MGS HBM R3 Manuel utilisateur
24.11.2014 / V 01.0- E
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Reference : Hand-guided Milling Machine
Short Term : HBM R3
Documentation : starting with A0 -003-0001
Operating Manual
Hand-guided Milling Machine
HBM R3
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Imprint
Company: MGS –Milling & Grinding –Systems GmbH
Adresse: Schwalbenweg 2
66620 Nonnweiler-Braunshausen
Phone: + 9-(0)6873 / 6690021
Fax.: + 9-(0)6873 / 6690020
Mail: info@mgs-maschinen.de
Mobile: + 9 -(0)160-77 2 3
Internet: www.mgs-maschinen.de
Managing Director: Guido Schnur
Entry in Commercial Register: HRB 101 269 Amtsgericht Saarbrücken
VAT Identification Number: DE 291 965 79
Relevant chamber: Arbeitskammer des Saarlandes
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Inhaltsverzeichnis
Subjet Page
Front page 1
Imprint 2
able of contents 3
Machine identification number 4
General safety information 5
Specific safety instructions 6
General Information 7
Components and intended use 8
echnical data 9
Operating 10
Vibration measurement 13
On- ime 14
Setting and adjustment of bevel size 15
Standard milling machine 16
Indexable cutting inserts for bevels 19
Indexable cutting inserts for radius 20
Setting and adjustment of radius 21
Operating of the machine 25
Schedule of maintenance 27
Service 28
Parts list - gear 32
Parts list - motor 34
Warranty conditions 37
EC Declaration of conformity 38
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Machine Identification
Number
Dear customer,
You have decided in favor of a high-quality hand guided bevel milling machine
of type HBM R3, which will enable you to easily and rapidly do your beveling
work of a real high quality. o ensure that the machine is used safely and pro-
fessionally we recommend you and your colleagues to thoroughly read these
operating instructions and to make the user acquainted with the machine.
A careful handling of the machine will prevent accidents, reduce costs and im-
prove the quality of your work piece.
Before being packed and delivered to you, the machine has been closely tested
and checked. In order to be able to help you as fast and efficient as possible
we would ask you to kindly indicate the MGS machine identification number
in any case.
his number is to be found in the supplied operating manual and engraved on
the gearbox flange of the machine.
Machine identification No. : _______________________________
(registered)
Gearbox flange
(engraved)
We thank you for using our machines and wish you always the best results
when working with our machines.
Your MGS – eam
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General safety Information
5. General Safety Information
Before using the machine, the operating manual and the safety information have to be
read in full and all instructions contained therein have to be followed. Safety instruc-
tions such as DIN, VDE, CEE, AFNOR and further instructions valid in the country of use
have to be strictly observed.
hese instructions cover the operating and handling of the machine including tools and
accessories as well as machine maintenance.
Disregarding these established safety recommendations may cause serious hazards. It
must be garanteed that the machine operator has clearly understood the following
recommendations and that he has access to them at any time.
he steps given below must be taken by the operator in any case to avoid improper
handling of the machine or to prevent accidents.
Installation
• he machine must only be connected to the voltage indicated on the machine's
label.
Danger to life from electrocution
• Before starting maintenance work disconnect the machine from the power
plug. he machine has to be unplugged and volt-free.
• Before each use check plug, cable and machine for signs of damage.
• he machine must be kept dry and not used in damp locations or humid envi-
ronments.
• If used outdoor, the machine must be protected by a residual-current circuit
breaker with a maximum tripping current of 30.
• Insert plug only when machine is switched off. Disconnect machine from power
plug after use.
Mandatory working clothes
• Always wear safety goggles, ear protection, protective gloves and safety shoes
when working with the machine.
• Wear tight-fitting clothes.
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Safety Information
6. Specific Safety Instructions:
Improper use can cause serious injury
• Don't reach with your hand into working area.
• Always hold the machine with two hands.
• Make sure you always have a safe position when working with the machine.
• Never touch the milling head when the machine is running.
• Do not use the machine for overhead work.
• he machine should only be used for up-cut milling.
Risk of injury from metal chips
• Hot chips are ejected from the machine at high speed.
• Use impact protection.
Risk of injury from ejected indexable inserts
• Use only original MGS inserts and clamping screws.
• ighten the clamp screws with 3 – 4 Nm torque.
Health risk in case of inhaling cutting oil
• Sufficient venting is essential for working with cutting oil.
• Do not inhale arising vapors.
Improper use can damage equipment and property
• Risk of machine being damaged or destroyed.
• Do not lift or carry the machine by its power cable.
• Make sure the cable is directed behind and away from the machine.
Do not pull the cable over sharp edges.
• Servicing and testing must be done by qualified personnel only.
• Always use original MGS spare parts and accessories.
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Grundsätzliches
7. General Handling
a. Security
b. Working Direction
Using our hand guided milling machines, always work
against the direction of rotation of the milling head
('up-cut milling').
his means to observe the working direction from
left to right in case of plate working starting in front
at the top
and clockwise in case of working on bore holes or
channels.
c. Bore Diameter or Inner Radius
In order to avoid a hooking of the cutting plates on
starting the beveling of bore holes, the bore hole
should always be at least 1.5 fold of the guide
bearing.
In case of guide bearing of 45° milling machine the
bore diameter is thus 24,8 mm x 1.5 = 37,2 mm.
Considering sufficient inner radius for beveling of
inner radius is also very important for safe working!
For all maintenance work the
machine must be disconnected from the
power supply system!
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Functional parts
Intended use
8. Description of machine
1 rear handle
2 motor
3 front handle
4 vernier scale
5 guide
6 speed control
7 on switch with lock-out feature
8 Milling head with cutting inserts
9 Guide bearing
10 set ring for height
adjustment
11 height clamping
12 height scale
13 locking button
Intended use:
he hand guided edge milling machine HBM R3 is an electrically powered
machine for the working of work pieces made of:
Steel, cast steel, fine-grained steel, stainless steel,
aluminium, aluminium alloys, brass and plastics
he machine is designed for industrial use in industry and small trade.
- for creating visible edges in plant, tool and mechanical engineering
- for edge rounding to prepare materials for optimal painting or
• coating or as bump protection.
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echnical Data
9. Technical Data:
Edge Milling Machine
HBM R3
supply voltage 110 / 230 V
frequency 50/60 Hz
input power 1200 W
idle speed 2000-6500 rpm
approximate weight 3.5 kg
bevel width (material dependent)
aluminium 1-4 mm
steel 1-4 mm
stainless steel 1-3 mm
minimum thickness of work piece 3 mm
smallest contour radius
at 45° 18,5 mm
smallest bore diameter
at 45° 37,2 mm
edge radius 3 mm
Subject to technical modifications and/or amendments by the manufacturer!
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Machine Operation
10. Changing the cutting tool
Overheated tools and milling head
Attention: burn hazard!
Always wear protective gloves when changing
the cutting tool.
Remove the clamping screw on the side of the
housing with the clamping, using the hexagon
wrench SW 3.
Remove the holder, complete with the
guiding plate, downwards.
o block the drive shaft, use the special wrench
SW 17, the hook wrench 45-50
is used for loosening the milling head.
For all maintenance work the
machine must be disconnected from the
power supply system!
Table des matières
Autres manuels MGS Outils électriques
