Mash Five Hundred 400 Manuel utilisateur

Important Information

Please read the user’s manual carefully before going on the first riding. This manual contains a large amount of

information of operation and cautions, which will help you to handle and control of the motorcycle. For your safety,

please pay a great importance to the cautions as follows:

Warning

——Any ignorance of the mentioned-below information may lead to safety problems.

Caution

——Any ignorance of the mentioned-below information may cause the damage of motorcycle parts or it may

compromise the driving safety of the motorcycle itself.

Please fill in the blank with the serial Nos. of the motorcycle,

Frame No.：

Engine No.：

Distributor：

Index

I、Main Technical Data……………………………... …1

II、Operation Instruction…………………………....…2

Protective Wear…………………………… ………...2

Preparation before Operation…………………..…..…3

Operation…………………………………………...….…4

Modification of the vehicle……………………....…..….4

Loading of goods………………………………....…..….4

Accessories…………………………………………..….5

Muffler……………………………………….………..…..5

III、Parts’ position………………………………….…….6

Meter reading & usage……………………………...…….9

IV、开关操作………………………………………...…….13

Switch operation………………………………..……….13

Headlight、Position Indicator…………………..………13

Far and Near Light Lamp Instruction …………….…….14

Direction Indicator………………………….………......14

Horn Button…………………………...………….……..15

Overtaking lamp switch…………………….….....…...15

Electric Start Button…………………………….….......15

Emergency Cut-off Switch………………….……........15

Fuel ……………………………………………………..16

Checking fuel level…………………………………….. 17

V、Correct driving………………………...………… ..18

Engine startin……………………………..………….…..18

If the start fails……………………………..….….… …18

Run-in of engine……………………………..….….… …19

Maintenance of the engine……………………….19

Checking Before Operations………………………….20

Gear Shift……………………………………………….21

Gear down operation………………………………..…22

Operation……………………………………………..…22

Brake Usage…………………………………………..…23

Park…………………………………………………..…23

Rearview mirror………………………………………..…24

Oil cooler installation………………………………..…24

VI、Inspection and adjustment………………..…26

Maintenance Period Table…………………………..…26

Spark Plug……………………………………………..…28

Timing phase…………………………………………..…29

Lubricating oil……………………………….…………...29

Cylinder pressure………………………………………...31

Valve clearance……………………………..……….…32

Check-up, cleaning of Air Filter……………………...…34

Idle speed………………………………………….……35

Throttle control…………………………………………36

Brake system……………………………………………37

Front Brake……………………………………………37

Rear Brake………………………………………………40

Running system…………………………………………41

Spoke…………………………………………………42

Clutch control line………………………………………43

Adjusting methods………………………………………43

Driving chain……………………………………………44

Battery Checking………………………………………46

Installation of accumulator………………………………47

Replacement of Fuse……………………………………48

Brake lamp adjustment…………………………………48

Headlamp dimming……………………………………49

Position lamp bulb………………………………………50

Taillight、Taillight bulb……………………………………51

Front and rear lamp bulb………………………………52

Side stand……………………………………………52

Bolts, nuts and fasteners………………………………52

Vehicle washing…………………………………………52

Maintenance in Non-use Time………………………53

Resumption of Service………………………………53

Special notice…………………………………………54

Driving……………………………………………………54

Operation turning………………………………………54

Turning method…………………………………………54

Turning reminder…………………………………………55

Dead angle of sight………………………………………55

Speed effect………………………………………………55

Postulate of brake (friction) ……………………………55

Restrict of Brake effort …………………………………55

Brake method……………………………………………55

Impact of crash…………………………………………55

Standard Torque Values…………………………………56

VII、Electrical system diagram……………………58

I、Main Technical Data

Length

2130mm

Bore * Stroke

85.0×70.0

Width

740mm

Compression ratio

8.8:1

Height

1130mm

Max power

19.5Kw/7000R/min

Wheelbase

1420mm

Max torque

30.0N.m/5500r/min

Gross weight

160kg

Idle Speed

1500±150r/min

Max loading weight

151kg

Displacement

397.2cc

Front wheel type

100/90-19/280

Spark plug type

DPR8Z

Rear wheel type

130/70-18/290

Spark plug gap

0.6mm-0.7mm

Lubricant volume

2.2L

Valve gap

Intake valve: 0.07-0.10 mm

Fuel tank volume

13L

Exhaust valve: 0.08～0.12mm

End level transmission ratio

2.533

Overcurrent protection

15A/10A

Initial level transmission ratio

2.667

Battery

12V 9Ah

Headlight

12V55W

Taillight/Brake signal light

12V 5W/21W

Position indicator

12V 5W

Turning signal light

12V 10W×4

Turning instruction light

12V 1.7W

Meter light

12V 3W

Far-reaching light instruction

12V 1.7W

Minimum ground clearance

160mm

II、Operation Instruction

This instruction book illustrates the notes for the

standard and safe operation method, and basic

maintenance.

To ensure your comfortable and safe riding

experience, please read this instruction book carefully.

·The pictures and illustrations in this book may

be different from the actual vehicle, due to the

difference of model.

·The vehicle is specifically designed for two people

(Including the rider himself)

Caution

Do not use polluted fuel

；

Using polluted fuel may possibly cause stain inside

the fuel tank, which in turn block the fuel line, and

occurs failure when the engine starts, or even cause

severe damage to the engine.

Do not use sub-standard or polluted engine oil

Always use decent engine oil, so the engine’s

performance and longevity can be ensured.

If any failure occurs under the inappropriate usage

of polluted oil or petrol, these failure can be worked

out through warranty

Protective Wear

[1]、Protective wear such as helmet with

protective mask, dust proof glasses and gloves

should be worn during drive for the sake of personal

safety.

[2]、The passenger should wear high boots or

long clothes to protect legs from hurt by the heated

exhaust silencer during ride.

[3]、Loose clothes are not suitable for

motorcycle drive or ride as they may get caught on

the operating lever, kick lever, footrest or wheel,

resulting in danger.

·always wear helmet

·wear goggles

·drive safely

·Pay attention to the muffler which may be

on fire because of heat during riding.

1. Protective clothing 2. goggles 3. gloves

4.high boots 5. helmet

Preparation before Operation

·read the operating instruction carefully

·maintaining & checking before operation.

·keep the engine switched off and away from

fire. ·There exist harmful substance such as co in the

waste gas , please start engine at the draughty area .

Proper Dress

·Always wear helmet , gloves and safety

goggles throughout

·Do not suggest wearing the uniform which can

easily affect operation, it’s very dangerous if uniform

was hitched by brake beam or driving chain.

·To avoid affecting brake or gearing , do not

suggest to wear the slipper during riding.

·Many automobile and motor accident happened

is because the drivers ignore riders.

Make yourself conspicuous to avoid accident

which is not caused by you.

_Dress flashy or reflective clothes.

_Do not ride at the other driver’s blindness

area .

Caution

·Do not take on the helmet which is easily increase

hurt or death probability when accident.

·Make sure passenger always wear helmet to

protect eyes, and dress protecting clothes when driving.

Operation

· The driver should make himself orientate naturally,

keep driving favoring .

· Please check yourself whether are unnatural,

anxious or excited

· Rider’s gesture is very effective to safe operating.

Please always keep sitting in the middle of the saddle,

particularly do not sit in backseat , in case lightening the

weight in front and trembling of handle.

· Passenger should stay on the vehicle, or hold on

the driver , with putting feet on the rear footrest.

· When making a turn, make your body tend to the

way you turn , if not , there maybe dangerous .

· When driving on the circuitous & uneven road, it

is not safe if you do not follow safety caution.

· To drive safely on this circuitous & uneven road ,

driver should reduce the speed a half as normal

speed , and relax shoulder & waist , clench the

handgrip .

· When driving , clench the handgrip without one

hand or two hands , even lift up the front wheel , that

is easily to rollover , and arouse serious accident .

Modification of the vehicle

Caution

Any unauthorized modification of the vehicle or

replacement of the original parts can not ensure

driving safety and is illicit. The user must observe the

regulations of the traffic control authorities. We are

not responsible for any vehicle unauthorized

modification.

Loading of goods

Caution

The design of the motorcycle requires

distribution of the carried goods in certain extent of

equilibrium and improper arrangement of goods will

adversely affect the performance and stability of the

vehicle. The manufacturer shall not take any

responsibility due to the reason mentioned above.

Accessory

·To avoid wearing out battery, do not attach any

other lighting equipment except MASH’s original

accessory.

·Check the accessories carefully, insure they will

not block your sight , lower ground clearance and slant

angle , limit moving of suspension, diversion, or control

function .

·Do not add electric equipment , in case that would

exceed capacity of vehicle electric system , lower light

luminance and engine power .

·The vehicle is designed without side-car or trailer ,

because it will affect loading capacity seriously .

Muffler

·Passenger should especially pay attention to

avoid scalding by the muffler when driving .

Caution

· To avoid scalding by muffler , do not park the

vehicle at the walkway .

· Passenger should attention that avoid scalded

by the muffler

· Hay or rattan plant will arouse fire if too closed

to the muffler .

III、Parts Position

Left rear view mirror

Meter

Ignition & Steer switch

Right rear view mirror

Left handlebar

Clutch lever

Horn switches

Throttle twist grip

Front brake lever

Engine starter switches

Fuel tank lock

Seat assy

Front wheel

Rear wheel

Muffler

Pedal, rear brake

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