Lexmark OptraTM Manuel utilisateur

4026-0XX

Optra™ E

Lexmark and Optra are trademarks of

Lexmark International, Inc., registered

in the United States and/or other

countries.

• Table of Contents

• Index

• Safety and Notices

• Trademarks

• Start Diagnostics

Third Edition (April 1997)

The following paragraph does not apply to the United Kingdom or any country

where such provisions are inconsistent with local law: LEXMARK

INTERNATIONAL, INC. PROVIDES THIS PUBLICATION “AS IS” WITHOUT

WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT

NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer

of express or implied warranties in certain transactions, therefore, this statement

may not apply to you.

This publication could include technical inaccuracies or typographical errors.

Changes are periodically made to the information herein; these changes will be

incorporated in later editions of the publication. Improvements or changes in the

products or the programs described in this publication may be made at any time.

Publications are not stocked at the address given below; requests for publications

should be made to your point of purchase.

Comments may be addressed to Lexmark International, Inc., D22A/035-3,

740 New Circle Road NW, Lexington, Kentucky 40550, U.S.A. Lexmark may use

or distribute any of the information you supply in any way it believes appropriate

without incurring any obligation to you.

Lexmark and Optra are trademarks of Lexmark International, Inc., registered in the

United States and/or other countries.

Other trademarks are the property of their respective owners.

 Copyright Lexmark International, Inc. 1995, 1997

UNITED STATES GOVERNMENT RESTRICTED RIGHTS

This software and documentation are provided with RESTRICTED RIGHTS. Use,

duplication or disclosure by the Government is subject to restrictions as set forth in

subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software

clause at DFARS 252.227-7013 and in applicable FAR provisions: Lexmark

International, Inc., Lexington, KY 40550.

4026-0XX

iii

4026-0XX

Contents 1

NoticesandSafetyInformation ..........................vi

LaserNotice....................................... vi

SafetyInformation.................................. xvi

OzoneInformation ................................. xix

Preface .............................................xx

GeneralInformation ...................................1-1

Options.......................................... 1-1

Maintenance Approach.............................. 1-1

Tools Required For Service .......................... 1-1

Acronyms........................................ 1-2

DiagnosticInformation ................................2-1

Start ............................................ 2-1

ServiceErrorCodes............................. 2-2

UserErrorMessageTable........................ 2-6

UserSecondaryErrorMessageTable............... 2-8

Power-OnSelfTest(POST)...................... 2-10

POSTSymptomTable.......................... 2-12

SymptomTable............................... 2-13

ServiceChecks................................... 2-15

ChargeBrushServiceCheck..................... 2-15

CoverInterlockServiceCheck.................... 2-16

D-RollAssemblyServiceCheck................... 2-16

ExitSensorServiceCheck....................... 2-17

FanServiceCheck............................. 2-17

ColdFuserServiceCheck....................... 2-18

HotFuserServiceCheck........................ 2-20

Input Sensor Service Check...................... 2-20

Low Voltage Power Supply Service Check . . . ....... 2-22

MainDriveMotorServiceCheck.................. 2-25

Operator Panel Service Check.................... 2-27

Optional Paper Tray Two Service Check............ 2-28

Paper Take-Up Solenoid Service Check ............ 2-32

ParallelPortServiceCheck...................... 2-34

Paper Feed Service Check ...................... 2-34

Paper Feed Frame Assembly Service Check . ....... 2-37

PrintQualityServiceCheck...................... 2-38

RegistrationServiceCheck...................... 2-44

TransferAssemblyServiceCheck................. 2-44

TransferCoronaServiceCheck................... 2-45

ROMSIMMServiceCheck ...................... 2-45

DiagnosticAids ......................................3-1

Power-OnSelfTest(Post)........................... 3-1

Diagnostic Tests . ................................. 3-3

Printer Diagnostic Test . . ........................ 3-3

Service Diagnostic Test Page ..................... 3-4

UserModePrintTestPage....................... 3-6

Paper Feed Timing ............................. 3-8

FuserOperation................................ 3-9

ConfigurationMode............................ 3-10

Configuration Mode Operator Panel Overlay . . . ..... 3-10

Operator Panel Configuration Mode Button Definition . 3-11

HexTrace................................... 3-12

RestoringFactoryDefaults...................... 3-13

RepairInformation....................................4-1

Handling ESD-Sensitive Parts ........................ 4-1

Adjustment Procedures ............................. 4-2

PrintRegistrationAdjustment..................... 4-2

RemovalProcedures............................... 4-3

Screw Identification Table ........................ 4-3

BoardCageRemoval........................... 4-4

CoverRemovals............................... 4-4

ControllerBoardRemoval........................ 4-5

D-RollRemoval................................ 4-6

EngineBoardRemoval.......................... 4-6

ExitSensorRemoval............................ 4-6

ExitSensorFlagRemoval........................ 4-6

Exit Paper Feed Roller Assembly Removal........... 4-7

FanRemoval.................................. 4-7

FuserLampRemoval........................... 4-7

FuserLowerFrameAssemblyRemoval............. 4-8

Fuser Upper Frame Assembly Removal ............. 4-8

Fuser Paper Separator Removal................... 4-8

HVPSBoardRemoval........................... 4-9

HVPSCoverRemoval........................... 4-9

LeftSidePlateRemoval......................... 4-9

LVPSRemoval............................... 4-10

MainDriveMotorRemoval...................... 4-10

MainDrive/PaperFeedGearsRemoval............ 4-10

Manual Paper Feed Guide Plate Removal .......... 4-10

Operator Panel Removal. ....................... 4-11

Paper Entry Sensor Removal .................... 4-11

Paper Entry Sensor Flag Removal . . .............. 4-11

Paper Feed Frame Assembly Removal............. 4-12

4026-0XX

Removal Procedures (continued)

Paper Feed Solenoid Removal . . . ................ 4-12

Paper Feed Input Tray Assembly Removal . . . ....... 4-12

Paper Lift Plate Assembly Removal................ 4-12

Paper Separator Removal ....................... 4-13

Printhead Removal............................. 4-13

Print Media Selection Lever Removal (06C/06F/071) . . 4-13

Second Paper Tray Option Connector Removal ...... 4-13

Thermal Fuse Removal (06A/06B/06D/06J/070) ...... 4-14

ThermostatRemoval(06C/06F/071)............... 4-14

ThermistorRemoval............................ 4-14

TransferUnitRemoval.......................... 4-14

ConnectorLocations ..................................5-1

Low Voltage Power Supply ....................... 5-1

High Voltage Power Supply ....................... 5-2

EngineBoard.................................. 5-3

SecondPaperTraySensorBoard(Option)........... 5-7

ControllerBoard................................ 5-7

Paper Exit Sensor ............................. 5-11

Paper Entry Sensor . . . ......................... 5-11

Paper Feed Solenoid . . ......................... 5-11

PartsCatalog ........................................6-1

HowToUseThisPartsCatalog....................... 6-1

Assembly1:Covers............................. 6-2

Assembly2:Frame ............................. 6-6

Assembly 3: Printhead . ......................... 6-12

Assembly 4: Paper Feed Input Tray................ 6-14

Assembly 5: Paper Feed Frame. . . ................ 6-16

Assembly6:Fuser............................. 6-18

Assembly7:Electronics......................... 6-22

Assembly8:TransferAssembly................... 6-26

Assembly 9: Option - Second Paper Drawer . . ....... 6-28

Assembly10:Options .......................... 6-34

Assembly 11: Miscellaneous ..................... 6-35

Index .............................................. X-1

vi Service Manual

4026-0XX

Notices and Safety Information

Laser Notice

The printer is certified in the U.S. to conform to the requirements of

DHHS 21 CFR Subchapter J for Class I (1) laser products, and

elsewhere is certified as a Class I laser product conforming to the

requirements of IEC 825.

Class I laser products are not considered to be hazardous. The

printer contains internally a Class IIIb (3b) laser that is nominally a 5

milliwatt gallium arsenide laser operating in the wavelength region of

770-795 nanometers. The laser system and printer are designed so

there is never any human access to laser radiation above a Class I

level during normal operation, user maintenance, or prescribed

service condition.

Notices and Safety Information vii

4026-0XX

Laser product labels are located on the back of the printer and on

the printhead.

CLASS 1 LASER PRODUCT

LASER KLASSE1 NACH IEC825

LUOKAN 1 LASERLAITE

APPAREIL A LASER DE CLASSE1

TO IEC 825

viii Service Manual

4026-0XX

Notices and Safety Information ix

4026-0XX

Laser

Der Drucker erfüllt gemäß amtlicher Bestätigung der USA die

Anforderungen der Bestimmung DHHS (Department of Health and

Human Services) 21 CFR Teil J für Laserprodukte der Klasse I (1).

In anderen Ländern gilt der Drucker als Laserprodukt der Klasse I,

der die Anforderungen der IEC (International Electrotechnical

Commission) 825 gemäß amtlicher Bestätigung erfüllt.

Laserprodukte der Klasse I gelten als unschädlich. Im Inneren des

Druckers befindet sich ein Laser der Klasse IIIb (3b), bei dem es

sich um einen Galliumarsenlaser mit 5 Milliwatt handelt, der Wellen

der Länge 770-795 Nanometer ausstrahlt. Das Lasersystem und der

Drucker sind so konzipiert, daß im Normalbetrieb, bei der Wartung

durch den Benutzer oder bei ordnungsgemäßer Wartung durch den

Kundendienst Laserbestrahlung, die die Klasse I übersteigen würde,

Menschen keinesfalls erreicht.

Avis relatif à l’utilisation de laser

Pour les Etats-Unis : cette imprimante est certifiée conforme aux

provisions DHHS 21 CFR alinéa J concernant les produits laser de

Classe I (1). Pour les autres pays : cette imprimante répond aux

normes IEC 825 relatives aux produits laser de Classe I.

Les produits laser de Classe I sont considérés comme des produits

non dangereux. Cette imprimante est équipée d’un laser de Classe

IIIb (3b) (arséniure de gallium d’une puissance nominale de 5

milliwatts) émettant sur des longueurs d’onde comprises entre 770

et 795 nanomètres. L’imprimante et son système laser sont conçus

pour impossible, dans des conditions normales d’utilisation,

d’entretien par l’utilisateur ou de révision, l’exposition à des

rayonnements laser supérieurs à des rayonnements de Classe I .

xService Manual

4026-0XX

Avvertenze sui prodotti laser

Questa stampante è certificata negli Stati Uniti per essere conforme

ai requisiti del DHHS 21 CFR Sottocapitolo J per i prodotti laser di

classe 1 ed è certificata negli altri Paesi come prodotto laser di

classe 1 conforme ai requisiti della norma CEI 825.

I prodotti laser di classe non sono considerati pericolosi. La

stampante contiene al suo interno un laser di classe IIIb (3b)

all’arseniuro di gallio della potenza di 5mW che opera sulla

lunghezza d’onda compresa tra 770 e 795 nanometri. Il sistema

laser e la stampante sono stati progettati in modo tale che le

persone a contatto con la stampante, durante il normale

funzionamento, le operazioni di servizio o quelle di assistenza

tecnica, non ricevano radiazioni laser superiori al livello della classe

1..

Avisos sobre el láser

Se certifica que, en los EE.UU., esta impresora cumple los

requisitos para los productos láser de Clase I (1) establecidos en el

subcapítulo J de la norma CFR 21 del DHHS (Departamento de

Sanidad y Servicios) y, en los demás países, reúne todas las

condiciones expuestas en la norma IEC 825 para productos láser de

Clase I (1).

Los productos láser de Clase I no se consideran peligrosos. La

impresora contiene en su interior un láser de Clase IIIb (3b) de

arseniuro de galio de funcionamiento nominal a 5 milivatios en una

longitud de onda de 770 a 795 nanómetros. El sistema láser y la

impresora están diseñados de forma que ninguna persona pueda

verse afectada por ningún tipo de radiación láser superior al nivel de

la Clase I durante su uso normal, el mantenimiento realizado por el

usuario o cualquier otra situación de servicio técnico.

Ce manuel convient aux modèles suivants

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