Mima MBC Series Manuel utilisateur
MATERIAL HANDLING EQUIPMENT DESIGNER & MANUFACTURER
Manual Instruction
MBC Series Electric Pallet Stacker
BANYITONG SCIENCE & TECHNOLOGY DEVELOPING CO.,LTD.
www.mimaforklift.com
Preface
MBC series pallet stacker is a new product developed by our company to meet the needs of the
market and with reference to advanced technology at home and abroad. Due to its compact structure,
convenient operation and flexible use, it is especially suitable for warehouses, freight yards and
supermarkets. And the general factory floor as the loading, unloading, stacking, handling and other
operations of the goods.
This manual introduces the basic structure of the main components of the MBC series pallet stacker,
the working principle, and the basic knowledge of maintenance and maintenance. It can help the
operator to use the forklift reasonably and maximize the performance of the forklift. It is hoped that
operators and equipment managers will read carefully before operating the truck.
By carefully reading the original maintenance instructions, the user has the technical knowledge
necessary to operate the truck safely. The information contained in the manual is clear and concise.
This maintenance manual is written for different types of forklifts. During operation and maintenance,
you must pay attention to the specific regulations of the corresponding forklift model.
The company will continue to develop and optimize forklift equipment, so please understand that the
company must retain the right to modify the equipment shape, equipment and technology. For this
reason, the forklift user must not claim a claim for the specific performance of any forklift equipment
from the contents of this instruction manual.
The copyright of this maintenance manual belongs to Banyitong Science & Technology Developing
Co., Ltd..
Version number：202003
Contents
Chapter 1 Safety Rules.....................................................................................................................................1
1 Overview of security rules............................................................................................................... 1
2 Forklift operation............................................................................................................................... 1
3 Operator's responsibility.................................................................................................................. 1
4 Workplace...........................................................................................................................................1
5 Driving and guidance during driving..............................................................................................1
6 Transport goods................................................................................................................................2
7 Parking precautions..........................................................................................................................2
8 Battery loading and unloading ......................................................................................................2
9 Maintenance and repair .................................................................................................................2
Chapter 2 Warnings, Nameplates and Symbols ........................................................................................ 3
Chapter 3 Introduction of Pallet Stacker ......................................................................................................4
1 Pallet stacker occasions ................................................................................................................4
2 Pallet stacker disabled occasions..................................................................................................4
3 Pallet stacker parameters ..............................................................................................................4
4 Main components ............................................................................................................................5
Chapter 4 Control Devices .............................................................................................................................7
1 Lifing control .....................................................................................................................................7
2 Driving direction and speed control ............................................................................................. 7
3 Anti-accident safety switch..............................................................................................................7
4Horn.....................................................................................................................................................7
5 Battery connector assembly............................................................................................................7
6Keyswitch ........................................................................................................................................ 7
7 Electricity meter ...............................................................................................................................7
Chapter 5 Drive..................................................................................................................................................8
1Start.....................................................................................................................................................8
2Brake...................................................................................................................................................8
3 Steering.............................................................................................................................................. 8
4 Warning .............................................................................................................................................8
5Parking................................................................................................................................................8
Chapter 6 Transportation of Goods..............................................................................................................10
Chapter 7 Battery and Charger..................................................................................................................... 11
1.Replace the battery.........................................................................................................................11
2 Charging .........................................................................................................................................11
3 Battery maintenance...................................................................................................................... 12
4 Electromagnetic brake maintenance...........................................................................................13
Chapter 8 Faults Diagnosis ......................................................................................................................... 15
Chapter 9 Maintenance ................................................................................................................................17
1 Safe regulation of maintenance ................................................................................................. 17
2 Maintenance work that users can finish ................................................................................... 18
3 Clean forklift.....................................................................................................................................19
4 Maintenance list ............................................................................................................................19
5 Lubrication parts table....................................................................................................................21
6Grease ............................................................................................................................................21
Chapter 10 Transporting and preserving the forklift..................................................................................22
1 Tow and transport faulty forklift.....................................................................................................22
2 Preservation of the forklift ........................................................................................................... 22
3 Precautions for re-use of pallet stacker after storage ............................................................ 22
Chapter 11 Schematic Diagram....................................................................................................................23
1
Chapter 1 Safety Rules
1 Overview of security rules
1.1 Before using the pallet stacker every day, check all safety switches and equipment according to the
work requirements to ensure that these safety facilities are in good condition.
1.2 Check that all warning signs and design parameters on the stacker are not damaged.
1.3 The battery must be securely fastened in the battery compartment.
1.4 It is forbidden to use if the pallet stacker is damaged or malfunctions and affects safe use.
1.5 Pallet stacking trucks should be carried out by professionals when performing maintenance or
adjustments.
2 Forklift operation
For the pallet stacker used in the refrigerating compartment, special manufacture must be carried out.
The pallet stacker is designed and manufactured, and there are certain restrictions on the use
occasions:
2.1 Where the air contains flammable and explosive dust or gas.
2.2 As a tractor for other stackers.
2.3 For transport personnel.
3 Operator's responsibility
3.1 After training and approval, the pallet stacking operation can be carried out.
3.2 Comply with this manual and relevant local safety regulations and obey the traffic rules.
3.3 Hand and foot with oil, it is strictly forbidden to operate the pallet stacker.
4 Workplace
4.1 Pallet stackers can only be run on flat, hard surfaces such as concrete or asphalt. Do not work in
oily areas to avoid slipping.
4.2 Ensure that the ground can withstand the total weight of the pallet stacker, ie the weight of the pallet
stacker, the weight of the load and the weight of the operator.
5 Driving and guidance during driving
5.1 Do not suddenly brake and turn at high speeds.
5.2 Deceleration should be carried out on the slope to keep the cargo at the lowest position. It should
be straight up and down on the slope. It is forbidden to turn the head and lift the fork on the slope.
5.3 If the road surface is slippery, it should be decelerated to prevent the pallet stacker from idling or
overturning.
5.4 If the line of sight is blocked, you can place the goods behind you and, if necessary, ask others to
2
guide them around to ensure safety.
5.5 Keep a certain safe distance from the stackers, people and objects ahead. When the speed is over,
the horn should be sounded.
5.6 Before the pallet stacker enters the elevator, ensure that the elevator can withstand all weights.
6 Transport goods
6.1 Only when unloading or forked goods can the fork be lifted and kept away from the surrounding
personnel.
6.2 The transported goods shall remain equal in the left and right positions on the forks, which are
unstable or unsafe and are not allowed to be transported.
6.3 Special care should be taken when transporting high and heavy cargo. For the transportation of
goods of high height, the forklift should be equipped with a shelf.
7 Parking precautions
7.1 After the pallet stacker stops, the fork should be placed at the lowest point and the forklift should be
stopped.
7.2 Pallet stackers are not allowed to park on slopes.
7.3 The pallet stacker should be parked at the designated location.
7.4 Pallet stackers are not allowed to be parked at the emergency exit.
7.5 Do not stop the pallet stacker in a place that hinders work.
7.6 The pallet stacker must be powered off after parking.
8 Battery loading and unloading
8.1 Care should be taken when handling the battery and its plugs. Read the instructions carefully. See
the battery section for details.
8.2 Wear protective glasses when replacing or charging the battery.
9 Maintenance and repair
Learning to maintain can prevent mistakes and accidents, please see the chapter on maintenance.
All replacement parts and spare parts shall be approved by the company. It is strictly forbidden to repair
or modify the pallet stacker to safety or function.
3
Chapter 2 Warnings, Nameplates and Symbols
The pallet stacker has the following signs: (Please read the sign on the car carefully for details. See the
illustration)
1 Lifting and lowering control buttons
2 accelerator
3 Horn signal
4 Pallet stacker nameplate
5 Emergency stop button
Operation Handle
Instrument Switch
4
Chapter 3 Introduction of Pallet Stacker
The pallet stacker is driven by electric energy, and the switch on the handle of the handle
controls the walking, and the steering handle controls the steering.
The pallet stacker uses a 24V electronic system with a set of integrated circuit controllers to
adjust its speed steplessly. To ensure a more stable speed and acceleration during driving. The
fork is lifted by an advanced electric hydraulic pump, and the fork is lifted and lowered by the
lifting and lowering buttons.
If the truck is to work in a cold, humid environment, it should be filled with low temperature oil to
suit the environment.
1 Pallet stacker occasions
Pallet stackers are suitable for stacking goods with pallets.
2 Pallet stacker disabled occasion
2.1 Locations that can cause fire or explosion, such as oil areas.
2.2 Used as a tractor for other stackers.
2.3 Used to transport personnel.
2.4 Work on grass or in the sand.
3 Pallet stacking parameters
Relevant parameters of the forklift are marked on the nameplate.
Model MBC
Rated capacity kg 1600/2000
Lift height mm 1600~5000
Travel speed without load
km/h 6
Travel speed with full load
km/h 5
Gradeability with full load % 6
Turning radius mm 1490
Overall width mm 820
Service weight（inc.battery）
kg 1300
Drive wheel material PU
Drive motor (power ) 1.5KW
5
4 Main components
4.1 Handle
During the driving process, the forklift is controlled to walk and turn by handle, and the maximum
steering angle of the handle is 180 degree. The brake function is in the stacker of the uppermost or
lowermost end of the handle, and automatically brakes when the power is turned off.
4.2 Pallet Stacker Nameplate
The nameplate is attached with the model number; rated lifting weight; maximum lifting height;
self-weight; factory number.
4.3 Cover
Removable, with good visibility when use.
4.4 Meter
The power meter displays the power value during normal operation, reflecting whether the battery
power meets the requirements.
4.5 Hydraulic control
The up and down buttons on the body panel control the rise and fall functions.
4.6 Hydraulic device
It consists of pumping station, piping system and lifting cylinder.
4.7 Power socket assembly
When the battery is charging, pull out the socket with the handle and insert it with the plug on the
charger.
4.8 Drive with brake
It is equipped with an electromagnetic energizing brake, a traveling motor, a gear box and a driving
wheel. A steering bearing is arranged between the driving motor and the gear box.
4.9 Speed control device
Normal operation at 24V, the speed is adjusted by electronic control.
4.10 Universal support wheel
One-sided universal wheel support to ensure lateral stability of the stacker body.
4.11 Battery
The battery is fixed in the battery box with a voltage of 24V and a standard capacity of 210Ah.
The stacker assembly
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Table des matières
