Lukas LC 99 Manuel utilisateur
84150643186 EN
LC 99 cutter
(Translation of original operating instructions)
Operating instructions for rescue equipment
Edition 06.2019
2
Content Page
1. Dangerclassications 4
2. Productsafety 5
3. Appropriateuse 8
4. Functionaldescription 9
4.1 Description 9
4.2 Unit in detail 10
4.3 Wiring diagram 11
4.4 Control of the operating movements 11
4.5 Hydraulic supply 11
4.6 Hoses 11
5. Connectingthedevice 12
5.1 General information 12
5.2 Coupling of (Flat-Face) quick-disconnect coupling 12
6. Operation 13
6.1 Preparatory measures 13
6.2 Operating the cutter 13
7. Dismantlingtheequipment/deactivationfollowingoperation 14
7.1 Cutter 14
7.2 Hand pump 14
7.3 Hoses 14
8. Maintenanceandservice 15
9. Repairs 16
9.1 General information 16
9.2 Preventative service 16
9.3 Repairs 17
3
10.Troubleshooting 19
11.Technicaldata 22
11.1 Recommendedhydraulicuids 23
11.2 Operating and storage temperature ranges 23
12.ECDeclarationofConformity 24
13.Notes 26
Content Page
4
Wearahelmetwithafaceguard
Wearprotectivegloves
Wearsafetyshoes
Properrecycling
Protecttheenvironment
Readandfollowtheoperatinginstructions
Wedierentiatebetweenvariousdierentcategoriesofsafetyinstructions.Thetableshown
belowprovidesanoverviewoftheassignmentofsymbols(pictograms)andsignalwordsto
thespecicdangerandthepossibleconsequences.
1. Danger classications
Pictogram Damage /
injury to Key word Denition Consequences
Persons
DANGER! Immediatedanger Deathorsevere
injury
WARNING!
Potentially
dangerous
situation
Potentialdeathor
seriousinjury
CAUTION! Lessdangerous
situation
Minororslight
injury
Property
ATTENTION!
Riskofdamage
toproperty/
environment
Damagetothe
equipment,
damagetothe
environment,
damageto
surroundings
- NOTE
Handlingtipsand
otherimportant/
usefulinformation
andadvice
Noinjury/damage
topersons/
environment/
device
5
2. Product safety
LUKAS products are developed and manufactured to ensure the best performance and
qualitywhenusedasintended.
Thesafetyoftheoperatoristhemostimportantconsiderationinproductdesign.Furthermore,
theoperatinginstructionsareintendedtohelpinusingLUKASproductssafely.
Inadditiontotheoperatinginstructions,allgenerallyapplicable,statutoryandotherbinding
rulesforaccidentpreventionandforenvironmentalprotectionmustbecompliedwithand
instructed.
The equipment must only be operated by persons with appropriate training in the safety
aspectsofsuchequipment–otherwise,thereisadangerofinjury.
Wewouldliketopointouttoallusersthattheyshouldreadcarefullytheoperatinginstructions
andtheinstructionscontainedthereinbeforetheyusetheequipment,andthattheyshould
becarefullyfollowed.
Wealsorecommendthatyouhaveaqualiedtrainershowyouhowtousetheproduct.
WARNING / CAUTION!
Theoperatinginstructionsforthehoses,theaccessoriesandtheconnected
devicesmustalsobeheeded!
Evenifyouhavealreadyreceivedinstructionsonhowtousetheequipment,youshouldstill
readthroughthefollowingsafetyinstructionsagain.
WARNING / CAUTION!
Ensure that the accessories and connected equipment are suitable for the
maximumoperatingpressure!
Pleaseensurethatnobody
partsorclothingarecaught
betweenthevisiblymoving
parts(e.g.bladearms).
Workingundersuspended
loadsisnotpermittedwhere
suchloadsarebeinglifted
onlyusinghydraulicdevices.
Ifthisworkisunavoidable,
suitablemechanicalsupports
arealsorequired.
Wearprotectiveclothing,
safetyhelmetwithvisor,
safetyshoesandprotective
gloves
Checktheequipmentfor
visibleawsordamage
beforeandafteruse.
Immediatelyreportany
changesthatoccur(including
changesinoperating
behaviour)totheappropriate
persons/departments!If
necessary,theequipmentis
tobeshutdownimmediately
andsecured!
Inspectalllines,hoses,and
screwedconnectionsfor
leaksandexternallyvisible
damage.Ifnecessary,repair
immediately!Escaping
hydraulicuidcancause
injuriesandres.
6
Intheeventofmalfunctions,
immediatelydeactivatethe
equipmentandsecureit.
Repairthefaultimmediately.
Donotcarryoutanychanges
(additionsorconversions)
totheequipmentwithout
obtainingtheapprovalof
LUKASbeforehand.
Observeallsafetyanddanger
informationonthedeviceand
intheoperatinginstructions.
Allsafetyanddanger
informationonthedevice
mustalwaysbecompleteand
inalegiblecondition.
Anymodeofoperationwhich
compromisesthesafetyand/
orstabilityofthedeviceis
forbidden!
Observeallintervals
forrecurringtestsand/
orinspectionsthatare
prescribedorstatedinthe
operatinginstructions.
Safetydevicesmustneverbe
disabled!
Themaximumpermitted
operatingpressurenotedon
theequipmentmustnotbe
exceeded.
Makesurebeforeswitching
on/startingupthedeviceand
duringitsoperationthatthis
willputnooneindanger.
OnlygenuineLUKAS
accessoriesandspareparts
aretobeusedforrepairs.
Pleaseensurethat,when
workingwiththisequipment
orduringtransportationof
such,youdon’tgetcaughtup
intheloopedhosesandtrip.
Whenworkingclosetolive
componentsandcables,
suitablemeasuresmust
betakentoavoidcurrent
transfersorhigh-voltage
transferstotheequipment.
Pleasenotethat,when
cuttingorspreading,tearing
orbreakingcancause
fallingmaterial,orsudden
removalofsuchcancause
ittosuddenlycatapulto:
necessaryprecautionsneed
tobetaken.
Thebuild-upofstaticcharge
andthereforepossible
sparkingmustbeavoided
whenhandlingthedevice.
Onlytouchanybroken-o
partsorthecut-oparts
wearingprotectivegloves,
sincethetorn/cutedgescan
beverysharp.
7
Theequipmentislledwith
hydraulicuid.Thishydraulic
uidcanbedetrimentalto
healthifitisswallowedor
itsvapourisinhaled.Direct
contactwiththeskinmustbe
avoidedforthesamereason.
Also,whenhandlinghydraulic
uid,notethatitcannegatively
aectbiologicalsystems.
Whenworkingwithorstoring
theequipment,ensurethatthe
functionandthesafetyofthe
equipmentarenotimpaired
bytheeectsofsevere
externaltemperaturesorthat
theequipmentisdamagedin
anyway.Pleasenotethatthe
equipmentcanalsoheatup
overalongperiodofuse.
Makesurethereisadequate
lightingwhileworking.
Beforetransportingthe
equipment,alwaysensurethat
theaccessoriesarepositioned
insuchawaythattheycannot
causeanaccident.
Alwayskeeptheseoperating
instructionseasilyaccessible
attheplaceofoperation.
Ensuretheproperdisposalof
allremovedparts,left-overoil
andhydraulicuidaswellas
packagingmaterials!
The generally applicable, legal and other binding national and international regulations
pertainingtothepreventionofaccidentsandprotectionoftheenvironmentapplyandareto
beimplementedinadditiontotheoperatinginstructions.
WARNING / CAUTION / ATTENTION!
The equipment is exclusively intended for the purpose stated in the operating
instructions (see chapter “Appropriate Use”).Anyotheruse is not considered intended
useThemanufacturer/supplierisnotliableforanydamageresultingfrominappropriateuse.
Theuserbearssoleresponsibilityforsuchuse.
Appropriateuseincludesobservanceoftheoperatinginstructionsandcompliancewiththe
inspectionandmaintenanceconditions.
Never work in a fatigued or intoxicated state!
8
3. Appropriate use
LUKAS cutters have been specially designed to rescue or retrieve the bodies of victims
of road, rail or aircraft accidents or to be used during rescue operations from buildings.
They serve the purpose of freeing injured people in accidents e.g. by cutting pedals or
spokes.
Allobjectstobeworkedonaretobesecuredusingstablesupportsorsubstructures.
Applications:
9
4. Functional description
You can obtain accessories and replacement parts for the rescue equipment from your
authorisedLUKASdealer.
LUKAScuttersarealsosuitableforunderwateruse.
ATTENTION!
Inthiscase,youmuststrictlyobserveanyleaksinordertoavoidthreatstothe
environment.
WARNING / CAUTION!
All objects to be worked on are to be secured using stable supports or
substructures.
WARNING / CAUTION / ATTENTION!
Thefollowingmaynotbecut/squeezed:
- livecables
- prestressed and hardenedpartssuchasspringsandspringsteels,
steeringcolumnsandrollers
- tubes/hosesundergasorliquidpressure,
- compoundmaterials(steel/concrete),
- explosivebodiessuchasairbagcartridges.
NEVER operate the rescue equipment at a higher operating pressure than
thatstatedinthechapter“Technicaldata”.Ahighersettingmaycauseproperty
damageand/orinjuries.
LUKASrescueequipmentmayonlybeusedinareasatriskofexplosionifan
explosionhasbeenpreventedbyappropriatemeasures.Youmustalsotakeinto
accountthefactthatsparksmaybecreated,forexamplebycuttinganobject.
When working in explosive areas, all applicable legal, national
and international regulations, standards and safety rules for
avoiding explosions must be observed without restriction.
4.1 Description
Thedevicehasbeendesignedinsuchawaythatahydraulicallyoperatedpistonclosesthe
bladesmountedoppositeeachothersothattheycancutthroughobjects.
The“open”movementisperformedbyspringforcewhenthehydraulicpressureisremoved.
10
1 Bodyofrescuetool
2 Handle
3 Protectivecover
4 Blade
5 Flat-Facecoupling
4
4.2 Unit in detail
13
2
5
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