Malaguti F10 2008 Manuel d'instructions

TABLE OF CONTENTS

Pag.

Introduction 3

Manual updates 3

Notes for easy consultation 4

Page layout 4

 4

Additional pages 4

Editing symbols 4

Abbreviations 6

Technical term dictionary 7

General wiring diagram 8

Key to general wiring diagram 9

Colour key 10

Checking switches 11

Connection of switches described in this manual 11

Position of switches and continuity of contacts 12

Checking fuses 13

Location of electrical components 14

Ignition system 15

Faulty ignition 15

Electrical starting system 18

Faulty electrical starting system 18

Pag.

Recharging system 22

Battery cannot be charged 22

Lighting system 24

The entire lighting system does not work 24

Headlight does not work 27

Instrument board indicator light does not come on 28

Rear light does not come on 29

Signalling system 30

The entire signalling system does not work 30

Horn is not working 32

“Stop” light does work 34

Turn indicators and relative indicator light do not work 36

The mix oil signal does not work 38

Fuel reserve indicator light is not working 39

INTRODUCTION

Malaguti

No part of this publication, whether text or illustrations, may be reproducedMalaguti



FIRST EDITION: 06/08

INTRODUCTION

This publication describes all necessary steps for troubleshooting concerning the electrical system (Electronic Injection System) and of the possible service operations,

trade technicians (Authorised Service Centres) with the necessary information for operating in compliance with the



Further information can be derived from the “Chassis” workshop manual, from the “Engine” workshop manual and from the Spare Parts catalogue



The steps for the removal of body parts and of electric and mechanical components, to allow access to wiring or electric components to service, can be taken from the





For any further information you may need, refer to the Malaguti S.p.A. 





MANUAL UPDATES

Any subsequent updates 

The table of contents

The Electrical System Troubleshooting Manual is to be considered as an essential tool to be properly kept up-to-date so as to maintain its “validity”

over time.

•

NUMERO DI PAGINA

TITOLO SEZIONE

INTRODUCTION

NOTES FOR EASY CONSULTATION

PAGE LAYOUT

MODIFIED PAGES

M, with the new date





ADDITIONAL PAGES

Any additional pages shall bear the last number of the section to which they belong, followed by the letter Aand the new date

EDITING SYMBOLS

Symbols have been provided for quick and easy reference             



These symbols may appear next to a text (in which case they refer solely to the text itself), next to a gure

and to the relative text), or at the top of the page

The meaning of the symbols should be duly memorised as their scope is to avoid having to repeat basic technical concepts or safety recommendations. They

are therefore to be considered as veritable “memory tags”. In case of any doubt as to their meaning, consult the Page in which they are fully described.

•

XSECTION TITLE

WPAGE NUMBER

INTRODUCTION

NOTe

Recommendations and precautions regarding rider safety and motor vehicle integrity.

CAUTION!

Situations entailing the risk of personal injury to maintenance or repair mechanics, other workshop personnel or third parties, or damage to environment,

vehicle or equipment.

FIRE HAZARD

Indicates operations which may constitute a re hazard.

DANGER OF EXPLOSION

Indicates operations which may constitute a risk of explosion.

TOXIC FUMES

Indicates a possibility of intoxication or inammation of the upper respiratory tract.

MECHANICAL MAINTENANCE

Operations to be performed only by an expert mechanic.

ELECTRICAL MAINTENANCE

Operations be performed only by an expert electrical/electronic technician.

NO!

Operations to be absolutely avoided.

ENGINE WORKSHOP MANUAL

Indicates information which may be obtained by referring to said document.

SPARE PARTS CATALOGUE

Indicates information which may be obtained by referring to said document.

INTRODUCTION

ABBREVIATIONS

FFigure

Cs Tightening torque

P Page

Pr Paragraph

SSection

Sc Diagram

TTable

VScrew

The letter V in the illustrations refers to retaining or adjusting screws.

The number following this letter refers to the number of the same type

of screw in the unit or component described and illustrated. Letters not

followed by a number indicate a single screw. In case of different screws

being referred to in the illustration, the letter V is followed by a number

and a small letter, for instance: (V4a).

Unless otherwise specied, units and components are reassembled by

proceeding in the reverse order of removal.

Before any servicing, make sure that the vehicle is perfectly

stable.

The front wheel should preferably be anchored to the equipment

integral with the lifting board (A).

•

INTRODUCTION

TECHNICAL TERM DICTIONARY

V = (DC) : direct current (supply from battery)

V ~ (AC) : alternating current (supply from ywheel)

A: Ampere: the unit of electric current

W: Watt: the unit of electric power

(result of Volts by Amps A x V = W)

Ω: OHM: the unit of electrical resistance

Innite OHM: tester prods disconnected or cable interrupted

OHM = 0: continuity with tester prods connected and cable not interrupted

PIN: connector terminal

Line: cable between two PINS

< : less than

<: less than or equal to

> : greater than

> : greater than or equal to

KPa (or bar): the unit of pressure (100 KPa = 1 bar)

÷ : from - to

~ : approximately

•

0FF

B-R

HORN

TURN

RELAIS

BATTERIA

B-R

BL-R

10 W10 W

W15 W15 W

M-N

BL-R

R-VR

B-AZ

M-N

10 A

7.5 A

M-N

12V

4 Ah

B-VR

GL-B B

GL-B

A.T.

R/VR

B/VR

B/AZ

B/VR

R/N

R/VR

B/AZ

B-AZ

B-VR

R-VR

BL-R

Tegolo

BL-R

0FF

-B

-R

0FF

-R

-N

-B

LIGHTS START

GL-B

-R

B-N

LOCK

OFF

CHECK

VLV

VRV

RSR

VRV

RSR

N.c.

R/VR N

B/AZ

B/VR

071128

GL-VR

N.c.

21W 5W

0FF

B-R

HORN

TURN

RELAIS

BATTERIA

B-R

BL-R

10 W10 W

W15 W15 W

M-N

BL-R

R-VR

B-AZ

M-N

10 A

7.5 A

M-N

12V

4 Ah

B-VR

GL-B B

GL-B

A.T.

R/VR

B/VR

B/AZ

B/VR

R/N

R/VR

B/AZ

B-AZ

B-VR

R-VR

BL-R

Tegolo

BL-R

0FF

-B

-R

0FF

-R

-N

-B

LIGHTS START

GL-B

-R

B-N

LOCK

OFF

CHECK

VLV

VRV

RSR

VRV

RSR

N.c.

R/VR N

B/AZ

B/VR

071128

GL-VR

N.c.

21W 5W

19 18

613

810 11

202122232425262728

GENERAL WIRING DIAGRAM

KEY TO GENERAL WIRING DIAGRAM

1) ELECTRICAL STARTER

2) FLYWHEEL MAGNETO

3) HORN WITH SHIELDING



5) STOP SWITCH

6) LEFT HAND SWITCH

7) FRONT LEFT TURN INDICATOR

8) DOUBLE HEADLIGHT

9) FRONT RIGHT TURN INDICATOR

10) INSTRUMENT BOARD

11) PROVISION FOR ALARM SYSTEM

12) KEY SWITCH

13) RIGHT HAND SWITCH

14) STOP SWITCH

15) CAPACITOR, 50 V - 2200 UF

16) CDI CONTROL UNIT

17) VOLTAGE REGULATOR

18) COIL

19) FUEL LEVEL SENSOR

20) OIL INDICATOR SWITCH

21) REAR RIGHT TURN INDICATOR

22) PARKING LIGHT, 5 W

23) REAR LEFT TURN INDICATOR

24) STARTER MOTOR

25) RELAY

26) FUSE, 10 A



28) 12 V BATTERY

GENERAL WIRING DIAGRAM

COLOURKEY

AR ORANGE

AZ LIGHT BLUE

AZ-B LIGHT BLUE - WHITE

BWHITE

B-VR WHITE - GREEN

B-BL WHITE - BLUE

B-R WHITE - RED

B-VL WHITE - PURPLE

BL BLUE

BL-VR BLUE - GREEN

BL-R BLUE - RED

GL YELLOW

GL-B YELLOW - WHITE

GL-VR YELLOW - GREEN

GL-R YELLOW - RED

GR GREY

MBROWN

M-N BROWN - BLACK

M-B BROWN - WHITE

NBLACK

N-R BLACK - RED

RRED

R-VR RED - GREEN

RS PINK

VL PURPLE

VR GREEN

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Yoto

Yoto Lion Manuel utilisateur

WESTHILL BIKES

WESTHILL BIKES LINK Manuel utilisateur

BAnff

BAnff eProdigy series Manuel utilisateur

Winther

Winther 475 Manuel utilisateur

Jetson

Jetson JBZL17 Manuel utilisateur

First Choice Mobility

First Choice Mobility Roma Medical Corella S741 Manuel utilisateur

Carrera

Carrera impel Manuel utilisateur

Afikim

Afikim Superlight SL-3 Manuel utilisateur

CareCo

CareCo ZOOM Manuel utilisateur

Douglas

Douglas Vespa G.S. Manuel utilisateur

Gazelle

Gazelle with BOSCH System Manuel utilisateur