Middleby Marshall 75729 Manuel utilisateur

Middleby Cooking Systems

1400 Toastmaster Drive

Elgin, IL 60120-9272

1.847.741.3300

75730 Instructions for Kit #75729 = West Temperature Controller • Rev. H • 09-27-21 Page 1 of 8

PN 75729 = KIT, WEST TEMPERATURE CONTROLLER

PURPOSE

This kit is being installed to replace previous Honeywell, West, and analog temperature controllers. Analog

temperature controllers include P/N 28071-0012, 28071-0018, and 34983.

For use in the following ovens: PS520, PS528, PS629,PS536, PS540, PS555, PS570, PS360EWB, PS624,

PS628, PS200, PS200VL, PS360S, PS360WB, PS314

For PS640VE2, PS740VE2, and PS840VE2, use instructions on page 3.

ITEM P/N DESCRIPTION

1 71280 TEMPERATURE CONTROLLER

2 76579 TERMINAL BLOCK, PLUG TYPE, FEMALE

3 75732 PIGTAIL ASSEMBLY

4 75730 INSTRUCTION SHEET (not shown)

5 N/A MISCELLANEOUS EXTRA TERMINALS

Installation Assistance

HIGHLY RECOMMENDED: Use the QR codes below to view Installation and Programming videos

before beginning!

INSTALLATION PROGRAMMING

https://middmarshall.com/install-westcontroller.php https://middmarshall.com/program-westcontroller.php

TOOLS REQUIRED

Wire labels, screwdrivers, wire cutter/stripper, cable ties, electrical tape. For West controller only: spudger tool.

WARNING: Disconnect the oven power before proceeding to remove old or install new wires.

75730 Instructions for Kit #75729 = West Temperature Controller • Rev. H • 09-27-21 Page 2 of 8

CONTROLLER REPLACEMENT PROCEDURES

Instructions to replace Honeywell controller using pigtail (ALL OVENS EXCEPT PS640VE2, PS740VE2,

PS745, and PS840VE2)

1. Open the control panel of the oven with the old controller.

2. Label all wires going into the Honeywell controller with associated Honeywell

terminal positions.

3. Disconnect the orange or green female terminal block from the pigtail.

4. One by one, route the labeled wires from the

Honeywell control to the terminal block poles based

on the chart to the right. Make sure ALL wires in the

Honeywell terminal are transferred to their respective

terminal block position. Some terminal block positions

may be empty, and some may have multiple wires.

NOTE: JUMPERS: Discard the jumper between

Honeywell positons L1 and 10, if applicable.

OTHER JUMPERS: Any other jumper will be rerouted

to the appropriate poles on the terminal block, jumping

two positions on the terminal block.

Honeywell

Labels

Terminal

Block Pole

10/L1

NOTE: L1/10: All wires connected to L1 and 10 will be routed into the same terminal pole (#1).

5. PS555E ONLY: Remove the wire connected to position 9 on the Honeywell controller. Reroute the wire

connected to position 10 to Terminal Block Pole 2.

6. Reroute ground wires into nearby chassis ground studs.

7. Remove the Honeywell controller by unscrewing the two retaining brackets

and pulling the controller out of the front of the panel.

8. Remove the plastic retaining bracket from the back of the West controller.

Ensure that the rubber gasket remains installed in the inside bevel of the

controller.

9. If pigtail is not assembled to the West controller, assemble the pigtail to the

controller by matching the wire numbers to the position on the West controller.

To facilitate insertion into the control panel, do not connect wires 22 and 24.

10. Insert the pigtail and controller through the square hole in the control panel. If

wires 22 and 24 have been connected, disconnect to allow the controller to fit

through the square hole.

11. Assemble the plastic bracket to the back of the controller, with retaining feet

pointed away from the control panel and tighten as much as possible by hand.

12. Connect wires 22 and 24 to the matching terminals on the West controller.

13. Plug the male and female terminal blocks together.

14. Tidy wires with cable ties. Use electrical tape as needed to prevent shorts.

75730 Instructions for Kit #75729 = West Temperature Controller • Rev. H • 09-27-21 Page 3 of 8

Instructions to replace Honeywell controller on ovens PS640VE2, PS740VE2, PS745, and PS840VE2

1. Remove the pigtail from the back of the West controller, including the jumper. Discard the

pigtail.

2. Open the control panel of the oven with the old controller.

3. Ensure wire numbers match wiring diagram and chart below.

4. Remove all wires from the Honeywell controller.

5. Remove the Honeywell controller by unscrewing the two retaining brackets and pulling

the controller out of the front of the panel.

6. Remove the plastic retaining bracket from the back of the West controller. Ensure that the

rubber gasket remains installed in the inside bevel of the controller.

7. Insert the controller through the hole in the control panel.

8. Assemble the plastic bracket to the back of the controller, with retaining feet pointed away

from the control panel and tighten as much as possible by hand.

9. Connect wires to the controller based on the chart below. Reroute ground wires to nearby

chassis grounds.

Wire Number

Controller Terminal

Thermocouple WHITE

Thermocouple RED

86 OR 25

ANY GROUND WIRE

CHASSIS GROUND

Instructions to replace Honeywell controller without pigtail

If there is an issue using the pigtail or one is not available, the old wires on the Honeywell controller may be

attached directly to the West controller.

1. Open the control panel of the oven with the old controller.

2. Label all wires going into the Honeywell controller with associated Honeywell terminal positions.

3. Remove all wires from the back of the Honeywell controller. Set aside any jumpers.

4. Remove the Honeywell controller by unscrewing the two retaining brackets and pulling the controller out of the

front of the panel.

5. Remove the plastic retaining bracket from the back of the West controller. Ensure that the rubber gasket

remains installed in the inside bevel of the controller.

6. Insert the controller through the hole in the control panel.

7. Assemble the plastic bracket to the back of the controller, with retaining feet pointed away from the control

panel and tighten as much as possible by hand.

8. Attach wires to the West controller based on the chart below. Any jumpers from the Honeywell controller must

be transferred to the West controller in the appropriate position.

Honeywell Terminal

West Terminal

75730 Instructions for Kit #75729 = West Temperature Controller • Rev. H • 09-27-21 Page 4 of 8

Instructions to replace broken West controller

1. Pull front panel off the old West controller. No fastener is used, instead the face is press-fit into the body. Use a

spudger tool to assist with face removal.

2. Replace with front panel from the new West controller.

Instructions to replace old analog controller

1. To replace Analog Controllers, follow the steps under “Instructions to replace Honeywell controller using pigtail”

above. In step 4, connect the following controller labels to the terminal block poles.

P/N 28071-0012 and 28071-0018

P/N 34983

Controller Labels

Terminal Block Poles

Controller Labels

Terminal Block Poles

14/L1

TC+

TC-

COM

75730 Instructions for Kit #75729 = West Temperature Controller • Rev. H • 09-27-21 Page 5 of 8

WEST CONTROLLER PROGRAMMING PROCEDURES

NOTE: The instrument will always return automatically to Operator mode if there is no key activity for 2

minutes.

Initial start-up

1. Turn the blower switch to start the oven without heat.

Star Key Scroll Key

2. If “GoTo ConF” displays, press the Scroll key to enter the Unlock Screen.

3. Press the up key to enter the unlock code (“20”), then press the Scroll key to

proceed.

4. Press the Scroll key 20 times to scroll through the list of parameters.

5. Hold down the Star key for 3 seconds to return to Operator mode.

For all Electric ovens with Modulating Heat (Pigtail Positions 6 and 7

used), except PS520E.

a. Continue to Manually Loading PID Values.

For all Gas ovens with Modulating Heat (Pigtail Positions 6 and 7 used)

a. No further setup is required. Continue to Operating Instructions.

For all ovens with On/Off or Solenoid Heat (Pigtail Positions 10 and 11

used):

(Oven Models include PS570S, PS360, PS360WB, PS200, etc.)

a. Hold down the Scroll key and press the up key to enter Select mode.

b. Press the up key until “SEtP” appears in the upper display.

c. Press the Scroll key to enter the Unlock Screen.

d. Press the up key to enter the unlock code (“10”), then press the Scroll key

to proceed.

e. Press the Scroll key until parameter Pb_P is displayed.

f. Use the down arrow key to set Pb_P to “0.0”.

g. Hold the Star key for 3 seconds to return to Operator mode. Continue to

Operating Instructions.

For PS520E ovens only:

a. Hold down the Scroll key and press the up

key to enter Select mode.

b. Press the up key until “ConF” appears in

the upper display.

c. Press the scroll key to enter the Unlock

Screen.

d. Press the up key to enter the unlock code

(“20”) then press the Scroll key to proceed.

e. Press the Scroll key until parameter “tYP 2”

is displayed.

f. Use the up key to change the value of

“tYP 2” to “0_10” (other ovens use 4_20).

g. Press the Star key to confirm.

h. Hold the Star key for 3 seconds to return to

Operator mode. Continue to Manually

Loading PID Values.

Mode

Upper

Display

Lower

Display

Description

Default

Unlock

Codes

Operator

OPtr

SLCt

Normal operation

None

Set Up

SEtP

SLCt

Tailor settings to

the application

Configuration

ConF

SLCt

Configure the

instrument for use

Product Info

inFo

SLCt

Check

manufacturing

information

None

Auto-Tuning

Atun

SLCt

Invoke Pre-Tune

or Self-Tune

Note: In Configuration Mode, modified parameters

must be confirmed by pressing the “star”key after

making a change. The parameter will blink until the

change is confirmed.

75730 Instructions for Kit #75729 = West Temperature Controller • Rev. H • 09-27-21 Page 6 of 8

Manually Loading PID Values

For electric ovens, PID values need to be manually loaded. The control comes pre-loaded with gas oven PID values.

1. Hold the Scroll key and press the up key to enter the Select (SLCt) mode.

2. Use the up key until “SEtP” appears in the upper display.

3. Press the up key to enter the unlock code (“10”), then press the Scroll key to proceed.

4. Press the Scroll key until parameter “Pb_P” is displayed. Use the up key until the number from the table below

is shown. Press the Scroll key to select.

5. Press the Scroll key to move to parameter “ArSt”, then use the up key until the number from the table below is

shown. Press the Scroll key to select.

6. Press the Scroll key to move to parameter “rAtE”, then use the up key until the number from the table below is

shown. Press the Scroll key to select.

7. Hold the Star key for 3 seconds to return to the operator screen. Continue to Operating Instructions.

Oven Type

PS540G

1.4

0.20

0.03

PS540E

1.7

0.53

0.13

Other Gas Ovens (default)

1.0

0.20

0.04

Other Electric Ovens

1.6

0.52

0.13

Solenoid Ovens (Pigtail positions

10 and 11 used)

0.0

N/A

Terminal Cross Reference Chart

Honeywell

Terminals

Terminal

Block Pole

West

Terminals

Connection

Purpose

POWER

Output from Cool Down Relay (NO)

NEUTRAL

Input to High Limit Relay (COMMON)

Output from High Limit Relay (NO)

PID or Variable Pulse Output

TC (+) WHITE

TC(-) RED

Input to Temp Control Relay (COMMON)

Output to High Flame Solenoid or Heater Contactors (NO)

Input to Cool Down Relay (COMMON)

75730 Instructions for Kit #75729 = West Temperature Controller • Rev. H • 09-27-21 Page 7 of 8

Proper Installation Checklist

1. Set the set point at the correct operating temperature.

2. Turn on the heat switch. Ensure the oven comes up to temperature and stays at temperature.

NOTE: HEAT LIGHT: For modulating ovens, the heat light will stay on at any effort above 0%, and will only turn off

if the set point temperature is lowered below the current temperature. For solenoid ovens, the heat light will turn on

when the solenoid is open and off when the solenoid is closed.

3. Turn off the blower switch. Ensure that the oven blowers remain running until the oven has dropped below 200°F,

after which the oven will turn off.

4. After the oven has turned off, turn the blower switch back on again. Ensure that the oven operates normally.

Troubleshooting

Error Code or Situation

Description

Troubleshooting Steps

Upper Display: or

Temperature input is out of range.

Double check that the thermocouple

wires are in the correct positions in

the pigtail as well as on the

temperature controller (WHITE in

terminal 2 and RED in terminal 3).

Upper Display:

The controller does not detect

Thermocouples.

Double check that the thermocouple

wires are in the correct positions in

the pigtail as well as the temperature

controller. Ensure the terminal

blocks are properly plugged

together.

Upper Display:

There is an internal fault in the

controller.

Turn off the power for at least 10

seconds, then turn it back on. If error

does not clear, replace the defective

controller.

Solenoid Ovens: Solenoid is not

opening.

The Solenoid is not receiving power.

Check that parameter Pb_P is set to

0. Check that pigtail position 10 is

connected to Line voltage and

position 11 is connected to the

solenoid.

All ovens: A relay is not working

(cooldown relay, heat relay, high limit

relay)

The relay is not receiving power.

Check that any jumpers (except L1-

10) were transferred to the terminal

block.

NOTE: If GoTo ConF displays after power is cycled:

a. Turn the blower switch to start the oven without heat.

b. When “GoTo ConF” displays, press the Scroll key to enter the Unlock

Screen.

c. Press the up key to enter the unlock code (“20”), then press the Scroll key

to proceed.

d. Press the scroll key 20 times to scroll through the entire list of parameters.

e. Hold the Star key for 3 seconds to return to the Operator screen.

f. “GoTo ConF” should not return.

75730 Instructions for Kit #75729 = West Temperature Controller • Rev. H • 09-27-21 Page 8 of 8

OPERATING INSTRUCTIONS

NOTE: After 1 minute of no key activity, the controller will go to “Set Point Only” with the lower display blank.

OPERATION ADJUSTMENTS

Adjusting the Set Point

The set point appears in the upper

display and can only be adjusted when

the lower display is blank. Press the

Scroll key until you reach this “Set

Point Only” display. Use the Up and

Down keys to adjust the temperature.

Holding in the pressed key will adjust

at a faster rate.

Adjusting for °F/°C

Press the Up and Down keys together for 3 seconds.

The units will switch between Fahrenheit and Celsius.

PROGRAMMING ADJUSTMENTS

Locking and Unlocking Set Point

The Set Point can be locked so that it isn’t changed

during operation. Press the Star key for 3 seconds, then

use the Scroll key to choose Set Point Lock. Use the Up

and Down keys to turn the Set Point Lock on and off.

Press the Star key for 3 seconds to exit.

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