Master Forge GR2045401-MF-00 Manuel utilisateur

GR2045401-MF-00 / GR2045402-MF-00

20121205

BURNER EVENT GRILL

MODEL# GR2045401-MF-00 / GR2045402-MF-00

DANGER

For Outdoor Use Only

1. Do not store or use gasoline or other

flammable liquids or vapors in the

vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this

or any other appliance.

WARNING

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from

the appliance and immediately call your

gas supplier or your fire department.

DANGER

Failure to follow these instructions

could result in fire or explosion which

could cause property damage, personal

injury or death.

Please read Safety and Precaution

statements, Grill Maintenance, Leak

Testing Regulator/Cylinder connection

and Lighting Instructions before using

grill for first time,

This instruction manual contains

important information necessary for

the proper assembly and safe use of

the appliance.

Read and follow all warnings and

instructions before assembling/using

the appliance.

Follow all warnings and instructions

when using the appliance.

Keep this manual for further reference.

IMPORTANT

ITEM #0340113

Questions, problems, missing parts? Before returning to your retailer,

call our customer service department at 1-800-963-0211, 8 a.m. - 6 p.m.,

E T, Monday - Thursday; 8 a.m. - 5 p.m., E T, Friday

Français p.

Español p. 54 - 79

GR2045401-MF-00 / GR2045402-MF-00

20121205

TABLE OF CONTENTS

Package Contents ………………………………………………………………….…......

Hardware List ……………………………….………………………………………….....

Safety Information …………………………….………………………………….............

Preparation ………………………………………………….…………………................

Assembly Instructions ………………………………………………………………….…

Installation Instructions……………………………………………………………….… 12

Operating Instructions ………………………………………………………….…………

Care and Maintenance ………………………………………………….........................

Troubleshooting ……………………………………………………………………………

Warranty …………………………………………………...............................................

Replacement Parts List …………………………………………………….....................

DANGER :

Indicates an imminently hazardous situation

which, if not avoided, will result in death or

serious injury.

WARNING :

Be alert to the possibility of serious bodily

injury if the instructions are not followed. Be

sure to read and carefully follow all of the

messages.

CAUTION :

Indicates a potentially hazardous situation,

which, if not avoided, may result in minor or

moderate injury.

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced

when using this product contain

chemicals known to the State of

California to cause cancer, birth

defects, and other reproductive

harm.

2. This product contains chemicals,

including lead and lead

compounds, know to the State of

California to cause cancer, birth

defects or other reproductive

harm.

Wash your hands after handling this

product.

WARNING

GR2045401-MF-00 / GR2045402-MF-00

20121205

PACKAGE CONTENTS

Parts

Description Quantity

Parts

Description Quantity

A Grill Body 1 G Cooking Grid 3

B Cart 1 H Warming Rack 1

C Handle 2 J Gas Tank Holder 1

D Stationary Caster 2 K Grease Cup 1

E Universal Caster 2 L Towel Rack 2

F Heat Diffuser 6

GR2045401-MF-00 / GR2045402-MF-00

20121205

HARDWARE LIST

Hardware Description Quantity

Picture (Shown to size)

Bolt M6 x 12

Step Bolt M6 8

Bolt M5 x 8

Nut M6 8

SAFETY INFORMATION

WARNING:

1. This outdoor cooking gas appliance shall be used only outdoors and shall not be

used in a building, garage or any other enclosed area.

2. This outdoor cooking gas appliance is not intended to be installed in or on boats or

recreational vehicles.

3. Use your grill OUTDOORS in a well

ventilated space away from dwellings or

other buildings to prevent dangers

associated with gas accumulation and toxic

vapors. The grill should be situated at least

10 feet (3.1 m) from buildings. Not adhering

to these clearances will prevent proper

ventilation and may increase the risk of a fire

and/or property damage, which could also

result in personal injury.

4. Maintain a minimum clearance of 10 feet (3.1 m) between all sides of grill, deck

railings, walls or other combustible material. DO NOT use grill under overhead

unprotected combustible construction.

5. DO NOT obstruct the flow of combustion/ventilation air.

6. DO NOT leave the grill unattended while in use.

7. DO NOT use while under the influence of drugs or alcohol.

8. Keep the fuel supply hose away from heated surfaces

9. DO NOT put grill in storage or move it after use. Allow grill to cool to touch before

moving/storing. Failure to do so could result in fire resulting in property damage,

GR2045401-MF-00 / GR2045402-MF-00

20121205

personal injury or death.

10. The appliance is for household use only. DO NOT use this grill for other than its

intended purpose.

11. Never use natural gas in a unit designed for liquid propane gas.

12. Never use charcoal or wood briquettes in a gas grill. Flavoring chips must be

contained in a metal smoking box to contain ash and prevent fires.

13. Leak test must be conducted prior to each use.

14. Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your

local authority to determine proper size and type.

15. Grill is hot when in use. To avoid burns:

DO NOT attempt to move the grill.

Lock the wheels so the unit does not accidentally move.

Wear protective gloves or oven mitts.

DO NOT touch any hot grill surfaces.

16. DO NOT wear loose clothing or allow hair to come in contact with grill.

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts

with package contents list and diagram above. If any part is missing or damaged, do not

attempt to assemble product. Contact customer service for replacement parts.

Estimate Assembly Time: Less than 30 minutes.

Tools Required: Pliers (not included), Phillips Screwdriver (not included). Adjustable

Wrench (not included).

LP tank valve must have:

Type 1 outlet compatible with regulator or appliance.

Safety relief valve.

UL listed Overfill Protection Device (OPD). This OPD safety

feature is identified by a unique triangular hand wheel. Use only

tanks equipped with this type of valve.

LP tank must be arranged for vapor withdrawal.

The LP cylinder must be constructed and marked in

accordance with the Specifications for LP-Gas Cylinders of

the U.S. Department of Transportation (D.O.T.) or the

National Standard of Canada CAN/CSA – B339, Cylinder,

Spheres and Tubes for Transportation of Dangerous Goods;

and Commission of Dangerous Goods; and Commission, as

applicable.

The LP cylinder must include a collar to protect the cylinder

valve.

The LP cylinder must be stored outdoors out of the reach of children and SHALL NOT

be stored in a building, garage, shed, breezeway, or any other enclosed space.

Cylinders can be stored indoors ONLY if cylinders are disconnected and removed

from the appliance.

The cylinder should ALWAYS be put in an upright position.

GR2045401-MF-00 / GR2045402-MF-00

20121205

WARNING

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install

the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve.

Other types of caps or plugs may result in leakage of propane.

DANGER

DO NOT connect this grill to an existing #510 POL cylinder valve with left hand

threads. The Type 1 valve can be identified with the large external threads on the

valve outlet.

DO NOT connect to a propane cylinder exceeding this capacity.

DO NOT connect to a cylinder that uses any other type of valve c

onnection device.

Never store a spare LP gas cylinder under or near your grill. This could cause

pressure to be expelled through the vapor relief valve resulting in fire, explosion, or

severe personal injury including death.

Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from

obstructions and debris.

DO NOT insert any foreign objects into the valve outlet, damage to the back-check

could result. A damaged back-check can cause a leak, possibly resulting in

explosions, fire, severe bodily harm, or death.

WARNING

FOR FILLING THE LP GAS CYLINDER

Allow only qualified LP gas dealers to properly fill or repair your LP cylinder.

DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can

create a dangerous condition. Over-filled tanks can build-up pressure and cause the

relief valve to expel propane gas vapors. The vapor is combustible and if it comes in

contact with a spark source or flame, an explosion causing severe burns, bodily

harm, or death could occur.

Always use a safety cap when grill is not connected to cylinder.

If you exchange a cylinder with a qualified exchange program, be sure the cylinder

has a Type 1 valve and an over-filling prevention device (OPD).

INSTALLING GAS CYLINDER

1. Check that cylinder valve is closed by turning knob

clockwise.

2. Place cylinder into tank holder in bottom cabinet.

3. Orient cylinder such that valve opening faces front

burners and so that hose is not kinked/damaged.

4. Attach or detach regulator to LP cylinder only when

cylinder is rested atop the tank holder.

GR2045401-MF-00 / GR2045402-MF-00

20121205

CONNECTION PROCEDURES

1. Make sure the tank valve is closed (turn valve clockwise till

tight).

2. Check tank valve to ensure it has proper external male threads.

3. Make sure all burner valves are OFF.

4. Inspect valve connections, port, and regulator assembly. Look

for any damage or debris. Remove any debris. Inspect hose for

damage. Never attempt to use damaged or obstructed equipment. See local LP gas

dealer for repair.

5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut

clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may

damage the quick coupling nut and result in a hazardous condition.

6. Open the tank valve fully (counterclockwise). Use a soapy water solution to check all

connections for leaks before attempting to light the grill (see below). If a leak is found,

turn the tank valve off and do not use the grill until a local LP gas dealer can make

repairs.

To disconnect LP gas cylinder:

WARNING

If the grill is not in use, the gas must be turned off at the supply cylinder(s). Storage

of the grill is permissible only if the cylinder is disconnected and removed from the

grill.

Cylinders must be stored outdoors out of the reach of children and must not be

stored in a building, garage or any other enclosed area.

1. Turn the burner valves off.

2. Turn the tank valve off fully (turn clockwise to stop).

3. Detach the regulator assembly from the tank valve by turning the quick coupling nut

counterclockwise.

CAUTION

When installing LP cylinders the pressure regulator and hose assembly supplied

with this grill must be used. Replacement pressure regulators and hose assemblies

must be those specified by the grill manufacturer.

Place dust cap on cylinder valve outlet whenever cylinder is not in use. Only install

the type of dust cap on the cylinder valve outlet that is provided with the cylinder

valve. Other types of caps or plugs may result in leakage of propane.

LEAK TEST

Although all gas connections on the grill are leak tested at the factory prior to shipment, a

complete gas tightness check must be performed at the installation site due to possible

mishandling in shipment, or excessive pressure unknowingly being applied to the unit.

Periodically check the whole system for leaks following the procedures listed below. If the

smell of gas is detected at anytime you should immediately check the entire system for

leaks.

GR2045401-MF-00 / GR2045402-MF-00

20121205

BEFORE TESTING

Make sure that all packing material is removed from the grill including the burner

tie-down straps.

Make a soap solution of one part liquid detergent and one part water. You will need a

spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test,

make sure the LP cylinder is full.

WARNING

DO NOT SMOKE WHILE CONDUCTING LEAK TEST

NEVER PERFORM LEAK TEST WITH AN OPEN FLAME

If it is evident there is excessive abrasion or wear, or the hose is cut, it must be

replaced prior to the appliance being operational. The replacement hose shall be

specified the by manufacturer.

TO TEST

1. Make sure the control valves are in the “OFF” position,

and turn on the gas supply.

2. Check all connections from the gas cylinder, LP gas

regulator and supply valve up to and including all the

connections to the pipe that go to the burners (the

diagram shows the point where the soap water

mixture is being applied). Soap bubbles will appear

where a leak is present.

3. If a leak is present, immediately turn off the gas

supply and tighten the leaky fittings.

4. Turn the gas back on and recheck.

5. If it is evident there is excessive abrasion or wear, or

the hose is cut, it must be replaced prior to the

outdoor cooking gas appliance being put into

operation. The replacement hose assembly shall

be that specified by the manufacturer. Contact

customer service department at 1-800-963-0211, 8 a.m. - 6 p.m., EST, Monday -

Thursday; 8 a.m. - 5 p.m., EST, Friday.

ASSEMBLY INSTRUCTIONS

Symbol: Some steps may require the assistance of a friend.

GR2045401-MF-00 / GR2045402-MF-00

20121205

Step 1

Assemble the stationary caster (D)

and universal caster (E) to the grill

cart with bolt (AA).

HARDWARE USED

Step 2

Turn the grill cart upside down.

Open the left and right cart

supporting legs and then open the

horizontal front and rear bar support

to hold the left and right supporting

legs in position. Make sure the

bolts at the opposite ends of the

horizontal bars go into the

locking holes of the legs, per the

diagram.

Step 3

Assemble the gas tank holder (J) to

the left side of the grill cart (B) with

bolt (AA).

HARDWARE USED

GR2045401-MF-00 / GR2045402-MF-00

20121205

Step 4

Assemble the handles (C) to the grill

body (A) with bolt (BB) and nut

(DD).

HARDWARE USED

Step 5

With the help of other people, place

the grill body on the grill cart.

Make sure the four latches on the legs

and grill body are tightly locked.

Step 6

1. Open the side shelves.

2. Open the wind shield.

3. Open the side wind shield.

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