Lincoln 83054 Manuel utilisateur

Page

Section - A5

- 63A

Form 403121June 2001

MODEL 83054

REPAIR KIT

FOR MODELS 81685, 81941, 81985, 82050, 82054, 82716,

83121, 83127, 83513 - (2-1/2 AIR MOTOR - 50:1 RATIO)

OLD STYLE

1. U screw 11470 or 13363 with 68531. Drive pi

(11472) from collar (11471). Collar is free to be

removed.

2. Tur trip sleeve (11947) cou terclockwise by

ha d to u screw from trip rod (90691). Note:

Trip rod (90691) ca ot be removed u til pump

tube is disassembled.

3. U screw four uts (51009) from tie rods

(10294). Lift e tire airmotor straight up u til free

of trip rod (90691). Refer to Step 9.

4. U screw four screws (50016) a d remove cover

plate (41202). Replace the cover gasket

(34158).

5. Remove cap (11905) a d replace the packi g

(34110). Coat the i side surface of the ut

(11904) a d the outside surface of the packi g

(34110) with lubrica t before assembly. Replace

packi g ut gasket (30003). Remove four toggle

plate screws (50423).

Lift out toggle plate assembly (91331) to i -

spect. If pi s or plates are loose, or if holes i

trip li kage are wor out of rou d a d appear

egg-shaped, replace toggle plate assembly. Trip

shoe (11475) a d trip rod sleeve (11947) are

free after toggle plate assembly is removed.

6. Remove the four valve seat bolts (11906) a d

the spri gs (55138). Remove guide plate

(45605), replace the two equalizer balls (66010)

a d the two spri gs (56038). Remove valve

slide a d seat a d i spect for wear by slidi g

the valve block from side to side o the valve

plate. If wear is appare t, replace with valve

slide, seat a d gasket (83063).

7. Remove trip rod packi g ut (11476) (use a

wide blade screw driver). Packi g (236835) a d

washer (48235) are housed i recess of ut.

Grease i side of ut (11476) a d fill spri g

housi g a d air motor casti g before replaci g

a d i stalli g packi g (236835) a d spri g

(55137).

8. Place outlet body (40537) i a horizo tal posi-

tio i vise. Remove pump tube from outlet body

of air motor. Refer to Steps 12 through 16.

O e Li col Way

St. Louis, MO 63120-1578

Customer Service (314) 679-4200

Pri ted i U.S.A.

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Page Number - 2 Form 403121

OLD STYLE (CONT.)

9. After pump tube has bee completely take apart the

pisto (34090) a d two pisto washers (48212) ca

be removed by u screwi g the pisto bolt (11329)

from the pisto rod (11340).

To remove rod (11340) use a threadi g motio to

u screw from packi gs i outlet body (40537). Use

wre ch o milled flats of rod (11340). Use same

procedure whe i stalli g rod (11340) i ew pack-

i gs to preve t the threads o rod from damagi g

packi gs.

10. U screw gla d ut (12333). Remove a d replace

packi g (34180). Remove gla d packi g spacer

(14940). Remove a d replace 0-ri g (34572) a d U-

cup (38165) from gla d packi g spacer (14940).

Whe reassembli g pisto rod (11340) through

packi gs i outlet body (40537), do ot force rod

through packi gs as the threaded positio portio of

the rod will damage packi gs. I sert pisto rod a d

use a threadi g motio to move the rod (11340)

through the packi gs.

11. The two air cyli der gaskets (33014) a d two air

passage tube 0-ri gs (34368) are to be replaced as

the air motor is reassembled.

12. See Fig. A. Lay pump horizo tal i vise a d grip

outlet body lightly i vise jaws. Hold exte sio tube

(61273) a d u screw primi g tube (239719).

13. See Fig. B. Pull plu ger (11724) straight out u til

plu ger rod (11723) is exte ded as far as possible

out of the exte sio lube (61273). Hold bushi g of

90554 a d u screw exte sio tube (61273).

Ce ter exte sio tube (61273) betwee e d of

pisto bushi g a d plu ger (11724). I sert a y

poi ted tool i crosser.

Note: Plu ger may u screw from plu ger rod

(11723) or plu ger rod may u screw from check

seat (11726). Exte sio tube (61273) ca be re-

moved from free e d of plu ger rod (11723).

14. See Fig. C. Removal of exte sio tube (61273)

exposes the check seat (11725), primi g check

(11721), check stop (11722), support bushi g

(11702) a d plu ger packi g (35073).

Note: U screw primi g check (11721) from check

stop (11722) to remove support bushi g (11702)

a d plu ger packi g (35073).

15. See Fig. D a d E. Hold pump tube a d u screw

bushi g of 90554. Grip two flats at top of plu ger

with a e d wre ch a d remove check seat (11726).

Note: Check ball (66010) may remai i plu ger

after check seat (11726) is removed. To remove

check ball lilt pump i vise a d ge tly tap top of

plu ger at locatio of two flats.

16. See Fig. F. Remove pump tube from outlet body.

Remove pisto rod from pisto rod co ector

(11349). Milled flats are provided so that parts ca

be held with ope e d wre ches. Remove pisto

rod co ector (11349) a d trip rod (90691) from the

air motor pisto rod (11340) i the same ma er.

Remove air motor pisto rod (11340) as stated i

Step No. 8. Replace gasket (31048) betwee pisto

rod a d pisto rod co ector (11349). Replace

pump tube gasket (31054).

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Page Number - 3

Form 403121

NEW STYLE

1. Remove valve cap (11470).

2. Drive trip rod pi (11472) from collar (11471). Collar is

free to be removed. Tur trip sleeve (11947) cou ter-

clockwise by ha d to u screw from trip rod (90691).

3. U screw four tie rod uts (51009) from tie rods (10294)

a d lift e tire air motor straight up u til free of trip rod

(90691).

4. U screw four screws (236868) a d remove cover

(236286). Replace cover gasket (34158).

5. Remove packi g cap (11905) a d replace plu ger pack-

i g (34110). Coat the i side surface of packi g ut

(11904) a d the outside surface of the ew gasket with

lubrica t before assembly. Replace packi g ut gasket

(30003). Remove four toggle plate screws (236869). Lift

out toggle assembly (91331) to i spect. Replace if pi s

are wor out of rou d or plates are loose. Remove trip

shoe (11475) a d trip sleeve (11947).

6. Remove four valve seat screws (236870) a d the valve

seat spri gs (55138). Remove valve seat guide plate

(45605), replace the two steel balls (66010) a d the two

spri gs (56038). Remove valve slide, seat a d gasket

(83063). I spect for wear a d replace if wor .

7. Remove trip rod packi g ut (245425), trip rod packi g

(236835), a d trip rod washer (236616), replace packi g

a d gasket. Coat parts with grease.

8. Place outlet body (40537) horizo tally i a vise. Remove

pump tube from outlet body. Refer to Steps 12 through 16

i OLD STYLE i structio s.

TO LUBRICATE AIR VALVE MECHANISM

A) DISCONNECT AIR TO PUMP.

B) PERFORM PRESSURE RELIEF

PROCEDURE.

C) REMOVE FOUR COVER SCREWS,

COVER PLATE AND COVER PLATE

GASKET.

D) REMOVE AIR VALVE CASTING FROM

THE PUMP AND DISASSEMBLE.

E) CLEAN OR FLUSH THE AIR VALVE

CASTING TO REMOVE ANY CHIPS OR

OTHER FOREIGN PARTICLES.

F) BEFORE REPLACING TOGGLE

ASSEMBLY, PACK CAVITY WITH

GREASE USING APPROXIMATELY

1-1/2 OUNCES OF N.L.G.I. NO. 1

(LIGHT GRADE) WATER REPELLENT

GREASE.

G) REPLACE COVER PLATE GASKET,

COVER PLATE AND COVER CREWS.

TIGHTEN TO PREVENT AIR LEAKS.

H) PERIODIC INSPECTION OF PARTS AT

LEAST ONCE A YEAR IS ADVISED.

11482

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Page Number - 4 Form 403121

Pump Piston Pump Coupling Coupling Plunger

Rod Tube Stud Nut Adapter

81685 11799 61293 11346 11345 11344

81941 — 61321 12209 12211 12210

81985 11727 61272 11346 11345 11344

82050 13020 61407 11346 11345 11344

82054 11761 61285 11346 11345 11344

82716 — 61321 12209 12211 12210

83121 13020 61407 11346 11345 11344

83127 11761 61285 11346 11345 11344

83513 11799 61293 11346 11345 11344

PART DESCRIPTION PART DESCRIPTION PART DESCRIPTION

10294 Tie rod *30011 Valve cap gasket 50423 Toggle plate screw

11329 Airpiston bolt *31047 Check seatgasket 51009 Tie rod nut

11337 Air piston nut *31048 Connector gasket *55137 Trip rod packing spring

*11340 Airmotor piston rod 31049 Bushing gasket 55138 Valve seatspring

11349 Piston rod connector *31050 Gland gasket *56038 Spring

11470 Valve Cap *31054 Pump tube gasket 57027 Ball stop

11471 Trip rod collar *32017 Gasket 61041 Aircylinder

*11472 Trip rod pin *33014 Air cylinder gasket 61273 Bushing extension

11475 Trip shoe *33039 Gasket 61502 Airpassage tube

11476 Trip rod packing nut 34090 Air piston packing ©*69102 Steel ball

*11702 Check washer *34158 Cover gasket 90554 Plunger & bushing assy.

*11721 Priming check *34180 Gland packing 90691 Trip rod

11722 Check stop *34368 0-ring 91331 Toggle assembly

*11723 Plunger rod *34572 0-ring 236286 Cover

*11724 Priming plunger *35073 Swivel packing ©236612 Air valve casting

*11725 Priming check seat *38162 Valve seatgasket 236615 Muffler cover

*11726 Check seat *38165 U-cup packing *236616 Trip rod washer

11904 Packing nut 40537 Outletbody 236833 Muffler packing

11905 Packing cap 45605 Valve guide plate *236835 Trip rod packing

11947 Trip sleeve 48212 Airpiston washer 236868 Screw

12333 Gland packing nut 48213 Gland packing washer 236869 Toggle plate screw

12511 Pipe plug 48235 Packing washer 236870 Valve seatscrew

14940 Gland packing spacer 48268 Gland packing washer 245425 Trip rod packing nut

*30003 Packing nutgasket 50016 Valve cover screw

Note:Partnumbers marked with an asterisk (*) are included in 83054 Repair Kit.

SERVICE PARTS

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

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