Manitowoc M-90 Instructions d'utilisation

Installation, Use & Care Manual

This manual is updated as new information and models are released.

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Leader in Ice & Beverage Dispensers

M Series Ice Dispensers

Part Number 020002392 04/09

We reserve the right to make product improvements at any time.

Specifications and design are subject to change without notice.

Safety Notices

As you work on Manitowoc equipment, be sure to pay

close attention to the safety notices in this manual.

Disregarding the notices may lead to serious injury and/

or damage to the equipment.

Throughout this manual, you will see the following types

of safety notices:

Procedural Notices

As you work on Manitowoc equipment, be sure to read

the procedural notices in this manual. These notices

supply helpful information which may assist you as you

work.

Throughout this manual, you will see the following types

of procedural notices:

NOTE: Text set off as a Note provides you with simple,

but useful, extra information about the procedure you

are performing.

Read These Before Proceeding:

NOTE: SAVE THESE INSTRUCTIONS.

!Warning

Text in a Warning box alerts you to a potential

personal injury situation. Be sure to read the

Warning statement before proceeding, and work

carefully.

!Caution

Text in a Caution box alerts you to a situation in

which you could damage the equipment. Be sure to

read the Caution statement before proceeding, and

work carefully.

Important

Text in an Important box provides you with

information that may help you perform a procedure

more efficiently. Disregarding this information will

not cause damage or injury, but it may slow you

down as you work.

!Caution

Proper installation, care and maintenance are

essential for maximum performance and trouble-

free operation of your Manitowoc equipment. Read

and understand this manual. It contains valuable

care and maintenance information. If you encounter

problems not covered by this manual, do not

proceed, contact Manitowoc Foodservice Group.

We will be happy to provide assistance.

Important

Routine adjustments and maintenance procedures

outlined in this manual are not covered by the

warranty.

!Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused,

abused, neglected, damaged, or altered/modified

from that of original manufactured specifications.

Part Number 020002392 04/09 1

Table of Contents

Section 1

General Information

Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

How To Read A Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2

Installation Instructions

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Pre-installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Double Check: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Also Consider The Location Of The Following Items Before Installation: . . 2-2

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Minimum Circuit Amperage Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Drains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

OPTION A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

OPTION B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Step by Step Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Specifications Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Ice Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Table of Contents (continued)

2Part Number 020002392 04/09

Section 3

Operation

General System Overview

Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Ice Recommended for Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Rocking Chute Ice Dispensing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Operation Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Section 4

Maintenance

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Monthly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Disassembly for Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Disassemble the Rocking Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Re-Installing the Paddle Wheel Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Removal Of The Gearmotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Shipping, Storage and Relocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Section 5

Before Calling for Service

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Section 1 General Information

Part Number 020002392 04/09 1-1

Section 1

General Information

Read This Manual

Manitowoc Beverage Equipment (MBE) developed this

manual as a reference guide for the owner/operator and

installer of this equipment. Please read this manual

before installation or operation of the machine. A

qualified service technician mustperform installation and

start-up of this equipment, consult Section 5 within this

manual for service assistance.

If you cannot correct the service problem, call your MBE

Service Agent or Distributor. Always have your model

and serial number available when you call.

Your Service Agent ____________________________

Service Agent Telephone Number_________________

Your Local MBE Distributor ______________________

Distributor Telephone Number____________________

Model Number _______________________________

Serial Number ________________________________

Installation Date ______________________________

Unit Inspection

Thoroughly inspect the unit upon delivery. Immediately

report any damagethat occurred during transportation to

the delivery carrier. Request a written inspection report

from a claims inspector to document any necessary

claim.

Model Numbers

This manual covers the following models:

HOW TO READ A MODEL NUMBER

Accessories

LEGS

Legs are optional equipment with most MBE dispensers.

Standard legs are 4" (10.2 cm) tall stainless steel legs. If

an ice machine is installed on top of the dispenser, legs

must not be installed. We do not recommend using legs

when an ice machine is mounted on the dispenser. The

combined weight of the dispenser, ice and ice machine

is more evenly distributed when the base area of the

dispenser is in contact with the countertop.

Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused,

abused, neglected, damaged, or altered/modified

from that of original manufactured specifications.

Ice Dispensers

M-45, M90

M = Ice Only Ice Capacity

Model Prefix Model Base

M–45

General Information Section 1

1-2 Part Number 020002392 04/09

Serial Number Location

This number is required when requesting information

from your local distributor. The serial number is listed on

the SERIAL NUMBER DECAL affixed to the dispenser.

Serial Number Location

Warranty Information

Consult your local MBE Distributor for terms and

conditions of your warranty. Your warranty specifically

excludes all beverage valve brixing, general

adjustments, cleaning, accessories and related

servicing.

Your warranty card must be returned to MBE to activate

the warranty on this equipment. If a warranty card is not

returned, the warranty period can begin when the

equipment leaves the MBE factory.

No equipment may be returned to MBE without a written

Return Materials Authorization (RMA). Equipment

returned without an RMA will be refused at MBE’s dock

and returned to the sender at the sender’s expense.

Please contact your local MBE distributor for return

procedures.

Label

Part Number 020002392 04/09 2-1

Section 2

Installation Instructions

General

These instructions are provided to assist the qualified

installer. Contact your Manitowoc Beverage Equipment

Service Agent or call Manitowoc Beverage Equipment

for information regarding start-up services.

Location

The location selected for the beverage dispenser must

meet the following criteria. If any of these criteria are not

met, select another location.

• The air temperature must be at least 50°F (10°C), but

must not exceed 95°F (35°C).

• The location must not be near heat-generating

equipment or in direct sunlight and must be protected

from weather.

• The countertop must be level. Verify that the

countertop can support the weight of the dispenser,

or the dispenser/ice machine combination plus the

weight of the stored ice.

• Water lines, drains and power outlet must be within 6'

(1.8 m) of location.

Dimensions

Important

Failure to follow these installation guidelines may

affect warranty coverage.

MSeriesABCFG

45 24.25"

(38.10 cm) 15"

(38.01 cm) 9.75"

(24.8 cm) 26.00"

(66.00 cm) 28"

(71.10 cm)

90 32.00"

(81.30 cm) 15"

(38.10 cm) 9.75"

(24.8 cm) 26.00"

(66.00cm) 28"

(71.10cm)

Caution

Cutting the countertop may decrease its strength.

Counter must be braced to support the dispenser

countertop weight plus ice storage capacity and

weight of icemaker, if applicable.

Installation Instructions Section 2

2-2 Part Number 020002392 04/09

Pre-installation Checklist

When installing any system, first make sure the major components are available.

DOUBLE CHECK: ALSO CONSIDER THE LOCATION OF THE

FOLLOWING ITEMS BEFORE INSTALLATION:

Do you have enough space to install the

dispenser?

Do you have a minimum of 6 inches (15.3 cm)

clearance on all sides?

Is the countertop level?

Can the countertop support the weight of the

dispenser plus the weight of the stored ice?

Water line

Drain

Power outlet

Heating and air conditioning ducts

Section 2 Installation Instructions

Part Number 020002392 04/09 2-3

Electrical

GENERAL

MINIMUM CIRCUIT AMPACITY

The minimum circuit ampacity is used to help select the

wire size of the electrical supply. (Minimum circuit

ampacity is not the beverage/ice machine’s running amp

load.) The wire size (or gauge) is also dependent upon

location, materials used, length of run, etc., so it must be

determined by a qualified electrician.

ELECTRICAL REQUIREMENTS

Refer to Ice Machine Model/Serial Plate for voltage/

amperage specifications.

VOLTAGE

The standard voltage for a M Series dispensers is

120VAC-60Hz. A power cord is provided with 120VAC-

60Hz models only. M Series dispensers use a 1/15 hp

gearmotor.

MINIMUM CIRCUIT AMPERAGE CHART

Grounding Instructions

This appliance must be grounded. In the event of

malfunction or breakdown, grounding provides a path of

least resistance for electric current to reduce the risk of

electric shock. This appliance is equipped with a cord

having an equipment-grounding conductor and a

grounding plug. The plug must be plugged into an

appropriate outletthat is properly installed and grounded

in accordance with all local codes and ordinances.

Warning

All wiring must conform to local, state and national codes.

Important

Due to continuous improvements, this information is

for reference only. Please refer to the dispenser

serial number tag to verify electrical data. Serial tag

information overrides information listed on this page.

Dispenser Voltage/Cycle Minimum

Circuit Amps

M-45, M-90 120/60 2.5 FLA

220/50 1.0 FLA

Warning

Risk of electrical shock. Connect to a properly

grounded outlet only.

Warning

Improper connection of the equipment-grounding

conductor can result in a risk of electric shock.

The conductor with insulation having an outer

surface that is green with or without yellow stripes

is the equipment grounding conductor. If repair or

replacement of the cord or plug is necessary, do

not connect the equipment-grounding conductor

to a live terminal. Check with a qualified electrician

or serviceman if the grounding instructions are

not completely understood, or if in doubt as to

whether the appliance is properly grounded. Do

not modify the plug provided with the appliance —

if it will not fit the outlet, have a proper outlet

installed by a qualified electrician.

Installation Instructions Section 2

2-4 Part Number 020002392 04/09

Warning

When using electric appliances, basic precautions

should always be followed, including the following:

a. Read all the instructions before using the

appliance.

b. To reduce the risk of injury, close

supervision is necessary when an

appliance is used near children.

c. Do not contact moving parts.

d. Only use attachments recommended or

sold by the manufacturer.

e. Do not use outdoors.

f. For a cord-connected appliance, the

following shall be included:

• Do not unplug by pulling on cord. To

unplug, grasp the plug, not the cord.

• Unplug from outlet when not in use and

before servicing or cleaning.

• Do not operate any appliance with a

damaged cord or plug, or after the

appliance malfunctions or is dropped or

damaged in any manner. Contact the

nearest authorized service facility for

examination, repair, or electrical or

mechanical adjustment.

g. For a permanently connected appliance —

Turn the power switch to the off position

when the appliance is not in use and before

servicing or cleaning.

h. For an appliance with a replaceable lamp —

Always unplug before replacing the lamp.

Replace the bulb with the same type.

i. For a grounded appliance — Connect to a

properly grounded outlet only. See

Grounding Instructions.

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