Makita DA330D Manuel

Models No.

Description

PRODUCT

CONCEPT AND MAIN APPLICATIONS

P 1/ 10

DA330D/ DA331D

10.8V Cordless Angle Drill 10mm (3/8")

Specification

Standard equipment Optional accessories

Note: The standard equipment for the tool

shown above may vary by country.

Battery BL1013*2

Battery BL1014*3

Charger DC10WA*2

Charger DC10WB*3

Battery cover

Chuck key S10 (for DA330D only)

+ Bit 2-50

Plastic carrying case

Models DA330D/ DA331D have been developed

as the first 10.8V Li-ion cordless angle drills.

The compact angle head and its small center height allow easy access to

tight spaces where DC driver drills cannot do it.

The difference between these models are as follows;

DA330D/ equipped with Keyed drill chuck

DA331D/ equipped with Keyless drill chuck

Battery

Specification Model No.

No load speed: min.ˉ¹=rpm

Charging time (approx.): min.

Weight according to

EPTA-Procedure 01/2003*4: kg (lbs)

Capacity: Ah

Type of cell

Voltage: V

0 - 800

Max output: W 135

1.1 (2.4)

Energy capacity: Wh

Li-ion

DA330D DA331D

1.1 (2.5)

*2For all countries except North, Central and South American countries; however, DC10WA is supplied to Argentina.

*3For North, Central and South American countries except Argentina

*4with battery

Dimensions: mm (")

Width (W)

Height (H)

Length (L) 298 (11-3/4)

Model No. DA331D

52 (2-1/16)

77 (3)

310 (12-1/4)

52 (2-1/16)

88 (3-1/2)

DA330D

Driver bits

Socket bits

Drill bits for wood

Drill bits for steel

Battery BL1013*2

Battery BL1014*3

Charger DC10WA*2

Charger DC10WB*3

1.3

10.8*2, (10.8/12Vmax*3)

50 with DC10WA*2, (DW10WB*3)

Capacities: mm (") Steel

Wood

10 (3/8)

12 (1/2)

Capacity of drill chuck: mm (")

Drill chuck type

1.5 (1/16) - 10 (3/8) 0.8 (1/32) - 10 (3/8)

Keyed Keyless

Yes (single LED)

Reverse switch

LED job light

Yes

Electric brake

Variable speed control by trigger

DA330D

DA331D

TECHNICAL INFORMATION

P 2/ 10

Repair

Apply Makita grease N No.2 to the following portions designated with the black triangle to protect parts and product

from unusual abrasion.

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

Code No. Description Use for

[2] LUBRICATION

Fig. 1

Item No. Description

Teeth portion for smooth engaging with Spiral bevel gear 6

Teeth portion for smooth engaging with Motor’s gear

AmountPortion to lubricate

Bearing plate (for arbor press)1R022

1R029

1R045

1R223

1R224

Bearing setting pipe 23-15.2

Gear extractor (large)

Torque wrench shaft 20-90N·m

Ratchet head 12.7 (for 1R223)

1R231

1R269

1R279

1R291

1R398

1/4” Hex. shank bit for M8

Bearing extractor

Round bar for Arbor 5-50

Retaining ring S and R pliers

Bearing retainer wrench

removing / assembling Spur gear 42 for DA330D

assembling Spur gear 42 for DA331D

removing Spur gear 42

removing / assembling Keyless drill chuck for DA331D

removing Ball Bearings

removing Gear shaft from Spur gear 42 for DA330D

removing Retaining Ring S-12

loosening / fastening Bearing retainer

DA331DDA330D

DC motor

20 4 g

2.5 g

a little

Spiral bevel gear 31

Lock ring for DA331D Inside where 6 Spur gear 42 contacts4

Spur gear 426

Spiral bevel gear 6Spiral bevel gear 6

DC motor

P 3/ 10

Fig. 2A

Drill chuck is factory assembled to Spindle to which Spiral bevel gear 31 is mounted. Consequently, it is impossible

to replace Drill chuck singly without removing Spiral bevel gear 31 from the Spindle portion of Drill chuck.

Disassemble Drill chuck section as drawn in Fig. 2A.

Cloth or something soft

1R398

Note in Disassemble:

When removing Bearing retainer 36-43,

turn 1R398 with a screwdriver or something like

with pressing 1R398 firmly.

1. Set the machine to vise with a cloth or something soft

to protect the machine, then remove Bearing retainer

36-43 by turning it clockwise with 1R398.

2. Disassemble Drill chuck section

by tapping the edge of Gear housing

with a plastic hammer.

3. Remove Ball bearing 608ZZ with 1R269, and remove

Retaining ring S-12 with 1R291.

Then, Spiral bevel gear 31 is removed from Drill chuck.

Note: Be careful not to lose Key 4.

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -1A. Drill Chuck and Spiral bevel gear 31 for DA330D

Bearing retainer 36-43

Ball bearing

608ZZ

Retaining

ring S-12

Ball bearing

6806DDW

Pins

3A. If it is difficult to remove Spiral bevel gear 31

by hand, remove the gear with 1R045.

It is possible to remove the gear together with

Spiral bevel gear 31 using with 1R045.

In this case, make sure that three Jaws are

exactly closed before setting 1R045.

4. Spiral bevel gear 31 and Ball bearing 6806DDW

are removed from Drill chuck S-10.

Note: Be careful not to lose Key 4.

Key 4

Spiral bevel

gear 31

Spiral bevel gear 31

three Jaws

Note in Disassemble:

In case three jaws of the drill chuck is not closed

completely, Pins interfere with Ball bearing

6806DDW.

Ball bearing

6806DDW

Drill chuck S-10

DISASSEMBLING

Key 4

Spiral bevel gear 31

P 4/ 10

Fig. 2B

Disassemble Drill chuck section as drawn in Fig. 2B.

(1) Preset the fastening torque of 1R223 to 40 - 45 N·m.

(2) Assemble Drill chuck by reversing the disassembly procedure. (Refer to the illustrations in Fig. 2B)

(1) Disassemble Keyless drill chuck as drawn in Fig. 2B.

(2) Disassemble Bearing retainer 36-43 as drawn in Fig. 3.

1. Assemble the repairing tool by attaching

1R231, 1R224 and Bit adapter to 1R223.

2. Grip 1R231 with Drill chuck, then remove Drill chuck

by turning the repairing tool counterclockwise.

Repair

[3] -1B. Drill Chuck for DA331D (equipped with Keyless Drill Chuck)

[3] -2. Spiral bevel gear 31 for DA331D

1R223

1R224 1R231

Bit adapter

DISASSEMBLING

ASSEMBLING

Fig. 3

1R398

Cloth or something soft

Bearing retainer 36-43

Assemble Drill chuck section by reversing the disassembly procedure. (Refer to the illustrations in Fig. 2A)

Note in Assembling 1:

Close the three Jaws for easy assembling Ball bearing 6806DDW.

Note in Assembling 2:

Do not forget to mount Key 4 to the groove on Spindle of Drill chuck, and mount Spiral bevel gear 31 to Spindle

while aligning the notch of Spiral bevel gear 31 to Key 4.

ASSEMBLING

[3] DISASSEMBLY/ASSEMBLY

[3] -1A. Drill Chuck and Spiral bevel gear 31 for DA330D (cont.)

1. Set the machine to vise with a cloth or something soft

to protect the machine, then remove Bearing retainer

36-43 by turning it clockwise with 1R398.

Note in Disassemble:

When removing Bearing retainer 36-43,

turn 1R398 with a screwdriver or something like

with pressing 1R398 firmly.

P 5/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Spiral bevel gear 31 for DA331D (cont.)

DISASSEMBLING

ASSEMBLING

Assemble Spiral bevel gear 31 by reversing the disassembly procedure. (Refer to Figs. 4, 3 and 2B)

Fig. 4

2. Disassemble the gear section

by tapping the edge of Gear

housing with a plastic hammer.

Spindle

Bearing box

Spiral bevel

gear 31

Retaining ring S-12

Key 4

Retaining ring S-12

Ball bearing 608ZZ

3. Bearing box can be removed by hand. Remove Ball bearing 608ZZ

with 1R269, and remove Retaining ring S-12 with 1R291. Then,

Spiral bevel gear 31 is removed by hand. If it is difficult to remove

the gear by hand, remove it with 1R045.

Note: Be careful not to lose Key 4.

(3) Disassemble Gear section as drawn in Fig. 4.

Gear section

P 6/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -3A. Spiral bevel gear 6 and Spur gear 42 for DA330D

DISASSEMBLING

1. Remove Key holder from

Housing set.

2. Remove Set plates from Housing set

with small slotted screwdriver.

3. Remove Housing R

by unscrewing seven

3x16 Tapping screws.

4. Separate Gear housing section. 5. Remove Spur gear 42 together

with Spiral bevel gear 6 by tapping

Gear housing with a plastic hammer.

Spur gear 42 and

Spiral bevel gear 6

Housing R

(1) Take out Spiral bevel gear 6 and Spur gear 42 as drawn in Fig. 5.

(2) Remove spiral bevel gear 6 as drawn in Fig. 6.

Fig. 5

Fig. 6

Key holder Set plate (2pcs.)

Gear housing

1R022

Ball bearing

696ZZ

1. Insert a set of 1R022 between Spur gear 42 and Ball bearing 608ZZ. Then, push Ball bearing 696ZZ

with Arbor press to seat the bearing on Spur gear 42.

2. Remove Spur gear 42 and Ball bearing 696ZZ using 1R279 and Arbor press. Ball bearing 608ZZ

remains on Spiral bevel gear 6 after this process. The bearing is removed with 1R269.

Ball bearing 608ZZ

1R022

Spur gear 42

Spiral bevel gear 6

Ball bearing 696ZZ Ball bearing 608ZZ

1R022

1R279

Spiral bevel gear 6

P 7/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -3A. Spiral bevel gear 6 and Spur gear 42 for DA330D (cont.)

[3] -3B Spiral bevel gear 6 and Spur gear 42 for DA331D

DISASSEMBLING

(1) Take out Gear housing in the same way as DA330D. (See Fig. 5)

(2) Disassemble Spiral bevel gear 6 and Spur gear 42 as drawn in Fig. 8.

Fig. 8

Fig. 7

3-1. Find out Ring spring’s cut portion

at the grooved portion of Spline,

insert a pricker under Ring spring

at the near point of the cut portion.

3-2. Remove Ring spring with the pricker

as drawn below.

1. Tap the edge of Gear housing

with a plastic hammer

to remove Gear section

from Gear housing.

4. Strike Gear section to work bench to separate

Spiral bevel gear 6 from Spur gear 42.

2. Remove Ball bearing

696ZZ with 1R269.

3. Remove Ring spring 6 with a pricker as drawn right.

Spiral bevel gear 6

Ball bearing 608ZZ

Gear section

ASSEMBLING

Assemble the gear section by reversing the disassembly procedure. (Refer to Figs. 6 and 5)

Note: Spur gear 42 has to be assembled as drawn in Fig. 7.

Stepped side

Assemble Spur gear 42 while facing its stepped side

to Ball bearing 608ZZ.

Ball bearing 608ZZ

Spur gear 42

Lock cam

Pin 3.5

Lock ring

5. Gear section can be disassembled as follows.

P 8/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -3B Spiral bevel gear 6 and Spur gear 42 for DA331D

[3] -4 F/R Change Lever of Switch

ASSEMBLING

Mount F/R change lever to Switch as drawn in Fig. 11.

(1) Assemble Spiral bevel gear 6 to Spur gear 42 as drawn in Fig. 9.

(2) Assemble Gear section to Gear housing as drawn in Fig. 10.

Fig. 11

Fig. 9

Fig. 10

F/R change lever

Set F/R change lever to Switch with aligning

the cavity portion with the boss of Switch.

Cavity portion

Boss

Switch

1R029

Projection

(both side of Lock ring)

While fitting Projection of Lock ring

to the cut portion of Gear housing,

push Gear section into Gear housing

with 1R029 until it stops.

Cut portion of Gear housing

Spiral bevel gear 6

Ball bearing 608ZZ

Pin 3.5

Spur gear 42

Lock ring

Ball bearing 696ZZ

Lock ring Ring spring 6

ASSEMBLING

Circuit diagram

Wiring diagram

P 9/ 10

Fig. D-1

Fig. D-2

Fig. D-3 Fig. D-4

Wiring to Electrical parts

White

Color index of lead wires' sheath

Switch DC Motor

Black

Terminal

Switch

TerminalReceptacle

Receptacle

Connect Receptacle of Lead wire

(black) to minus terminal while facing

its wire connecting portion to

plus terminal side.

Connector

LED Light

circuit

B+

B-

M+

M-

Red

Note: Circuit diagram of Switch and DC motor as drawn below is

the view from Housing set (L) side.

M+

Red mark

M-

Receptacles have to be connected to DC Motor

that Lead wires come to Housing L side when

the motor is mounted to Housing L.

DC Motor

Connect Receptacle of Lead wire

(red) to plus terminal while facing

its wire connecting portion to

minus terminal side.

Connect Receptacles of Lead wires

while facing their wire connecting

portions to DC motor side.

Be careful not to put these Lead wires

on or over Rib A and Boss A.

Wiring diagram

P 10/ 10

Fig. D-5

Fig. D-6

Wiring of Lead wires of LED Light circuit

(before setting Switch)

Wiring in Housing set (L)

(After setting Switch and DC Motor)

Connector

Lead wire holder

Lead wires have to be fixed

with Lead wire holders.

Lead wire holder

Boss A

Rib A

Terminal Rib B Rib C

Rib D

LED Light circuit

Set LED Light circuit to

Housing set (L) while

facing Circuit plate to

DC motor side.

Projection

of Adhesive

Circuit plate

DC motor

side

Boss B Red mark

DC Motor

Inflect (+) Terminal of DC motor so that

the terminal can be located between

Boss B and Rib C.

Inflect (-) Terminal of DC motor so that

the terminal can be located between

Rib C and Rib D.

Switch

Put Lead wire (red) between Rib B

and Switch.

Be careful not to put this wire (red)

on or over Rib B.

Put the slag of Lead wire (red) between

Rib C and Switch as drawn above.

Put the slag portion of Lead wires

to this place (about under Switch).

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