Metalworks PM30V2 Manuel utilisateur

v1.0 22052012

MANUAL

Motorized presses

Please read and keep for future reference

PM30V2(757161603)

PM60V1(757161605), PM60B1(757161606), PM60B2(757161608), PM60BD2(757161609)

PM100V1(757161611), PM100B1(757161612), PM100B2(757161614),

PM100B2D(757161615), PM100B2XL(757161616), PM100B2XLD(757161617)

PM160V1(757161618), PM160B1(757161619), PM160B2(757161621),

PM160B2D(757161622), PM160B2XL(757161623), PM160B2XLD(757161624)

PM200B2(757161625)

v1.0 22052012 2

Contents

1 Description ..............................................................................................3

1.1 General information .............................................................................................. 3

1.2 Technical data...................................................................................................... 3

1.3 Dimensions .......................................................................................................... 5

2 General safety advice..............................................................................6

2.1 User’s responsibility............................................................................................... 6

2.2 Basic safety advice ............................................................................................... 6

2.3 Special risks......................................................................................................... 7

2.4 The press must not be used when :.......................................................................... 8

3 Installation ..............................................................................................8

3.1 Transporting the press ........................................................................................... 8

3.2 Environmental conditions for the installation.............................................................. 8

4 Before ﬁrst use ........................................................................................9

4.1 Mounting the oil tank............................................................................................. 9

4.2 Filling the oil tank ................................................................................................. 9

4.3 Electrical connection ........................................................................................... 10

4.4 Direction valve control......................................................................................... 10

4.5 Checks before ﬁrst installation ............................................................................... 10

5 Using the press...................................................................................... 11

5.1 First use ..............................................................................................................11

5.2 Regular use.........................................................................................................11

5.3 Adjustment of the working table............................................................................ 12

5.4 Emergency stop button ........................................................................................ 12

5.5 Hand pump ....................................................................................................... 13

5.6 Moving cylinder ................................................................................................. 13

5.7 Pressure regulation valve...................................................................................... 13

5.8 Two speed pump................................................................................................ 14

5.9 Protective screen controlled by a limit switch ........................................................... 14

5.10 Working time.................................................................................................... 14

6 Maintenance.......................................................................................... 14

6.1 Daily maintenance .............................................................................................. 14

6.2 Six monthly maintenance ..................................................................................... 14

7 Circuit diagrams .................................................................................... 15

7.1 Hydraulic diagram .............................................................................................. 15

7.2 Electrical circuit................................................................................................... 17

8 EC Declaration of conformity.................................................................. 19

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1 Description

1.1 General information

The Hydraulic Workshop Press is designed for:

• Beams, proﬁles, pivots, shaft bending and straightening,

• Bearings, bushings, the assembly and disassembly of pivots,

• Stamping, punching, forming.

This machine can be used in car repair shops, workshops etc. and is also suitable for home use. To enable

more options, the machine can be ﬁtted with special equipment, like “V blocks” and an inner table. Proper use

of the machine is strongly recommended at all times to reduce the risk of damage.

1.2 Technical data

1.2.1 Single speed press

General specification 60 T 100 T 160 T

Pressing force [kN] 588 981 1570

Pressure max. [bar] 235 266 283

Stroke [mm] 400 400 400

Weight [kg] 685 955 1575

Electric motor 60 T 100 T 160 T

Power [kW] 3 4 6

Voltage [V] 400 / 3~ 400 / 3~ 400 / 3~

Frequency [Hz] 50 / 60 50 / 60 50 / 60

Rated speed [RPM] 3000 3000 3000

Insulation Protection [IP] 54 55 55

Insulation Class I I I

Oil type HL 46 HL 46 HL 46

Hydraulic system 60 T 100 T 160 T

Delivery flow [Lt/min] 9,6 11,4 17,7

Oil tank capacity [dm

] 20 20 20

System capacity [dm

] 8 12 17

Operating conditions 60 T 100 T 160 T

Pressing speed [mm/s] 6 4,8 5,1

Return speed [mm/s] 8,25 6,4 6,95

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1.2.2 Double speed press

The given parameters of stamp travel speed are maximum values and can be 25% lower.

The given parameters of stamp travel speed regard the press operation at oil temperature above 30°C.

General specification 30 T 60 T 80 T 100 T 100 T-1200 100 T-1500 160 T 200 T

Pressing force [kN] 294 588 785 981 981 981 1570 1960

Pressure max. [bar] 166 235 250 266 266 266 283 277,5

Stroke [mm] 400 400 400 400 400 400 400 400

Weight [kg] 395 685 720 955 1100 1330 1575 2150

Electric motor 30 T 60 T 80 T 100 T 100 T 100 T W 160 T 200 T

Power [kW] 1,5 1,5 2,2 2,2 2,2 2,2 3 3

Voltage [V]

400 /

3~ 400 / 3~ 400 / 3~ 400 /

400 /

Voltage

[V]

230 /

3~ 230 / 3~ 230 / 3~ 230 /

230 /

Frequency [Hz] 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60

Rated speed [RPM] 3000 3000 3000 3000 3000 3000 3000 3000

Insulation Protection [IP] 54 54 54 54 54 54 54 54

Insulation Class I I I I I I I I

Hydraulic system 30 T 60 T 80 T 100 T 100 T 100 T W 160 T 200 T

Delivery flow (working /

approaching)

[Lt /

min]

3,3 /

13,5

3,3 /

13,5

6,1 /

18,4

5,8 /

19,6 5,8 / 19,6 5,8 / 19,6 7,3 /

28,4

7,3 /

28,4

Oil tank capacity [dm

] 30 30 30 30 30 30 30 30

System capacity [dm

] 6,5 8 10 12 12 12 17 23

Oil type HL 46 HL 46 HL 46 HL 46 HL 46 HL 46 HL 46 HL 46

Operating conditions 30 T 60 T 80 T 100 T 100 T 100 T W 160 T 200 T

Working speed [mm/s] 2,6 2,2 3,2 2,7 2,7 2,7 2,3 1,8

Approaching speed [mm/s] 9,9 9,2 9,7 9,2 9,2 9,2 8,9 7,2

Return speed [mm/s] 12,1 12,7 13 12,3 12,3 12,3 12 9,2

v1.0 22052012 5

1.3 Dimensions

Fig. Afmetingen

Afmetingen 30 T 60 T 80 T 100 T 100 T - 1200 100 T - 1500 160 T 200 T

A [mm] 2050 2040 2080 2110 2110 2110 2212 2500

B [mm] 1030 1150 1150 1320 1600 1900 1600 1800

C [mm] 750 900 900 900 900 900 1100 1300

D [mm] 700 750 750 920 1200 1500 1100 1200

E [mm] 250 250 250 300 300 300 350 400

F [mm] 1385 1490 1490 1660 1935 2240 1905 2100

G [mm] 150 150 150 150 150 150 150 150

H [mm] 185 191 275 174 174 174 203 194

I [mm] 900 750 600 750 750 750 750 944

J [mm] 280 300 300 360 360 360 410 460

K [mm] 175 210 230 254 254 254 324 356

Dimensions

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2 General safety advice

2.1 User’s responsibility

Safe use of the hydraulic press can be achieved in daily work when all the necessary precautions are taken. It

is the responsibility of the user to ensure that:

• The machine is used as directed;

• The machine is used in perfect working condition and the safety installations are checked regularly;

• None of the safety and warning instructions are removed from the machine and these remain legible;

• All regular maintenance operations are conducted as prescribed;

• Only original spare parts are used;

• The direction valve seal is not removed.

2.2 Basic safety advice

Before starting work, inspect the machine carefully. Replace all worn or defective parts immediately. Keep all

parts in good condition and secured in place. Tighten nuts, bolts and screws to keep the equipment in safe

working condition.

When the machine is in operation, do not put your hands into the working area while the

piston rod is moving downwards or upwards. If an operator accidentally puts his hand or

any other part of the body into this danger zone, it could get smashed by the piston rod.

The operator and third parties should ensure that they never reach into dangerous parts of the machine with

their hands (or any other part of the body).

Never turn off the machine when pressing force is being applied to the workpiece; always release the force

from the object, move the piston, and then safely turn off the machine.

Do not use the machine in explosion hazard zones.

The machine cannot be used outdoors during any type of precipitation.

The operator should be equipped with personal safety gear such as: Safety goggles, body-ﬁtting clothing.

Disconnect the machine from the power supply when not in use, before servicing and changing the oil.

v1.0 22052012 7

Maximum pressing force can be exerted for a short time only. We recommend that you avoid using maximum

force when the piston is extended further than ¾ of its length.

Remember that the manometer is ﬁlled with glycerine and the correct force level reading takes a few seconds.

The machine cannot be used in horizontal position.

2.3 Special risks

Before starting the machine, the following checks must be performed:

• Check the machine for visible damage. Defects need to be repaired immediately. The machine may be

operated only when everything is in good working order.

• Check electrical connections regularly.

• Secure any loose connectors. Damaged electrical cables must be replaced immediately by an electrician.

• Never clean electrical equipment with water or similar liquid.

• Bare electrical cables must not be used.

• Remember: children like to imitate their parents. Do not allow children to operate the machine.

• Modiﬁcations to the machine: For safety reasons, users are not allowed to modify the machine.

• The screen does not protect the operator against impact of the worked element in the case of its cracking

or sliding out from under the piston, however it provides protection from accidental access of the operator

or unauthorized.

Never perform welding operations on the press table.

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2.4 The press must not be used when :

1. The operator has not read the Operator’s Manual.

2. The work to be done is not in agreement with the recommendations in this

3. Manual.

4. The press is not complete or has been repaired with non-original parts.

5. 4. The speciﬁcations of the power supply do not conform to those stated on the motor plate.

6. The operator did not check press state, especially the state of hydraulic conduits, the supply cord, the

control panel and the emergency stop switch.

7. The direction valve seal has been removed or is damaged.

8. The power supply socket is not equipped with a protection circuit.

9. Bystanders are present in the immediate vicinity of the machine.

3 Installation

3.1 Transporting the press

This machine can be transported using a pallet truck. The use of a forklift truck is also permitted for transport,

as long as special care is taken. During transport, the working table must be placed in its lowest position, with

the oil tank mounted on the inside of the machine frame on the supporting brackets.

3.2 Environmental conditions for the installation

• Use the press only in clean, dry and dust-free rooms.

• Surrounding temperature: +5 to +50 °C.

• Humidity: max. 90%: not condensing.

• The press should be ﬁxed to the ﬂoor with bolts.

• Ensure that the machine is placed safely.

• Ensure that electrical cables and hydraulic hoses are kept away from the working area.

v1.0 22052012 9

4 Before ﬁrst use

4.1 Mounting the oil tank

After placing the press in a suitable position, unscrew M10 bolts (a) and dismount the oil tank. Next, unscrew

the M10 bolts (b) from the two supporting brackets and move these brackets from the inner side to the outer

side of the machine frame. Reﬁt the bolts and tighten them. Remove rubber stopper (60 T and 30 T only).

Remember to locate the brackets parallel to each other and perpendicular to the machine frame. Finally, mount

the oil tank on the brackets and tighten the four bolts (a).

Secure hydraulic hoses using two hose clamps on the upper lateral frame side.

4.2 Filling the oil tank

Remove the ﬁller plug on the hydraulic tank cover. Pour in an appropriate volume of HL 46

or similar hydraulic oil that is unused and clean. It is important that the oil level reading

lies between the MIN and MAX marks. The ﬁlling operation must be performed when the

piston is in raised position. This corresponds to a proper position of the suction hose when

the piston is in its lowest position. Once the tank has been ﬁlled, replace the ﬁller plug. A

drain plug is located at the bottom of the oil tank.

Take care to prevent dirt and water getting inside the oil tank.

v1.0 22052012 10

4.3 Electrical connection

The machine must be connected to an earthed socket!

Electrical connections may be performed only by an electrician. The turning direction of the electric

motor is clockwise (looking from above). A different direction will damage the machine in a short time.

The turning direction can be set from the control panel or on the electric motor. The cable from the

panel is connected to the 400/3~ supply via a plug and socket.

The electric circuit must be protected by a fuse not greater than 16 A!

The electric connection socket must be equipped with a safety contact.

4.4 Direction valve control

When the lever is in the middle position, the hydraulic oil passes directly through the splitter and the piston

stands still. When the lever is pushed down, the piston moves downwards; pulling the lever up moves the

piston upwards (see label).

4.5 Checks before ﬁrst installation

• Check electrical components for damage.

• Inspect all ﬁxed parts.

• Check the tightness of the hydraulic ﬁttings.

Warning! Tightening and any other maintenance can be performed only

when there is no pressure in the hydraulic circuit.

• Inspect all hydraulic connections.

• Test that the press is standing ﬁrmly.

• Test that the motor turns clockwise.

• Check the oil level.

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