Marstair 600E/M Manuel utilisateur

55208033-08

TECHNICAL MANUAL

DX CASSETTE 600E/M

600E & 600L

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INDEX

CONTENTS PAGE

General. 2

Unit part numbers, dimensions & weights. 3

Features, optional accessories & system matches 4

Performance data. 5

Airflows & discharge velocities. 6

Sound power & sound pressure levels. 6

Branch duct (spigot) data. 7

Electrical data: Loads & fuses 8-9

Installation. 10

Contents & dimensions. 10

Removal of chassis & mounting. 11

Pipework & restrictor sizes. 12

Remote controllers. 13-14

Fan speed selection & interconnecting wiring diagrams. 15-17

Reinstalling chassis & fascia. 18

Condensate drain piping. 19

User maintenace. 21

Fault finding. 22-23

Component identification. 24-25

GENERAL

1. TEV Ltd recommend that personnel working on this equipment be skilled and fully conversant with

the appropriate Air Conditioning, Refrigeration and Electrical practices and have sound knowledge

of current Industrial Safe Working practices.

2. These units consist of 600E/M cassettes using remote wired controllers, 600 L cassettes using

infrared controllers and 600 E cassettes using infrared controllers.

3. These units contain live electrical components, moving parts and refrigerant under pressure.

Always site out of reach of children and protect from vandalism.

4. The data plate only gives information for the 600 unit.

5. Refer to the outdoor unit manual / installation instructions for evacuating and adding refrigerant.

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PART NUMBERS

Fascia 55222000 (all models)

Fitted with 0.5m lift pump Fitted with 5m condensate pump

600E/M model 20 40 60 20 40 60

Part number 55222001 55222002 55222003 55222004 55222005 55222006

600L model 20L 40L 60L 20L 40L 60L

part number 55222007 55222008 55222009 55222022 55222023 55222024

600E model 20E 40E 60E 20E 40E 60E

Part number 55222013 55222014 55222015 55222016 55222017 55222018

NOTE: The fascia is shipped separate from the chassis and they are ordered on separate part numbers.

DIMENSIONS AND WEIGHTS

UNPACKED (with fascia fiitted).

600

Model 20 40 60

Height mm 335 335 335

Width mm 675 675 675

Depth mm 675 675 675

Weight kg 21 23 25

PACKED

600 Chassis 600 Fascia

Model 20 40 60 20 / 40 / 60

Height mm 360 360 360 100

Width mm 810 810 810 760

Depth mm 610 610 610 760

Weight kg 22 24 26 4

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FEATURES AND OPTIONAL ACCESSORIES

STANDARD

600E/M 600L 600E

De-ice thermostat/sensor STD STD STD

3 fan speed combinations STD STD STD

Remote infrared control --- STD STD

Remote hard wired control STD --- STD

0.5m lift pump STD STD STD

5m condensate pump STD STD STD

Programmable timer --- STD STD

Long life cleanable filter STD STD STD

Remote temperature sensor STD --- ---

OPTIONS

NOTE: These kits are easier to fit before installation, some may also be factory fitted.

SYSTEM MATCHES

Air Conditioning Systems Heat Pump Systems

600 (ALL) MCU+ or DCU+ 600L / 600E MHPUL / MHPUE / DHPUE

20 15 20 15

20 20 40 30

20 30 60 50

40 30

40 40

40 50

60 40

60 50

60 60

NOTE: Table above is for 600 units matched with Marstair outdoor units.

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PERFORMANCE DATA (kW)

NOTE THAT THERE ARE 3 SPEED RANGES OF LOW, MEDIUM AND HIGH

Range 3 = highest for maxium duties

Range 2 = medium for normal operations

Range 1 = lowest for minimum noise levels

UK CONDITIONS

ROOM 21°C/15°C

AMBIENT 27°C/19°C

EUROVENT

(NEMA)

ROOM

27°C/19°C

AMB 35°C/24°C

TROPICAL

ROOM

29°C/19°C

AMB 46°C/24°C

RANGE 3

LOW MEDIUM HIGH HIGH HIGH

RANGE 2 LOW MEDIUM HIGH

RANGE 1 LOW MEDIUM HIGH

600

(ALL)

MCU+

DCU+ TOT SHR SENS TOT SHR SENS TOT SHR SENS TOT SHR SENS TOT SHR SENS TOT SHR SENS TOT SHR SENS

20 15 1.77 0.75 1.33 1.82 0.80 1.46 1.87 0.85 1.59 1.91 0.92 1.75 1.94 1.00 1.94 2.13 1.00 2.13 2.05 1.00 2.05

20 20 2.28 0.69 1.58 2.35 0.72 1.70 2.40 0.76 1.83 2.45 0.81 1.99 2.50 0.88 2.19 2.65 0.93 2.47 2.28 1.00 2.28

20 30 N/A* 2.63 0.70 1.84 2.71 0.73 1.97 2.78 0.77 2.14 2.85 0.83 2.35 3.03 0.86 2.61 2.37 1.00 2.37

40 30 3.13 0.67 2.09 3.29 0.68 2.25 3.40 0.71 2.41 3.52 0.74 2.61 3.60 0.79 2.84 3.86 0.81 3.14 3.06 1.00 3.06

40 40 3.50 0.66 2.30 3.69 0.67 2.47 3.84 0.69 2.63 3.98 0.71 2.83 4.09 0.75 3.06 4.27 0.77 3.30 3.84 0.93 3.57

40 50 N/A* 4.59 0.66 3.01 4.83 0.67 3.22 5.05 0.69 3.47 5.27 0.72 3.78 5.66 0.72 4.08 4.73 0.89 4.20

60 40 3.60 0.66 2.39 3.79 0.68 2.58 3.92 0.70 2.76 4.06 0.73 2.98 4.18 0.78 3.25 4.33 0.81 3.52 3.87 0.99 3.84

60 50 4.35 0.65 2.82 4.66 0.66 3.06 4.89 0.67 3.26 5.14 0.68 3.51 5.35 0.71 3.81 5.72 0.72 4.09 4.80 0.88 4.20

60 60 N/A* 4.97 0.65 3.24 5.24 0.66 3.45 5.51 0.67 3.71 5.78 0.70 4.02 6.26 0.69 4.32 5.18 0.84 4.36

* Cannot be used on low speed

Rated at BS2852: Part 1: 1982: UK condition C; NEMA condition A; Tropical condition B

HEAT PUMP

a. Cooling (MAX speed outdoor unit fan)

UK CONDITIONS

ROOM 21°C/15°C

AMBIENT 27°C/19°C

EUROVENT (NEMA)

ROOM 27°C/19°C

AMBIENT 35°C/24°C

RANGE 3

LOW MEDIUM HIGH HIGH

RANGE 2 LOW MEDIUM HIGH

RANGE 1 LOW MEDIUM HIGH

600 (ALL) MHPUL

MHPUE

DHPUE

TOT SHR SENS TOT SHR SENS TOT SHR SENS TOT SHR SENS TOTAL SHR SENS TOTAL SHR SENS

20 15 1.77 0.75 1.33 1.82 0.80 1.46 1.87 0.85 1.59 1.91 0.92 1.75 1.94 1.00 1.94 2.23 1.00 2.23

40 30 3.13 0.67 2.09 3.29 0.68 2.25 3.40 0.71 2.41 3.52 0.74 2.61 3.60 0.79 2.84 3.86 0.81 3.14

60 50 4.35 0.65 2.82 4.66 0.66 3.06 4.89 0.67 3.26 5.14 0.68 3.51 5.35 0.71 3.81 5.72 0.72 4.09

b. Heating (Room 20°C/12°C, outdoor unit fan at MAX speed)

HEATING OUTPUT AT 7°C AMBIENT

(EUROVENT) HEATING OUTPUT AT -1°C AMBIENT

RANGE 3 LOW MEDIUM HIGH LOW MEDIUM HIGH

RANGE 2 MEDIUM HIGH MEDIUM HIGH

RANGE 1 HIGH HIGH

600 (ALL) MHPUL

MHPUE

DHPUE kW COP kW COP kW COP kW COP kW COP kW COP

20 15 2.06 2.50 2.07 2.52 2.13 2.60 1.58 2.10 1.68 2.20 1.72 2.23

40 30 2.92 2.70 2.98 2.75 3.46 3.23 2.30 2.30 2.40 2.40 2.60 2.60

60 50 5.48 2.48 5.68 2.58 5.71 2.89 4.42 2.31 4.64 2.31 4.75 2.59

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55208033-08

AIRFLOWS

RANGE 3 LOW SPEED MEDIUM SPEED HIGH SPEED

RANGE 2 LOW SPEED MEDIUM SPEED HIGH SPEED

RANGE 1 LOW SPEED MEDIUM SPEED HIGH SPEED

600 (ALL) m3/s m3/s m3/s m3/s m3/s

20 0.12 0.146 0.173 0.209 0.256

40 0.12 0.146 0.173 0.209 0.256

60 0.12 0.146 0.173 0.209 0.256

DISCHARGE VELOCITIES

SOUND POWER and SOUND PRESSURE

speed 1 = lowest, speed 5 = highest

SOUND POWER LEVELS

Frequency Hz SOUND PRESSURE LEVELS

600 (ALL) SPEED 125 250 500 1K 2K 4K dBA dBA NC

156.3 48.3 45.5 39.0 36.6 35.8 47 26 18

258.8 51.9 50.2 44.9 41.4 37.5 52 31 23

361.6 57.8 55.6 53.8 48.5 44.4 58 37 31

462.9 60.1 57.6 56.3 51.3 46.8 61 40 34

567.0 65.6 62.9 61.3 57.6 53.0 66 45 39

155.7 49.7 46.4 39.2 37.2 35.7 48 27 19

257.5 53.6 50.9 45.1 42.3 39.8 52 31 24

361.9 59.0 56.2 54.2 48.9 44.2 59 38 32

463.1 62.0 58.3 56.6 51.6 46.7 61 40 34

568.0 67.3 63.5 61.9 57.5 52.8 67 46 40

155.5 51.1 47.8 41.8 41.1 40.0 50 29 22

258.8 54.8 52.0 47.5 46.2 42.3 54 33 26

362.1 59.2 56.4 53.6 49.9 43.2 59 38 31

464.1 61.2 58.5 55.6 51.7 45.4 60 39 33

569.4 66.5 63.1 60.6 56.5 51.6 66 45 39

Sound Power Levels were obtained in conformance with BS 4196: Part 5: 1981. Values are shown in dB with a standard reference of 1 pW.

Sound Pressure Levels are dB relative to 2 x 10-5N/m2and are calculated from results measured in anechoic conditions. Values relate to a

position of 3m away from the centre line of the unit, 1m down.

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BRANCH DUCT

The graphs below show the amount of conditioned air passed by a single branch duct.

FAN SPEED RANGE 1 FOR MINIMUM NOISE LEVELS

As shown on the graphs above, branch duct airflow can be be increased by blanking off the fascia side to

which the branch duct has been connected.

FAN SPEED RANGE 2 FOR NORMAL NOISE LEVELS

FAN SPEED RANGE 3 FOR MAXIMUM NOISE LEVELS

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55208033-08

ELECTRICAL DATA

Cooling data rated at EUROVENT (NEMA) conditions 27°C / 19.4°C indoor; 35°/24°C ambient.

Heating data rated at 20°C/12°C indoor; 7°C/6°C ambient

With MCU+

1 Ph 230V 50Hz 3 Ph 400V 50Hz

MODEL

COMBINATION INPUT FULL LOAD

AMPS

SYSTEM

MAX.

STARTING

CURRENT

INPUT FULL LOAD

AMPS

SYSTEM

MAX.

STARTING

CURRENT

Cooling Heating Cooling Heating Cooling Heating Cooling Heating

600 (ALL) MCU+ kW kW AMPS AMPS AMPS kW kW A/PH A/PH* A/PH

20 15 1.2 2.0 6.4 8.3 23 -- -- -- -- --

20 20 1.4 2.0 7.4 8.3 28 -- -- -- -- --

20 30 1.7 2.0 8.6 8.3 37 1.7 2.0 4.1 8.3 19

40 30 1.7 2.0 8.6 8.3 37 1.7 2.0 4.1 8.3 19

40 40 2.2 2.0 10.7 8.3 51 2.1 2.0 5.3 8.3 23

40 50 2.1 2.0 9.4 8.3 59 2.0 2.0 4.7 8.3 27

60 40 2.2 2.0 10.7 8.3 51 2.1 2.0 5.3 8.3 23

60 50 2.1 2.0 9.4 8.3 59 2.0 2.0 4.7 8.3 27

60 60 2.5 2.0 10.5 8.3 63 2.4 2.0 4.7 8.3 33

With DCU+

1 Ph 230V 50Hz 3 Ph 400V 50Hz

MODEL

COMBINATION INPUT FULL LOAD

AMPS

SYSTEM

MAX.

STARTING

CURRENT

INPUT FULL LOAD

AMPS

SYSTEM

MAX.

STARTING

CURRENT

Cooling Heating Cooling Heating Cooling Heating Cooling Heating

600 (ALL) DCU+ kW kW AMPS AMPS AMPS kW kW A/PH A/PH* A/PH

20 15 1.4 2.0 6.6 8.3 25 -- -- -- -- --

20 20 1.5 2.0 7.4 8.3 29 -- -- -- -- --

20 30 1.8 2.0 9.0 8.3 37 1.9 2.0 4.1 8.3 19

40 30 1.9 2.0 9.0 8.3 37 1.9 2.0 4.1 8.3 19

40 40 2.4 2.0 11.3 8.3 51 2.4 2.0 5.2 8.3 24

40 50 3.0 2.0 11.8 8.3 52 2.5 2.0 5.0 8.3 23

60 40 2.4 2.0 11.3 8.3 51 2.4 2.0 5.2 8.3 24

60 50 3.0 2.0 11.8 8.3 52 2.5 2.0 5.0 8.3 23

60 60 3.2 2.0 15.1 8.3 61 3.2 2.0 6.4 8.3 26

With MHPUL/MHPUE

1 Ph 230V 50Hz 3 Ph 400V 50Hz

INPUT FULL LOAD AMPS INPUT FULL LOAD AMPS

MODEL

COMBINATION STD.

MODEL +ELECT

Heating STD.

MODEL

+ELECT

Heating

SYSTEM

MAX.

STARTING

CURRENT

STD.

MODEL

+ELECT

Heating

STD.

MODEL +ELECT

Heating

SYSTEM

MAX.

STARTING

CURRENT

600L / E MHPUL/E kW kW AMPS AMPS AMPS kW kW A/PH A/PH* A/PH

20 15 1.2 3.1 6.4 14.7 24 -- -- -- -- --

40 30 1.7 3.4 8.6 16.4 44 1.7 3.5 4.1 12.2 27

60 50 2.1 4.1 9.4 17.2 67 2.0 3.8 4.7 12.3 35

With DHPUE

1 Ph 230V 50Hz 3 Ph 400V 50Hz

INPUT FULL LOAD AMPS INPUT FULL LOAD AMPS

MODEL

COMBINATION STD.

MODEL +ELECT

Heating STD.

MODEL

+ELECT

Heating

SYSTEM

MAX.

STARTING

CURRENT

STD.

MODEL

+ ELECT

Heating

STD.

MODEL + ELECT

Heating

SYSTEM

MAX.

STARTING

CURRENT

600E DHPUE kW kW AMPS AMPS AMPS kW kW A/PH A/PH* A/PH

20 15 1.4 3.3 4.9 12.9 24 -- -- -- -- --

40 30 1.8 3.7 8.9 16.9 45 1.8 3.7 4.1 12.1 27

60 50 2.5 4.4 11.8 19.8 59 2.5 4.3 5.4 13.2 32

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ELECTRICAL LOADS [ 230V 50Hz 1Ph (A) OR 400V 50Hz 3PhN (A/Ph)]

600 (ALL) 20 40 60

FAN MOTOR 0.5 0.5 0.5

LIFT PUMP (10 watts) 9mA 9mA 9mA

CONDENSATE PUMP (27.6 watts) 12.5mA 12.5mA 12.5mA

ELECTRIC HEATER (1kW) 4.2 4.2 4.2

ELECTRIC HEATER (2Kw) 8.3 8.3 8.3

FUSES

The system and its supply/interconnecting wiring must be protected by fuses, preferably High Rupture

Current (HRC) motor rated types (to BS EN60269) or miniature circuit breakers to (BS EN60898) or local

codes having similar time lag characteristics, that allow starting of the compressor yet still afford close

overcurrent protection under running conditions. The ratings below are for HRC motor rated fuses.

S= Standard units (no heaters) H= Electric heaters fitted

FUSES FOR ALL-ELECTRONIC SYSTEMS HAVING SEPARATE SUPPLIES

Provided that both indoor and outdoor units are electronic (ie. 600E matched with MHPUE or DHPUE) and

control cables between them are data cables, the units may be independently supplied and fused .

600

20E 40E 60E

1Ph Cool Only 5 5 5

1Ph with Electric Heating 10 10 10

FUSES FOR SYSTEMS WITH 1 PH

230V OUTDOOR UNITS (A)

600

20 40 60

MCU+

S H1 H2 S H1 H2 S H1 H2

15 16 16 16

20 16 16 16

30 16 16 16 16 16 16

40 20 20 20 20 20 20

50 16 16 16 16 16 16

60 20 20 20

DCU+ S H1 H2 S H1 H2 S H1 H2

15 16 16 16

20 16 16 16

30 16 16 16 16 16 16

40 20 20 20 20 20 20

50 25 25 25 25 25 25

60 25 25 25

MHPUE (L) S H1 H2 S H1 H2 S H1 H2

15 16 16 16

30 16 20 20

50 16 25 25

DHPUE S H1 H2 S H1 H2 S H1 H2

15 16 16 16

30 16 25 25

50 20 32 32

FUSES FOR SYSTEMS WITH 3PH

400V OUTDOOR UNITS (A/Ph)

600

20 40 60

MCU+

S H1 H2 S H1 H2 S H1 H2

30 10 10 10 10 10 10

40 10 10 10 10 10 10

50 10 10 10 10 10 10

60 10 10 10

DCU+ S H1 H2 S H1 H2 S H1 H2

30 10 10 10 10 10 10

40 10 10 10 10 10 10

50 10 10 10 10 10 10

60 16 16 16

MHPUE S H1 H2 S H1 H2 S H1 H2

30 10 16 16

50 10 16 16

DHPUE S H1 H2 S H1 H2 S H1 H2

30 10 16 16

50 10 20 20

MHPUL S H1 H2 S H1 H2 S H1 H2

30 10 16 16

50 10 16 16

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55208033-08

306

≥

580 x 580

610

300

675 x 675

187.5 187.5

INSTALLATION

CONTENTS

DIMENSIONS

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