MAKSIWA BMS.3200.IR Manuel utilisateur

BMS 3200.IR

INSTRUCTION MANUAL

Sliding Panel Saw 3200 mm

ATTENTION: FOR YOUR SAFETY, READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING

OR USING THIS PRODUCT. SAVE THIS MANUAL FOR FUTURE REFERENCE.

Greetings,

Congratulations, you just purchased the BMS.3200.IR Precision Saw, which was

developed with the Maksiwa’s highest standards of technology and quality.

Your BMS.3200.IR Precision Saw allows you to have the highest productivity in

woodworking. Besides a great ﬁ nish, the BMS.3200.IR ensures that your cuts are

always precise. It should be noted that to use this machine with maximum efﬁ ciency,

you should read and understand the instructions in this manual.

Visit our website to know about other products and technical assitance:

www.maksiwa.com/usa

[email protected]

Attention!: The machine must be inspected immediately upon arrival. If the machine has been

damaged during transport, or if any parts are missing, a written record of the problems must be

submitted to the forwarding agent and a damage report compiled. Also be sure to notify your

supplier immediately.

For the safety of all personnel, it is necessary to study this manual thoroughly before assembly

and operation. This manual must be kept in good condition and should be considered as part

of the machine. Furthermore, the manual must be kept to hand and within the vicinity of the

machine so that it is accessible to operators when using, maintaining or repairing the machine.

Maksiwa International Inc.

4100 N Powerline Rd, Suite D3 Pompa-

no Beach, FL

Call us free: 844-319-6594

[email protected]

www.maksiwa.com/usa

Contents

1.General.....................................................................................................................................................................05

1.1 Foreword.........................................................................................................................................................05

1.2 Machine Identiﬁ cation ..................................................................................................................................05

1.3 Customer Service recommendations ........................................................................................................05

1.4 Copyright .....................................................................................................................................................06

1.5 Spare Parts .....................................................................................................................................................06

1.6 Disposal .........................................................................................................................................................06

2. Safety Precautions...............................................................................................................................................07

2.1SafetyRegulations...........................................................................................................................................07

2.2 Residual Risks ................................................................................................................................................08

2.3 Safety and Information Signals.....................................................................................................................09

3. Speciﬁ cations......................................................................................................................................................10

3.1 Main Components ..........................................................................................................................................10

3.2 Technical Speciﬁ cation .................................................................................................................................10

3.3 Electrical Connection ...................................................................................................................................11

3.5 Noise Level ....................................................................................................................................................13

3.5 Dust Extraction .............................................................................................................................................13

3.6 Safety Devices...............................................................................................................................................14

4. Installation............................................................................................................................................................15

4.1Contents of Package .....................................................................................................................................15

4.2 Lifting and Unloading ....................................................................................................................................17

4.3 Installation Zone Characteristic .................................................................................................................17

4.4 Install of Loose Parts - Introduction ................................................................................................................18

5. Adjustment ..........................................................................................................................................................21

5.1 Setup and Control ............................................................................................................................................... 21

5.2 Extension Table Flatness Adjustment .............................................................................................................21

5.3 Rip Fence Precision Adjustment ....................................................................................................................22

6. Operating Procedures ........................................................................................................................................26

6.1 Machine Start And Stop ...............................................................................................................................26

6.2 Working Station ............................................................................................................................................26

6.3 Working with the Machine ...........................................................................................................................27

6.4 Correct Use for this Machine .........................................................................................................................28

7. Maintenance ........................................................................................................................................................29

7.1 Repace Saw Blade .........................................................................................................................................29

7.2 Overall Cleaning ............................................................................................................................................29

7.3 General Lubrication .......................................................................................................................................30

7.4 Replacement and Disposal .........................................................................................................................30

8. Trouble Shooting .................................................................................................................................................31

9. Exploded View .....................................................................................................................................................32

10. Terms of Warranty ..............................................................................................................................................56

1 General Information

1.1 Foreword

This machine is desinged to make straight and angle cut for wood material, especially for wood board cutting.

Some information and illustrations in this manual may difer from the machine in your possession, since all the

conﬁ gurations inherent in the machine complete with all the optionals are described and illustrated. Therefore,

refer only to that information strictly connected with the machine conﬁ guration you have purchased.

With this manual we would like to provide the necessary information for maintenance and proper use of

the machine. The distribution network is at your service for any technical problem, spare parts or any new

requirement you may have for the development of your activity.

This manual must be read and understood before operating the machine. This will provde a better working

knowledge of the machine, for increased safety and to obtain the best results.

To facilitate its reading, the manual has been divided into sections pointing out the most important operations.

For a quick research of the topics, it is recommended to consult the index. To better stress the importance of

some basic passages, they have been marked by some preceding symbols:

WARNING

Indicates imminent risks which may cause serious injury to the operator or other persons.

Be careful and scrupulously follow the instructions.

CAUTION

A statement advising of the need to take care lest serious consequences result in harm to material

items such as the asset or the product.

1.2 Machine Identiﬁ cation

There is a identiﬁ cation plate ﬁ xed to the machine, containing the manufacturer’s data, year of construction,

serial number and technical speciﬁ cations.

1.3 Customer Service Recommendation

Apply the machine to skilled and authorized technical staff to carry out any operation dealing with parts

disassembly. Keep to the instructions contained in this manual for the correct use of the machine.

CAUTION

Only skilled and authorized staff shall use and service the machine after reading this manual.

Respect the accident prevention regulations and the general safety and industrial medicine rules.

1 General

Indicates imminent risks which may cause serious injury to the operator or other persons.

1.4 Copyright

This manual should be handled conﬁ dentially. It is designated solely for those persons who work on or with the

machine. All descriptions, texts, drawings, photos and other depictions are protected by copyright and other

commercial laws. Illegal use of the materials is punishable by law.

This manual, in its entirety or parts thereof, may not be transferred to third parties or copied in any way or

form, and its contents may not be used or otherwise communicated without the express written consent of

the manufacturer.

Infringement of these rights may lead to a demand for compensation or other applicable claims. We reserve

all rights in exercising commercial protection laws.

1.5 Spare parts

Attention: Non genuine, counterfeit or faulty spare parts may result in damage, cause malfunction or

complete breakdown of the machine.

If unauthorized spare parts are ﬁ tted into the machine, all warranty, service, compensation and liability claims

against the manufacturer and their contractors, dealers and representatives shall be rejected. Use only genuine

spare parts supplied by the manufacturer. Unless, speciﬁ ed by manufactor.

1.6 Disposal

Attention!: Used electrical materials, electronic components, lubricants and other auxiliary substances

must be treated as hazardous waste and may only be disposed of by specialised, licensed ﬁ rms.

If the machine is to be disposed of, separate the components into the various materials groups in order to

allow them to be reused or selectively disposed of. The whole

structure is made of steel and can therefore be dismantled without problem. This material is also easy to

dispose of and does not pollute the environment or jeopardize public health. International environmental

regulations and local disposal laws must always be complied with.

1 General

2 Safety Precautions

2.1 Safety Regulations

WARNING

Indicates imminent risks which may cause serious injury to the operator or other persons.

Be careful and scrupulously follow the instructions.

The manufacturer disclaims all responsibilities for damages to persons or things, which might be caused by

any failure to comply with the safety regulations.

• The machine operator shall have all necessary prerequisites in oder to operate a complex machiery.

• It is prohibited to use the machine when under the inﬂ uence of alcohol, drugs or medication.

• All the operators must be suitably trained for use, adjustment and operation of the machine.

• The operators must carefully read the manual paying particular attention to the warning and safety

notes. Furthermore, they must be informed on the dangers associated with use of the machine and the

precautions to be taken, and must be instructed to periodically inspect the guards and safety devices.

• Before carrying out adjustment, repair or cleaning work, disconnect the machine from the electric power

and lock the disconnect switch in its “OFF” position by setting the main switch to stop.

• After an initial bedding-in period or many hours of operation, the driving belts may slacken; this causes an

increase in the tool stopping time (the stopping time must be less than 10 seconds). Immediately tighten

them.

• The working area around the machine must be kept always clean and clear, in order to have an immediate

and easy access to the switchboard.

• Never insert materials which are different from those which are prescribed for the machine utilization. The

material to be machined must not contain any metal parts.

• Never machine pieces which may be too small or too wide ithrespect to the machine capacity. - Do not

work wood which has evident defects (cracks, knots, metal parts, etc.)

• Never place hands among the moving parts and/or materials.

• Keep hands clear from the tool; feed the piece with the aid of a pusher.

• Keep the tools tidy and far away from those not authorized persons.

• Never employ cracked nor uckled, neither not correctlyreground tools.

• Never use the tools beyond the speed limit recommended bythe producers.

• Carefully clean the rest surfaces of tools and make surethat they ﬁ nd perfectly horizontally positioned, and

with no dents at all.

• Always wear gauntlets when handling the tools.

• Mount the tools in the right machining direction.

• Never start the machine before having correctly installed all the protections.

2 Safety Regulations

Indicates imminent risks which may cause serious injury to the operator or other persons.

• Connect the dust suction hoods to an adequate suction system; suction must always be activated when

the machine is switched on.

• Never open doors or protections when the machine or the system is operating.

• Many unpleasant experiences have shown that anybody may wear objects which could cause serious

accidents. Therefore, before starting working, take any bracelet, watch or ring off.

• Button the working garment sleeve well around the wrists.

• Take any garment off which, by hanging out, may get tangled in the MOVING UNITS.

• Always wear strong working footwear, as prescribed by the accident-prevention regulations of all countries.

• Use protection glasses. Use appropriate hearing protection systems (headsets, earplugs, etc.) and dust

protection masks.

• Never let unauthorized people repair, service or operate the machine.

• The manufacturer is not responsible for any damage deriving from arbitrary modiﬁ cations made to the

machine. - Any transport, assembly and dismantling is to be made only by trained staff, who shall have

speciﬁ c skill for the speciﬁ ed operation.

• The operator must never leave the machine unattended during operation.

• During any working cycle break, switch the machine off.

• In case of long working cycle breaks, disconnect the general power supply.

• The operating method to be followed in the event of accident or breakdown, the machine should be

turned off immediately and unplug from main power and ask for assistance for the authorized people. If

a blockage is likely to occur, the workpiece should be move back a little and enable the equipment to be

safely unblocked.

2.2 Residual Risks

Despite observance of all the safety regulations, and use according to the rules described in this manual,

residual risks may still be present, among which the most recurring are:

• contact with tool

• contact with moving parts (belts, pulleys, etc..)

• recoil of the piece or part of it

• accidents due to wood splinters or fragments

• tool insert ejection

• electrocution from contact with live parts

• danger due to incorrect tool installation

• inverse tool rotation due to incorrect electrical connection

• danger due to dust inhalation in case of working without vacuum cleaner.

Bear in mind that the use of any machine tool carries risks.

Use the appropriate care and concentration for any type of machining (also the most simple).

The highest safety is in your hands.

2 Description

2.3 Machine Safety

This signals may be applied on the machine; in some cases they indicate possible danger conditions, in others

they serve as indication.

Always take the utmost care.

SAFETY SIGNALS:

Risk of eye injury. Wear eye protection.

Wear hearing protection systems.

Danger of electric shock. Do not access the area when the machine is powered.

Carefully read and understand the manual before using the machine.

INFORMATION SIGNALS:

Indicate the technical characteristics, direction of rotation and inclination, block and release, etc.

Carefully following the directions to simply the use and adjustment of the machine.

The signals are graphically described and do not require further explanation.

3 Description

3 Speciﬁ cations

3.1 Main Components

3.2 Technical Speciﬁ cation

3.1 Main Components

Motor Voltage 220V-60Hz/3x220V-60Hz

Main motor power 5HP

Scoring motor power 1HP

Main blade diameter 315-30mm

Main blade speed 4000rpm

Scoring blade diameter 120-20mm

Scoring blade speed 8000rpm

Blade tilt 0~45°

Main table size 800x530mm

Right extension table size 800x820mm

Max.rip capacity 1250mm

Max.depth of cut 95mm@90° | 67mm@45°

Sliding table size 3200x375mm

Square sliding table size 1200x630mm

9 - Tilting handwheel

10 - Rip fance assemnly

1 - Right extension table

2 - Main table

3 - Blade guard assembly

4 - Blade

5 - Rear extension table

6 - Sliding table

7 - Telescopic fence

8 - Square sliding table

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