Maritime G6100 Manuel utilisateur

G6100

Water Monitoring

System

Operation Manual

Document ID number.: 02480

Maritime

Program Menu Structure

Page 2 of 110

Figure 1-1: Program Menu Structure of the Water Monitoring System

Water Monitoring System 
Ver.5.0 – Revision March 2022 Page 3 of 110 
Content 
1INTRODUCTION ...........................................................................................................................7
1 ABOUT THIS MANUAL ..................................................................................................................... 7
2 INQUIRIES AND FEEDBACK .............................................................................................................. 8
3 ABOUT THE SYSTEM ...................................................................................................................... 8
2SPECIFICATIONS...................................................................................................................... 10 
3SAFETY ASPECTS.................................................................................................................... 15 
4MENU STRUCTURE .................................................................................................................. 18 
1 HOME ........................................................................................................................................ 18 
1.1 PAH ............................................................................................................................ 19 
1.2 Turbidity, pH/Temperature or Flow ............................................................................. 21 
2 SETTINGS ................................................................................................................................... 22 
2.1 Setup.......................................................................................................................... 22 
2.2 Alarms ........................................................................................................................ 25 
2.3 External Communication Watchdog ........................................................................... 25 
2.4 Logging ...................................................................................................................... 26 
2.5 IP Address Configuration............................................................................................ 26 
2.6 Software Update ........................................................................................................ 27 
3 TREND SELECTION ...................................................................................................................... 29 
3.1 Trend Graph ............................................................................................................... 29 
4 RUN........................................................................................................................................... 29 
5COMMISSIONING...................................................................................................................... 30 
1 WM ........................................................................................................................................... 30 
2 WMR ........................................................................................................................................ 31 
3 WMRTU.................................................................................................................................... 32 
4 WMP......................................................................................................................................... 33 
5 WMPH ...................................................................................................................................... 34 
6VALIDATION & CALIBRATION .................................................................................................... 36 
1 VALIDATION/CALIBRATION OF THE PH MODULE ............................................................................... 37 
2 VALIDATION/CALIBRATION OF THE TURBIDITY MODULE..................................................................... 38 
3 VALIDATION/CALIBRATION OF THE PAH MODULE............................................................................. 40 
3.1 PAH Module Validation Methods ................................................................................ 40 
3.2 PAH Sensor Ranges .................................................................................................. 41 
3.3 Before Validation/Calibration ...................................................................................... 41 
3.4 Validation of G6110 PAH Module ............................................................................... 43 
3.5 Validation of G6111 PAH Module................................................................................ 44 
4 CALIBRATION OF THE PAH MODULE .............................................................................................. 45 
4.1 Storing a Calibration Point of G6110 PAH Module ..................................................... 46 
4.2 Storing a Calibration Point of G6111 PAH Module...................................................... 47 
4.3 Factory Calibration ..................................................................................................... 48 
7SERVICES ............................................................................................................................... 49 

Content  
Page 4 of 110 
1 FACTORY CALIBRATION & SENSOR REPLACEMENT .......................................................................... 49 
1.1 G6110 PAH................................................................................................................. 49 
1.2 G6111 PAH................................................................................................................. 49 
1.3 Turbidity...................................................................................................................... 50 
1.4 PH/Temperature ......................................................................................................... 50 
8ROUTINE MAINTENANCE .......................................................................................................... 51 
1 INSPECTION & CLEANING ............................................................................................................. 54 
1.1 General Notes ............................................................................................................ 54 
1.2 WM............................................................................................................................. 54 
1.3 WMP .......................................................................................................................... 55 
1.4 WMPH........................................................................................................................ 55 
9EXPECTED LIFETIME ................................................................................................................ 56 
1 PAH .......................................................................................................................................... 56 
1.1 G6110 PAH................................................................................................................. 56 
1.2 G6111 PAH................................................................................................................. 56 
2 TURBIDITY .................................................................................................................................. 57 
3 PH/TEMPERATURE....................................................................................................................... 57 
4 IMPELLER PUMP .......................................................................................................................... 58 
5 HOSE PUMP................................................................................................................................ 59 
STORAGE & HANDLING............................................................................................................ 60 
1 STORAGE ................................................................................................................................... 60 
2 LONG TERM INACTIVITY ................................................................................................................ 60 
3 IMPELLER PUMP .......................................................................................................................... 61 
4 PH ELECTRODE........................................................................................................................... 61 
5 CALIBRATION KIT......................................................................................................................... 61 
RETURN OF EQUIPMENT........................................................................................................... 62 
TROUBLESHOOTING................................................................................................................. 63 
1 GENERAL ................................................................................................................................... 63 
2 PAH .......................................................................................................................................... 67 
3 PH/TEMPERATURE ...................................................................................................................... 69 
SPARE PARTS ......................................................................................................................... 72 
APPENDIX ............................................................................................................................... 90 
 

Water Monitoring System 
Ver.5.0 – Revision March 2022 Page 5 of 110 
List of Figures 
Figure 1-1: Program Menu Structure of the Water Monitoring System ........................................................2
Figure 4-1: Menu Structure.........................................................................................................................18 
Figure 4-2: Home Page ...............................................................................................................................19 
Figure 4-3: G6110/G6111 PAH Low Range ...............................................................................................20 
Figure 4-4: G6110/G6111 PAH High Range...............................................................................................20 
Figure 4-5: G6110 PAH Dual Range in Operation Mode ...........................................................................20 
Figure 4-6: G6110 Dual Range - Low Range during Calibration ...............................................................21 
Figure 4-7: G6110 Dual Range - High Range during Calibration...............................................................21 
Figure 4-8: G6111 PAH Dual Range...........................................................................................................21 
Figure 4-9: Turbidity Page ..........................................................................................................................21 
Figure 4-10: Settings Page ..........................................................................................................................22 
Figure 4-11: Setup Page ..............................................................................................................................23 
Figure 4-12: Timer Setup Page ...................................................................................................................23 
Figure 4-13: Signal Setup Page - Low Range PAH Setting ........................................................................24 
Figure 4-14: Signal Setup Page - Flow Setting ...........................................................................................24 
Figure 4-15: Alarm Page .............................................................................................................................25 
Figure 4-16: Logging Page for Exporting the Logged Data........................................................................26 
Figure 4-17: System Info Page....................................................................................................................26 
Figure 4-18: Trend Page..............................................................................................................................29 
Figure 4-19: Trend PAH Page .....................................................................................................................29 
Figure 6-1: pH Validation/Calibration Procedure........................................................................................37 
Figure 6-2: PAH Validation/Calibration Procedure.....................................................................................40 
Figure 6-3: G6110 PAH sensor, measuring chamber & calibration chamber & bushing & bushing tool ...43 
Figure 6-4: PAH Chamber Bushing Placement...........................................................................................43 
Figure 6-5: G6111 PAH Sensor, PAH measuring Chamber & PAH calibration Chamber ..........................44 
Figure 6-6: G6110 PAH sensor, measuring chamber & calibration chamber & bushing & bushing tool ...46 
Figure 6-7: PAH Chamber Bushing Placement...........................................................................................46 
Figure 6-8: G6111 PAH Sensor, PAH measuring Chamber & PAH calibration Chamber ..........................47 
Figure 8-1: Planned Maintenance Program for the Water Monitoring System ...........................................53 
Figure 9-1: Wire connections for Emitter, Receiver and Wiper Unit ..........................................................57 
Figure 9-2: Squeezing the Hose ..................................................................................................................59 
Figure 12-1: mA Measurement using Multimeter – G6111 PAH Sensor ....................................................67 
Figure 12-2: pH Negative offset - Reading Too Low..................................................................................70 
Figure 12-3: pH Positive Offset – Reading Too High .................................................................................70 
 
 
 

Content

Page 6 of 110

List of Tables

Table 6-1: Validation/Calibration Liquid Selection.....................................................................................42

Table 6-2: Validation Tolerance Table.........................................................................................................42

Table 6-3: Validation/Calibration Liquid Selection.....................................................................................45

Table 12-1: Analog Diagnostic Table – G6111 PAH Sensor .......................................................................67

Table 12-2: Alarm Handling Table – G6111 PAH Sensor ...........................................................................68

Water Monitoring System

Ver.5.0 – Revision March 2022 Page 7 of 110

1Introduction

1.1 About this Manual

This manual contains data and instructions for the operation of the water monitoring

system. For the installation and maintenance of the water monitoring system, please refer

to the installation manual and maintenance instructions.

Note

This manual reflects systems with serial number > 108000. For systems with system

serial number < 108000 minor graphical deviations can be expected in Figure 1-1 and

section 4.

All other aspects contained in this manual overrule corresponding aspects in the

previous manuals.

The instructions & figures have been made in general terms and do not take into

consideration specific installations. The figures used in this manual are only for general

illustration purposes.

This manual is designed for the water monitoring system. The instructions for the operation

of the water monitoring system, including sensor modules and sampling systems, will be

described in this manual.

Note that each system is configured at the factory according to specifications. Therefore,

please study this manual and the Technical Drawings for each system in their entirety for

the operation of the system.

This manual does not describe all possible situations but only the most common and known

situations and cannot replace the necessary education of the personnel. Should situations

not described in the manual occur, which cannot be solved in accordance with normal

known practice and good workmanship, the operator should contact Green Instruments

A/S for instructions.

Attention

Before operation read all instructions and warnings within this manual and associated

documentation. Improper use may cause personal injury and/or damage of equipment

and may void the warranty.

Green Instruments A/S disclaims any responsibility for damage and/or injury caused

by improper installation, use or maintenance of the equipment.

Introduction

Page 8 of 110

Green Instruments A/S reserves the right to minor alterations and improvements owing to

developments without being obliged to enter the corresponding changes in this manual.

Green Instruments A/S reserves the copyright of the manual. Without prior written

permission of Green Instruments A/S, the manual may not be copied and given to

unauthorized people.

1.2 Inquiries and Feedback

All claims and inquiries for spares shall be addressed to Green Instruments A/S or our

distributors. In all correspondence or when ordering spare parts, please carefully state the

equipment type and serial number, which can be found on the label on the equipment.

Green Instruments A/S appreciates all feedback and suggestions for improvement. If any

questions appear or any discrepancies are found in this manual, kindly contact Green

Instruments:

Green Instruments A/S

Erhvervsparken 29

DK-9700 Brønderslev

Denmark

Phone: +45 9645 4500

Fax: +45 9645 4501

Email: [email protected]

Web: www.greeninstruments.com

1.3 About the System

The water monitoring system is an operator station with an optional sampling system

which supplies the integrated sensor modules. The sensor modules measure PAH, turbidity,

pH and temperature in accordance with MEPC.184(59) and later MEPC.259(68). All

necessary validations of the sensor modules can be done locally using certified calibration

solutions which are fully compliant with IMO regulations.

The PAH Module measures the content of PAH in water as a phenanthrene equivalence as

specified by MEPC.259(68). The technique used is UV induced fluorescence with the

capability of detecting the PAH concentration in μg/l (ppb) in water. A special measuring

arrangement ensures a reliable and repeatable measurement while keeping the need for

cleaning at an absolute minimum. A unique feature is the local validation which ensures a

reliable measurement of PAH.

Water Monitoring System

Ver.5.0 – Revision March 2022 Page 9 of 110

The PAH measurement is compensated for the effects of turbidity by means of a turbidity

compensation formula and input from the turbidity sensor module G6120.

The Turbidity Module measures the turbidity of water in accordance with MEPC. 259(68).

The technique used is 90° IR Scattering in accordance with ISO7027. The Turbidity

Module can detect sooth, particles, and suspended soil in the water. Special precaution is

taken to avoid interference from dissolved gasses and bubbles and an integrated wiper

keeps optical fouling at a minimum. Certified calibration solutions are used to perform a

local calibration.

The pH/Temperature Module measures the pH value and temperature of the water.

Temperature compensation and self-cleaning ensures accurate and reliable measurements

in varying conditions. Calibration is simple and fast.

Download the product certificates at https://greeninstruments.com/.

Specifications

Page 10 of 110

2Specifications

Water Monitoring System (WM)

Function

Provides a monitoring/logging system which is fully

compliant with IMO regulations MEPC. 259(68)

Electrical Specification

Please refer to the Electrical Drawings

Display

4” TFT LCD color display

External Communication

Modbus TCP/IP

Optional: Modbus RTU (RS-485) via converter

To be specified upon order

Connections

Refer to the P&ID and the Installation Layout

Recommended Sample Flow

1…6 l/m (Integrated flow sensor detects sample flow)

Sample Pressure

Max 3 bar (g)

Sample Temperature

0…50oC

Sample Purity

Particle size of max. 2 mm

Sample Condition

Avoid air and particles in the sampling system

Sample pH Limits

4…11 pH limit

Max Ambient Temperature

Class A (55 °C)

Humidity

Class B

Vibration

Class A

EMC

Class A

Enclosure & Material

Class B (IP54) AISI 1008 Painted

Dimensions & Weight

Refer to the Installation Layout

Supports Sensor Modules: G6110 - G6111 - G6120 - G6130

Sensor Modules

PAH Module – Type G6110/G6111

Legislation

Compliance towards MEPC. 259(68) has been

demonstrated under the surveillance of various class

societies.

Approvals

Refer to Green Instruments website

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