Marlon 350E Manuel utilisateur
MARLON 350E AUTO CRIMPER
SERVICE MANUAL
INTRODUCTION
Your new Marlon 350 Auto Crimper is designed to increase your
plastic spiral binding production. The Marlon 350 is an
inexpensive yet extremely versatile tabletop machine. The Marlon
350 cuts and crimps 6mm through 50mm coil, with an adjustable
binding length from 3.5-inches to 14-inches. The Marlon 350 is
capable of 50 cycles per minute, and features a coil waste chute
that uses standard plastic grocery bags for clipping waste
containment. The Marlon 350 is an operator friendly machine that
is easy to set up, allowing for quick changeover from one coil
diameter to another. We are confident that your new Marlon 350
Auto Crimper will be a valuable asset to your plastic coil binding
operation.
The following pages of this manual will cover machine setup,
operating procedures, and troubleshooting your Marlon 350 Auto
Crimper.
WARNING: Changing of cutting blades should be
done only by trained service personnel. Disconnect
power from unit before servicing.
MARLON 350E CONNECTIONS
Power switch AC - in Foot pedal-out AC-fuse DC-fuse
COIL WASTE CHUTE
THE COIL WASTE CHUTE USES STANDARD PLASTIC GROCERY BAGS
FOR CLIPPING CONTAINMENT. PLACE THE HANDLES OF THE BAG
IN THE SLOTS ON BOTH SIDES TO HOLD THE BAG IN PLACE.
PLACE BAG
HANDLES IN
THESE SLOTS
TO HOLD BAG
BLADE SELECTION
The Marlon 350 Auto Crimper features interchangeable cutter
blades. Your Marlon 350 was shipped with the B-size cutter blades
installed. Use the following chart to determine what blade size is
required for the coil diameter you are crimping.
A-size blades: 6mm and 7mm coil (Sold Seperately)
Note: Oversized punch patterns (.248) or punch patterns with a large backstop (distance
from paper edge to hole) will not work well with the A – size cutter head.
B-size blades: 8mm through 35mm coil up to and including .093
filament diameter with stop bolts in place. 38mm through 50mm
.103 filament diameter with stop bolts removed
C-size blades: 18mm through 50mm coil (Sold Seperately)
C blades give a slightly longer tail and tuck on the crimp
The cutter blades and cutter head assemblies have been color
coded to reduce the chance of improper assembly.
1.) Universal parts of the cutter head assembly that are used for
all three sets of knives are marked white. These parts are used all
of the time.
2.) A-size parts of the cutter assembly are marked red.
3.) B-size parts of the cutter assembly are marked green.
4.) C-size parts of the cutter assembly are marked yellow.
Note: Some parts of the cutter assembly are marked with two
colors. These parts are used on two of the three cutter assembly
configurations.
CUTTER HEAD ASSEMBLY
Drive Cam Clamp blade spring Motor connector
Cam Arm Cutter drive pin
Arm drive
Screw
Cutter blade assembly Clamp blade stop
Cam micro switch
Clamp blade stop mtg. holes 1, 2
Hole #1, will provide a wider blade gap
Suitable for larger coil / filament
Hole #2 accommodates smaller coils /
Filament size
B-SIZE CUTTER BLADE ASSEMBLY
NOTE: THE RIGHT CUTTER BLADE ASSEMBLY IS UP SIDE
DOWN. THE SAME FOUR BLADES ARE USED ON BOTH SIDES,
BUT THEY ARE INSTALLED IN EXACTLY THE OPPOSITE ORDER.
LEFT CUTTER HEAD
LEFT BASE PLATE
A, B & C – SIZE ANVIL BLADE
B – SIZE .126” SPACERS
B – SIZE CUTTER BLADE
B & C – SIZE-FORMING BLADE
CLAMP SPRING
B & C – SIZE CLAMP BLADE
CLAMP STOP 1/4 X 1-1/2
SHOULDER BOLT
FOR B – SIZE ASSEMBLY
ONLY .062 SPACER
10-24 NYLOCK NUTS
RIGHT CUTTER HEAD
RIGHT BASE PLATE
CLAMP SPRING
B & C – SIZE CLAMP BLADE
B & C – SIZE-FORMING BLADE
B – SIZE CUTTER BLADE
B – SIZE .126” SPACERS
A, B & C – SIZE ANVIL BLADE
CLAMP STOP 1/4 x 1-1/2
SHOULDER BOLT
10-24 NYLOCK NUTS
Pictured above is the B-size cutter blade assembly. The following information describes the changes
needed to switch from the B to A-size and B to C-size cutter assemblies. Refer to the color codes on page
four to select the proper parts when changing from one blade configuration to another. Refer to pages five
and six for part descriptions.
Changing from B to A-size blades:
1.) Disconnect the power cord from Marlon 350.
2.) Remove the top cover from the machine.
3.) Remove the clamp stop shoulder bolts from each side
4.) Remove the three 10-24 nylock nuts from each side.
5.) The left clamp blade is nowfree and can be removed.
6.) Remove the right anvil blade by lifting it straight up.
7.) Remove the left forming blade by lifting it straight up.
8.) Detach the right cutter blade from the drive pin. (The right cutter blade is now
free.)
9.) Remove the two .126” B-size spacers from each side.
10.) Remove the right forming blade by lifting it straight up. The right clamp
blade is now free.
11.) Detach the left cutter bladefrom the drive pin, the arm drive screw must
be loosened to free cutter blade. (See step 8 for details.)
12.) Leave the left anvil blade on, because it’s used in all three setups.
13.) Reassemble the cutter blade assemblies in reverse order using the correct
color-coded parts.
14.) Use the fifth .094” A-size spacer instead of .062spacer on the left hand
shoulder bolt.
A-KIT COIL GUIDE INSTALLATION
PICTURED ABOVE ARE THE COIL GUIDES INSTALLED ON
THE CUTTER ASSEMBLY. THESE GUIDES ARE ONLY USED
WITH THE A-SIZE BLADE CONFIGURATION. THE COIL
GUIDES ARE STAMPED “L” FOR LEFT AND “R” FOR RIGHT
AND ARE ALWAYS INSTALLED WITH THE LETTERS UP. YOU
HAVE TWO “L” GUIDES ONE MARKED
“L” AND ONE MARKED “L 6”. THE “L 6” IS USED FOR
6mm DIA. COILS ONLY.
Changing from B to C-size blades:
1.)Disconnect the power cord from Marlon 350.
2.)Remove top cover from machine.
3.)Remove the clamp stop shoulder bolts on both sides.
4.)Remove the three 10-24 nylock nuts from each side.
5.)The left clamp blade is now free and can be removed.
6.)Remove the right anvil blade by lifting it straight up.
7.)Remove the left forming blade by lifting it straight up.
8.)Detach the right cutter blade from the drive pin. (The right
cutter blade is now free.)
9.)Remove the two .126” B-size spacers from each side.
10.) Remove the right forming blade by lifting it straight up.
The right clamp blade is now free.
11.) Detach the left cutter blade from the drive pin, the arm
drive screw must be loosened to free cutter blade (See step 8 for
details.)
12.) Leave the left anvil blade on, because it is used in all
three setups.
13.) Change the clamp stop to its correct hole position.
14.) Reassemble the cutter blade assemblies in reverse order
using the correct color-coded parts.
15.) Note: No washers or spacer is used on the left-hand
shoulder bolt when using the C-size blade configuration.
C-CUTTER BLADE INSTALLATION
PICTURED ABOVE ARE THE C-SIZE CUTTER BLADES AS
FURNISHED IN THE “C” KIT.
REAR HOLE OF THE
C-CUT BLADE IS
NOT USED IN THIS
MODEL.
IN YOUR “C” KIT
THIS HOLE IS
PLUGGED.
INSTALL THE DRIVE
PIN IN THE OPEN
HOLE.
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