Lukas STRONGARM e100 Guide de l'utilisateur
173100085 EN
(Original instruction manual)
Edition 07.2017
Instruction manual for rescue equipment
Multifunction tools e100 and le100
replaces 10.2015
e100
le100
TM
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e100_le100_manual_173100085_EN 07/2017
Contents Page
1. Hazardclassications 4
2. Productsafety 5
3. Intendeduse 8
4. Functionaldescription 10
4.1 Description 10
4.2 Structure and functions 11
4.3 Hydraulic circuit diagram 13
4.4 Operating movement controls 14
5. Operation 14
5.1 Battery for StrongArm™ e100/le100 14
5.2 Operating the star grip 15
6. Cutting,spreading,spreadopendoors,lifting 15
6.1 Safety notes 15
6.2 Cutting 16
6.3 Spreading 17
6.4 Spreading open doors 19
6.5 Lifting 21
7. Accessories 22
7.1 Battery 22
7.2 Battery charger 23
7.3 Attachment strap 23
7.4 Accessory rail 24
8. Dismantlingtheequipment/deactivationfollowingoperation 24
9. Maintenanceandservice 25
9.1 Oil change 25
9.2 Inspections StrongArm™ e100/le100 26
9.3 Protective equipment 26
9.4 Checkingandexchangingthelterelement 27
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10.Repairs 28
10.1 General information 28
10.2 Preventive service 29
10.3 Repairs 29
11.Troubleshooting 32
12.Technicaldata 33
12.1 StrongArm™ e100/le100 34
12.2 Noise emission 35
12.3 Operating and storage temperature ranges 35
12.4 Oscillation / vibration 35
12.5 Torquespecicationandwrenchsizeforpivotbolt 35
13.ECDeclarationofConformity 36
14.Lightingunit(optionalexpansionpossibility) 37
15.Instructionsregardingdisposal 39
Contents Page
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1. Hazard classications
Wearahelmetwithafaceguard.
Wearprotectivegloves.
Wearsafetyshoes
Properrecycling
Protecttheenvironment
Readandfollowtheoperatinginstructions.
Wedierentiatebetweenvariouscategoriesofsafetyinstructions.Thetableshownbelow
providesan overviewof theassignment ofsymbols (pictograms)and signalwords tothe
specicdangerandthepossibleconsequences.
Pictogram Damage /
injury to Keyword Denition Consequences
Persons
DANGER! Immediatedanger Deathorsevere
injury
WARNING! Potentially
dangerous
situation
Potentialdeathor
seriousinjury
CAUTION! Lessdangerous
situation
Minororslight
injury
Property
ATTENTION! Riskofdamage
toproperty/
environment
Damagetothe
equipment,
damagetothe
environment,
damageto
surroundings
- NOTE
Handlingtipsand
otherimportant/
usefulinformation
andadvice
Noinjury/damage
topersons/
environment/
device
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2. Product safety
LUKAS products are developed and manufactured to ensure the best performance and
qualitywhenusedasintended.
Thesafetyoftheoperatoristhemostimportantconsiderationinproductdesign.Furthermore,
theoperatinginstructionsareintendedtohelpyouuseLUKASproductssafely.
Thegenerallyapplicablelegalandotherbindingregulationspertainingtothepreventionof
accidentsandprotectionoftheenvironmentapplyandaretobecompliedwithinadditionto
theoperatinginstructions.
The equipment may only be operated by persons with appropriate training in the safety
aspectsofsuchequipment,otherwise,thereisariskofinjury.
Wewouldliketopointouttoallusersthattheyshouldcarefullyreadtheoperatinginstructions
andtheinstructionstheycontainbeforetheyusetheequipmentandcarefullyfollowthem.
Wefurtherrecommendthatyouhaveaqualiedtrainershowyouhowtousetheproduct.
CAUTION!
Theoperatinginstructionsforaccessoriesmustalsobetakenintoaccount!
Evenifyouhavealreadyreceivedinstructionsonhowtousetheequipment,youshouldstill
readthroughthefollowingsafetyinstructionsagain.
WARNING / CAUTION!
Pleaseensurethattheaccessoriesyouuseareappropriateforthemaximum
operatingpressureandtheperformanceoftherescuedevice!
Pleaseensurethatnobody
partsorclothingarecaught
betweenthevisiblymoving
parts(e.g.bladearms).
Workingundersuspended
loadsisnotpermittedwhere
suchloadsarebeinglifted
onlybymeansofhydraulic
orelectro-hydraulicdevices.
Ifthisworkisunavoidable,
suitablemechanicalsupports
arealsorequired.
Wearprotectiveclothing,
asafetyhelmetwithvisor,
protectivefootwearand
gloves.
Inspectthedevicebeforeand
afteruseforvisibledefectsor
damage.
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Immediatelyreportany
changesthatoccur(including
changesinoperating
behavior)totheappropriate
persons/departments!If
necessary,theequipmentis
tobeshutdownimmediately
and secured!
Allboltedconnectionsmust
becheckedforleaksand
externallyvisibledamage,
whichmustberepaired
immediately!Escaping
hydraulicuidcancause
injuriesandres.
Intheeventofmalfunction,
immediatelydeactivatethe
deviceandsecureit.Repair
thefaultimmediately.
Donotcarryoutanychanges
(additionsorconversions)
totheequipmentwithout
obtainingthepriorapprovalof
LUKAS.
Observeallsafetyanddanger
informationonthedeviceand
intheoperatinginstructions.
Allsafetyanddanger
instructionsonthedevice
mustalwaysbecompleteand
inalegiblecondition.
Anymodeofoperationwhich
compromisesthesafetyand/
orstabilityofthedeviceis
forbidden!
Repairstotheequipment
mayonlybecarriedoutby
atrainedservicetechnician
withspecicknowledgeofthe
device.
Safetydevicesmayneverbe
disabled!
OnlygenuineLUKAS
accessoriesandspareparts
aretobeusedforrepairs.
Beforeswitchingon/starting
upthedeviceandduringits
operation,makesurethat
nobodywillbeendangered
bythis.
Observeallintervals
forrecurringtestsand/
orinspectionsthatare
prescribedorstatedinthe
operatinginstructions.
Whenworkingclosetolive
componentsandcables,
suitablemeasuresmust
betakentoavoidcurrent
transfersorhigh-voltage
transferstotheequipment.
Pleasenotethatmaterial
couldfalldownorsuddenly
breakfreeduringspreading,
cutting,liftingoperationsasa
resultofshearing,tearingor
breaking;appropriatesteps
mustbetakentoavoidthis.
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Pleaseensurethatyoudonot
becomeentangledincables
andtripwhenworkingwithor
transportingthedevice.
Pleaseensurethatthe
batterycontactsarenotshort-
circuited.
Thebuild-upofstaticcharges
andthereforepossible
sparkingmustbeavoided
whenhandlingthedevice.
Onlytouchbroken-oor
cut-opartswhilewearing
protectivegloves,asthetorn/
cutedgescanbeverysharp.
TheStrongArm™devices
haveanIP54protectionclass.
Theyaresuitableforusein
wetweatherconditionsand
aresplashproof.
StrongArm™e100/le100is
NOTsuitableforuseunder
water.
Theequipmentislledwith
hydraulicuid.Thishydraulic
uidcanbedetrimentalto
healthifitisswallowedor
itsvaporisinhaled.Direct
contactwiththeskinmust
beavoidedforthesame
reason.Also,whenhandling
hydraulicuid,notethatitcan
negativelyaectbiological
systems.
Whenworkingwithorstoring
theequipment,ensurethat
thefunctionandthesafety
oftheequipmentarenot
impairedbytheeectsof
severeexternaltemperatures
andthattheequipmentisnot
damagedinanyway.Please
notethattheequipmentcan
alsoheatupoveralong
periodofuse.
Makesurethatthereis
adequatelightingwhile
working.
Beforetransportingthe
equipment,alwaysensure
thattheaccessoriesare
positionedinsuchaway
thattheycannotcausean
accident.
Alwayskeeptheseoperating
instructionseasilyaccessible
attheplaceofoperation.
Ensuretheproperdisposalof
allremovedparts,left-overoil
andhydraulicuidaswellas
packagingmaterials!
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3. Intended use
StrongArm™e100/le100hasbeenespeciallydesignedasalightweightpersonaltoolwith
manyuses.Itcancut,spreadandliftmakingitversatilefromaRIT(RapidIntervention
Team)situation,technicalrescue,druginterdictiontoaSWATscenario.
TheStrongArm™toolwillliftdebris,cutthroughwires,cables,studsorbeusedasa
forcibleentrytooltopryopendoors,cutlocksandspreadorcutsecuritybars.
AlthoughtheStrongArm™toolisnotavehicleextricationtoolitcanbeusedtogain
accessthroughthehood,trunkordoorsinmostsituations.
Itiscross-functionalandpropertrainingisrequired.
StrongArm™e100/le100isNOTsuitableforuseunderwater.
Thegenerallyapplicable,legal and other binding national and international regulations
pertaining to the prevention of accidents and protection of the environment apply and
aretobeimplementedinadditiontotheinstructionmanual.
WARNING / CAUTION / PLEASE NOTE!
Thedeviceisintendedexclusively forthepurposestatedintheoperatinginstructions(see
chapter“ProperUse”).Any other use is not in accordance with its designated purpose.
Themanufacturer/supplierisnotliableforanydamageresultingfromimproperuse.Theuser
bearssoleresponsibilityforsuchuse.
Proper use includes observance of the operating instructions and compliance with the
inspectionandmaintenanceconditions.
CAUTION / PLEASE NOTE!
Alwaystakecareinkeepinganyobjectorloadproperlysecuredwhileworking.
Whenlifting,alwaysusecribbingtoshoreandstabilizetheload.Liftaninch,crib
aninch.Donotcutanythingthatisundertension(cables)orisalooseend.
WARNING / CAUTION!
StrongArm™ e100/le100 may only be operated with the proper tool tips
installed. Only use combi tips together OR only door opening tips together.
NEVERinterchangetips!Iftipsaremixedandusedonthetoolanywarrantyor
guaranteeclaimswillbevoided.
Never work in a fatigued or intoxicated state!
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WARNING / CAUTION / PLEASE NOTE!
Thefollowingmaynotbecutorspread:
- live cables
- prestressed and hardened parts such as springs, spring steels,
steeringcolumnsandrollers
- pipesundergasorliquidpressure,
- compoundmaterials(steel/concrete)
- explosivebodiessuchasairbagcartridges
Theoperatingpressureplacedontherescuedevicemayonlybedirectlychanged
after consultation with LUKAS.A change in settings may result in damage to
propertyand/orinjuries.
TheStrongArm™e100/le100deviceisnotexplosion-protected!
When using the devices in potentially explosive environment, the following
mustbeexcluded:
- thatthedevicecouldtriggeranexplosion.
- thatworkingwiththedevicecouldtriggeranexplosion;e.g.sparksmayresult
fromcuttinganobject.
Theresponsibilityforexplosionpreventionorforrulingoutworkwiththedeviceis
withtheoperatorofthedeviceorwiththepersonresponsibleattheplaceofuse.
When working in areas at risk of explosion, all applicable legal,
national and international regulations, standards and safety rules
for avoiding explosions must be observed without restriction!
Thedeviceshouldnotcomeintocontactwithacidsoralkalies.Ifthisisunavoidable,
cleantheequipmentimmediatelyafterwardswithasuitablecleaningagent.
YoucanobtainreplacementpartsfortherescuetoolsfromyourauthorizedLUKASdealer!
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4. Functional description
4.1 Description
ThecuttingandspreadingtoolStrongArm™e100/le100hasbeendesignedinsuchaway
that a hydraulically operated piston activates mechanical joints symmetrically to open or
closeasetoftwoopposingtoolarms,thusenablingobjectstobecutorspread.
Additionally,dooropenertooltipsespeciallydesignedforthatpurposecanbepositionedin
verynarrowgapsorcrackstospreadthemapart.
Foralldevices,themovementisactivatedbymeansofavalveintheformofastargrip.
Alldevicesemployadeadmanswitchandfullload-supportingfunctionwhenthestargripis
released.
TheStrongArm™e100/le100devicedoesnotneedtobeconnectedtoanexternalhydraulic
source(e.g.amotorpump).Generationoftherequiredhydraulicpressuretakesplacewithin
thebodyofthedevice.
Arechargeablebatteryservesasdriveandenergysource.
Theaccumulatorbatterycanbeinsertedintotheopeningprovidedinthebodyofthetool.
Itisthenautomaticallylockedintoposition.
Youcanextendtheoperatingtimeofyourdevicebyusingseveralbatteries.Thebatteries
canberechargedafteruse,usingtheexternalcharger.
AuniversalaccessoryrailismountedtothetopoftheStrongArm™toallowoptionalequip-
menttobemountedtothetool.Forexample,aashlightcanbemountedtofacilitework
beingdoneunderpoorlightingconditions.
Thereisanilluminatedringaroundtheswitchonthee100(blue)StrongArm™tooltoin-
dicatethetoolisonandreadyforoperation.Thele100(black)StrongArm™tooldoesnot
havethisfeatureinordertokeepvisibilitylow.
Anotherindicatorthateithertoolisreadyforoperationisthatthattheswitchisrecessed
whenitis“on”.Thisalsopreventsaccidentalactivation.
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