MIMAKI UJF-605RII Manuel utilisateur

MIMAKI ENGINEERING CO., LTD.

TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan

Phone: +81-3-5420-8671 Fax: +81-3-5420-8687

URL: http: // www.mimaki. co. jp / E-mail: [email protected]

Operation Manual

D201670

•Never look at the UV lamp being lit with your naked eyes,

or it may cause pain in your eyes or visual impairment.

Category of the Manuals

This printer attaches with the following manuals.

Setup Guide

The above manual describes setting procedure of

the printer.

Do not set up the printer by yourself. Setting up

should be conducted by your service engineer or the

electric contractor.

Operation Manual

The above manual describes operations of the

printer and daily maintenance.

Read this operation manual carefully and fully

understand it to use the printer.

Daily Care Manual

The above manual describes daily maintenance to

keep the printer in good condition.

- i -

DISCLAIMER OF WARRANTY:

THIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE AND EXCLU-

SIVE WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS

OR IMPLIED, INCLUDING , BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS, AND MIMAKI NEITHER ASSUMES NOR

AUTHORIZES DEALER TO ASSUME FOR IT ANY OTHER OBLIGATION OR

LIABILITY OR MAKE ANY OTHER WARRANTY OR MAKE ANY OTHER WAR-

RANTY IN CONNECTION WITH ANY PRODUCT WITHOUT MIMAKI’S PRIOR

WRITTEN CONSENT. IN NO EVENT SHALL MIMAKI BE LIABLE FOR SPE-

CIAL, INCIDNETAL OR CONSEQUENTIAL DAMAGES OR FOR LOSS OF

PROFITS OF DEALER OR CUSTOMERS OF ANY PRODUCT.

Requests

•This operation manual has been carefully prepared for your easy understanding, how-

ever, please do not hesitate to contact a distributor in your district or our office if you have

any inquiry.

•Description contained in this operation manual are subject to change without notice for

improvement.

•Generally, names and designations referred to in this operation manual are trade marks

or registered trade marks of the manufacturers or suppliers.

Reproduction of this manual is strictly prohibited.

- ii -

INTERFERENCE TO TELEVISIONS AND RADIOS

The product covered by this Instruction Manual produces low radio waves while it is in

operation. The product can interfere with radios and televisions if set up or commissioned

under improper conditions. The product is not guaranteed against any damage to specific-

purpose radio and televisions.

The product’s interference with your radio or television will be checked by turning on/off the

power switch of the product.

In the event that the product is the cause of interference, try to eliminate it by taking one of

the following corrective measures or taking some of them in combination.

•Change the direction of the receiving antenna or the feeder of your radio/

television.

•Change the installing direction of the product.

•Move the receiver away from the product.

•Use a power line for the receiver that is not shared with the product.

FCC Statement (USA)

This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reason-

able protection against harmful interference when the equipment is operated in a commer-

cial environment. This equipment generates, uses and can radiate radio frequency energy

and, if not installed and used in accordance with the instruction manual, may cause harmful

interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in

which cause the user will be required to correct the interference at his own expense.

•In the case where MIMAKI-recommended cable is not used for con-

nection of this device, limits provided by FCC rules can be exceeded.

To prevent this, use of MIMAKI-recommended cable is essential for

the connection of this device.

- iii -

Introduction

Congratulations on your purchase of a MIMAKI "UJF-605RII" model of UV ink jet printer.

UV Inkjet Printer UJF-605RII uses ultraviolet ray curing ink (UV ink), which has been re-

cently developed.

Read this operation manual carefully and make the most effective use of your printer.

Before starting to operate the printer, be sure to read this operation manual carefully .

On this Operation Manual

•This operation manual describes operations and maintenance of Model UJF-605RII Color

Ink Jet Printer (hereinafter referred to as the printer).

•Please read and fully understand this operation manual before putting the printer into

service. It is also necessary to keep this operation manual on hand.

•Make arrangements to deliver this operation manual to the person in charge of the opera-

tion of this printer.

•This operation manual has been carefully prepared for your easy understanding, how-

ever, please do not hesitate to contact a distributor in your district or our office if you have

any inquiry.

•Description contained in this operation manual are subject to change without notice for

improvement.

•In the case where this operation manual should be illegible due to destruction or lost by

fire or breakage, purchase another copy of the operation manual from our office.

- iv -

Table of Contents

Introduction .......................................................................................................iii

On this Operation Manual ....................................................................................... iii

Features ......................................................................................................... viii

Safety Precautions during the Operations ...................................................... ix

Safety Symbols Used in this Manual ...................................................................... ix

Never do the followings ........................................................................................... xi

Precautions in use ................................................................................................. xiv

Cautions for Installation ......................................................................................... xvi

How to Read this Operation Manual ............................................................ xviii

Display on the Touch Panel ................................................................................. xviii

Chapter 1 Before use

Installing the Printer....................................................................................... 1-2

About Installation Place ........................................................................................ 1-2

How to Move Printer ............................................................................................. 1-3

Configurations and Functions........................................................................ 1-4

Front ..................................................................................................................... 1-4

Rear (right) ........................................................................................................... 1-5

Rear (left) ............................................................................................................. 1-5

Carriage .............................................................................................................. 1-10

Capping Station .................................................................................................. 1-10

Flushing Tray ...................................................................................................... 1-11

Head height adjustment rod ............................................................................... 1-11

Connecting the Cables ................................................................................ 1-12

Connecting the Interface Cable.......................................................................... 1-12

IEEE 1394 Interface is Used .............................................................................. 1-12

IEEE 1284 Interface is Used .............................................................................. 1-12

Connecting the Power Cable ............................................................................. 1-13

UV Unit and UV Irradiation Device .............................................................. 1-14

UV Irradiation Device ......................................................................................... 1-14

About Functions of UV Lamp Status Indicator ................................................... 1-15

Mode for the UV Lamp Status Indicator ............................................................. 1-16

Installing the Ink Cartridges ......................................................................... 1-17

Relationships between the Ink Station and the Head Row ................................ 1-17

Cautions for Handling the Ink Cartridge ...................................................... 1-18

Regular Maintenance for the White Ink.............................................................. 1-18

Types of Usable Media ................................................................................ 1-19

Usable Media Size ............................................................................................. 1-19

Menu Mode.................................................................................................. 1-20

- v -

Chapter 2 Basic Operations

Flow Chart ..................................................................................................... 2-2

Turning the Power on .................................................................................... 2-3

Displaying the information .................................................................................... 2-4

Opening / Closing Covers ............................................................................. 2-6

Initial Filling of Inks ........................................................................................ 2-7

Setting Media................................................................................................. 2-8

Types of Usable Media ......................................................................................... 2-8

Indications of the Tension Volume and the Vacuum Volume ............................... 2-8

Adjustment of the Table Height [TBL HEIGHT] ........................................... 2-22

Setting the Origin and the Print Area........................................................... 2-24

Initial Value ......................................................................................................... 2-24

Setting the Printing Origin .................................................................................. 2-25

Setting the printing origin using the JOG ........................................................... 2-25

Setting Precisely the Origin ([FUNCTION] - [ORIGIN]) ..................................... 2-26

Checking and Solving Nozzle Clogging ...................................................... 2-28

Normal Pattern ................................................................................................... 2-28

Abnormal Pattern ............................................................................................... 2-29

Printing an Image from Data ....................................................................... 2-30

Starting the Printing Operation ........................................................................... 2-30

Printing Repeatedly (COPY) .............................................................................. 2-32

Canceling Printing .............................................................................................. 2-33

Printing multi editions repeatedly (multi editions copy) ...................................... 2-34

Cycle Stop .......................................................................................................... 2-36

Setting a New Ink Cartridge in the Ink Station ............................................ 2-37

Ink Cartridge Trouble ................................................................................... 2-38

Turning the Power off .................................................................................. 2-39

Chapter 3 Daily Care

Daily Care ...................................................................................................... 3-2

When the Printer is not Used for a Long Time ..................................................... 3-2

Cautions during Maintenance .............................................................................. 3-2

Care for the Table and the Exterior ...................................................................... 3-2

In Case Defective Printing is not Recovered [STATION] .............................. 3-3

Cleaning Flushing Tray.................................................................................. 3-5

When the Waste Ink Tank Becomes Full ....................................................... 3-7

- vi -

Replacing the Water for the Water Heater Tank [WATER CHANG] .............. 3-8

Cautions for Replacing ......................................................................................... 3-8

Cautions for Handling the Antifreezing Liquid ...................................................... 3-8

Periodic Maintenance for the White Ink [WHITE MAINTE.] ........................ 3-14

To prevent Ink Drop from Dripping during Printing [CARIG.CLEAN] .......... 3-16

Cleaning of the Nozzle Side ............................................................................... 3-20

Chapter 4 Various Setting

About the Function Menu .............................................................................. 4-2

Before Setting ....................................................................................................... 4-2

Checking the Menu Mode .................................................................................... 4-2

Basic Operations of Menus .................................................................................. 4-3

Registering Two or More Printing Conditions at a Time (Selecting a type) ... 4-4

Changing the type ................................................................................................ 4-4

Registering the Various Setting ..................................................................... 4-5

Turning off the UV Irradiation Device [UV LAMP OFF] ................................ 4-8

Changing the Display Language [DISPLAY] ................................................. 4-9

Chapter 5 Maintenance Functions

About Maintenance ....................................................................................... 5-2

Introduction of the Maintenance Functions .......................................................... 5-2

List of Maintenance Functions ............................................................................. 5-2

Printing out the Printing Conditions [LIST] .................................................... 5-3

When Media Thickness is Changed [PRINT ADJUST] ................................. 5-4

Cleaning the Ink Station Interior [STATION]-[CARRIAGE OUT] ................... 5-6

If Nozzles are Clogged even after the Cleaning Function is Executed [FILL UP INK] . 5-7

Regular Wiping Function [INT. WIPING] ....................................................... 5-8

Changing the Ink Set [INK SET] .................................................................... 5-9

Changing to 6-color Ink Set.................................................................................. 5-9

Changing to 8-color Ink Set Including Spot Color .............................................. 5-11

Changing the White Ink to a Spot Color Ink ....................................................... 5-12

Changing the Ink [INK CHANGE] ................................................................ 5-14

Select a head for small amount cleaning [HEAD MAINTE ] ....................... 5-16

- vii -

Replacing the UV Lamp [UV LAMP] ........................................................... 5-17

Checking the UV Lamp Irradiation Time ............................................................ 5-17

Replacing the UV Lamp ..................................................................................... 5-17

Resetting UV Lamp Irradiation Time ........................................................... 5-18

Setting the UV Lamp Timer [OFF TIMER] ................................................... 5-19

Checking UV Ink Curing Level [HARDEN CHK] ......................................... 5-20

Adjusting UV light level [Switching-over of HIGH, NORMAL and LOW] ............ 5-22

Checking the UV Illumination Level ............................................................ 5-26

About checking UV Illumination Level................................................................ 5-26

Displaying the Printer Information [INFORMATION] ................................... 5-32

Prevent the nozzle clogging of spot color [SP.REFRESH] .......................... 5-33

Chapter 6 Trouble shooting

Before Thinking the Printer is in Failure ........................................................ 6-2

The Printer cannot be Turned on ......................................................................... 6-2

The Printer cannot Perform Printing .................................................................... 6-2

[WATER NOT READY] or [UV NOT READY] is displayed .................................. 6-2

When the Printing Quality is Defective .......................................................... 6-3

Troubles for Which Error Messages are Given on the LCD .......................... 6-4

Warning Messages ............................................................................................... 6-4

Error Messages .................................................................................................... 6-6

Appendix

Basic Specifications ..................................................................................... A-2

Ink Specifications ......................................................................................... A-3

About of Safety Labels ................................................................................. A-4

Function Flowchart ....................................................................................... A-7

- viii -

Features

The features of the printer are described below. Together with the printer operation explained

in this manual, they help you understand how to print properly.

Ultraviolet ray curing ink is used

Use of ultraviolet ray curing ink (UV ink), which has been recently developed, enables direct

printing onto media.

High-speed interface is used

Use of high-speed interface IEEE1394 allows high-speed data reception from computers.

Curing and fixing of ink are enabled after printing

Use of an ultraviolet curing device (UV lamp) enables curing and fixing of ink after printing.

Wide printable area

The printable area is 600 mm (scan) x 500 mm (feed).

Printing on the film media

It is printable for thin roll film media from with 0.02 to 0.2mm, and for leaf film media from

with 0.02 to 2.0mm.

It is printable for a roll film media by automatic transport

This printer comes equipped with the take-up unit to print a roll film media by automatic

transport. It is also printable for a leaf film media. For a leaf film media, the take-up unit is

attachable.

A vacuum table is equipped

This unit is equipped with a suction-type vacuum table for fixing media.

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