MacDon M155 Manuel utilisateur

M155, M155E4, and M205

Self-Propelled Windrowers

Auxiliary Lighting Harness Repair Kit (MD #167693)

Installation Instructions

147762 Revision C

Original Instruction

The harvesting specialists.

M155 Self-Propelled Windrower

1000141

Published in June 2019

The information in this publication is based on the information available and in effect at the time of printing. MacDon

Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the

information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Introduction

1005500

Figure 1: HID Auxiliary Lighting

Some M155, M155E4, and M205 Self-Propelled Windrowers

from model year 2015 or earlier that are configured with the

high intensity discharge (HID) auxiliary lighting option (A)

experience flickering of lights and overheating of the fuse block.

The Auxiliary Lighting Harness Repair kit (MD #167693) can be

used to correct these issues.

This document explains how to install the kit. A list of parts

included in the kit is provided in 2 Parts List, page 5.

Installation time

It will take approximately 1 hour to install this kit.

Conventions

The following conventions are followed in this document:

•Right and left are determined from the operator’s position, facing forward with the windrower in cab-forward position.

•Unless otherwise noted, use the standard torque values provided in the windrower operator’s manual and technical

manual.

NOTE:

Keep your MacDon publications up-to-date. The most current version of this instruction can be downloaded from our

Dealer-only site (https://portal.macdon.com) (login required).

NOTE:

This document is currently available in English only.

147762 iRevision C

Summary of Changes

At MacDon, we’re continuously making improvements, and occasionally these improvements affect product

documentation. The following list provides an account of major changes from the previous version of this document.

Section Summary of Change Internal Use

Only

Inside front cover Added copyright and disclaimer statements. Tech Pubs

1.1 Signal Words, page 1 Added explanations of IMPORTANT and NOTE. Tech Pubs

2 Parts List, page 5 Replaced decal MD #167637 with decal MD #167969 in illustration

and parts list.

ECN 58263

3.3 Installing Fuse Box Decals and

Breaker, page 20

Replaced decal MD #167637 with decal MD #167969. ECN 58263

3.4 Checking Operation of Lights,

page 22

Added further detail to instruction to check voltage. Current

Products

147762 ii Revision C

147762 iii Revision C

Introduction ................................................................................................................................................i

Summary of Changes....................................................................................................................................ii

Chapter 1: Safety ........................................................................................................................................ 1

1.1 Signal Words .........................................................................................................................................1

1.2 General Safety .......................................................................................................................................2

Chapter 2: Parts List.................................................................................................................................... 5

Chapter 3: Installation Instructions ........................................................................................................... 9

3.1 Installing Auxiliary Lighting Roof Harness ....................................................................................................9

3.2 Installing Auxiliary Lighting Chassis Harness............................................................................................... 16

3.3 Installing Fuse Box Decals and Breaker ..................................................................................................... 20

3.4 Checking Operation of Lights .................................................................................................................. 22

TABLE OF CONTENTS

147762 1Revision C

Chapter 1: Safety

1.1 Signal Words

Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,

IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be

used to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used

to alert against unsafe practices.

IMPORTANT:

Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.

NOTE:

Provides additional information or advice.

147762 2Revision C

1.2 General Safety

1000004

Figure 1.1: Safety Equipment

CAUTION

The following general farm safety precautions should be part of

your operating procedure for all types of machinery.

Protect yourself.

•When assembling, operating, and servicing machinery, wear

all protective clothing and personal safety devices that could

be necessary for job at hand. Do NOT take chances. You may

need the following:

•Hard hat

•Protective footwear with slip-resistant soles

•Protective glasses or goggles

•Heavy gloves

•Wet weather gear

•Respirator or filter mask

1000005

Figure 1.2: Safety Equipment

•Be aware that exposure to loud noises can cause hearing

impairment or loss. Wear suitable hearing protection devices

such as earmuffs or earplugs to help protect against loud

noises.

1010391

Figure 1.3: Safety Equipment

•Provide a first aid kit in case of emergencies.

•Keep a properly maintained fire extinguisher on the machine.

Be familiar with its proper use.

•Keep young children away from machinery at all times.

•Be aware that accidents often happen when the operator is

tired or in a hurry. Take time to consider safest way. NEVER

ignore warning signs of fatigue.

SAFETY

147762 3Revision C

1000007

Figure 1.4: Safety around Equipment

•Wear close-fitting clothing and cover long hair. NEVER wear

dangling items such as scarves or bracelets.

•Keep all shields in place. NEVER alter or remove safety

equipment. Make sure driveline guards can rotate

independently of shaft and can telescope freely.

•Use only service and repair parts made or approved by

equipment manufacturer. Substituted parts may not meet

strength, design, or safety requirements.

1000008

Figure 1.5: Safety around Equipment

•Keep hands, feet, clothing, and hair away from moving parts.

NEVER attempt to clear obstructions or objects from a

machine while engine is running.

•Do NOT modify machine. Unauthorized modifications may

impair machine function and/or safety. It may also shorten

machine’s life.

•To avoid injury or death from unexpected startup of machine,

ALWAYS stop the engine and remove the key from the

ignition before leaving the operator’s seat for any reason.

1000009

Figure 1.6: Safety around Equipment

•Keep service area clean and dry. Wet or oily floors are

slippery. Wet spots can be dangerous when working with

electrical equipment. Be sure all electrical outlets and tools

are properly grounded.

•Keep work area well lit.

•Keep machinery clean. Straw and chaff on a hot engine is a

fire hazard. Do NOT allow oil or grease to accumulate on

service platforms, ladders, or controls. Clean machines before

storage.

•NEVER use gasoline, naphtha, or any volatile material for

cleaning purposes. These materials may be toxic and/or

flammable.

•When storing machinery, cover sharp or extending

components to prevent injury from accidental contact.

SAFETY

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