65law72003.html

http://www.dir.ca.gov/Title8/sub4.html

Your risk from these exposures varies depending on how often you do this type of work. To reduce

your exposure to these chemicals, work in a well-ventilated area, and work with approved safety

HTXLSPHQWVXFKDVWKHGXVWPDVNVWKDWDUHVSHFLDOO\GHVLJQHGWRÀOWHURXWPLFURVFRSLFSDUWLFOHV

Where use of a dust extraction device is possible, it should be used. To achieve a high level of dust collection, use an

industrial vacuum cleaner.

In order to prevent potential electrical shock and injury, the following electrical safety precautions and

symbols should be followed at all times!

In case of a malfunction or breakdown, grounding provides a path of least resistance for electric cur-

rent to reduce the risk of electric shock. This tool is equipped with an electric cord having an equip-

ment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet

that is properly installed and grounded in accordance with all local codes and ordinances.

ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS

WARNING

 'RQRWPRGLI\WKHSOXJSURYLGHG²LILWZLOOQRWÀWWKHRXWOHWKDYHWKHSURSHURXWOHWLQVWDOOHGE\D

 TXDOLÀHGHOHFWULFLDQ

 Improper connections of the equipment-grounding conductor can result in a risk of electric

shock. The equipment-grounding conductor is the insulated conductor that has an outer surface

that is green, with or without yellow stripes. If repair or replacement of the electric cord or plug is

necessary, do not connect the equipment-grounding conductor to a live terminal

 &KHFNZLWKDTXDOLÀHGHOHFWULFLDQRUVHUYLFHSHUVRQQHOLIWKHJURXQGLQJLQVWUXFWLRQVDUHQRW

completely understood, or if in doubt as to whether the tool is properly grounded

 8VHRQO\ZLUHH[WHQVLRQFRUGVWKDWKDYHSURQJJURXQGLQJSOXJVDQGSROHUHFHSWDFOHVWKDW

 DFFHSWWKHWRRO·VSOXJ

 Repair or replace a damaged or worn cord immediately

WARNING

This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A of

Figure 1. The tool has a grounding plug that looks like the plug illustrated in Sketch A of Figure 1. A

temporary adapter, which looks like the adapter illustrated in sketches B and C, may be used to con-

nect this plug to a 2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not avail-

able. The temporary adapter should be used only until a properly grounded outlet can be installed

E\DTXDOLÀHGHOHFWULFLDQ7KHJUHHQFRORUHGULJLGHDUOXJDQGWKHOLNHH[WHQGLQJIURPWKHDGDSWHU

must be connected to a permanent ground such as a properly grounded outlet box.

NOTE: Use of a temporary adapter is not permitted in Canada.

'ROUNDING

-EANS

!

-ETAL3CREW

#OVEROF

'ROUNDED

/UTLET"OX

$

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# 'ROUNDING

0IN

'ROUNDING

0IN "

Fig. 1 Circuit and Adapter Information

MK-2000 ELECTRIC SAW SAFETY

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