Lenze G500-S Manuel utilisateur

Geared servo motors

g500-S / m850 sha-mounted helical geared servo motor

Project planning EN

Contents

About this document 5

Document descripon 5

Further documents 5

Notaons and convenons 6

Product informaon 7

Product descripon 7

Idencaon of the products 8

Features 9

The modular system 10

Designs 12

Mounng posions 16

Informaon on project planning 18

Safety instrucons 18

Basic safety instrucons 19

Applicaon as directed 20

Foreseeable misuse 20

Residual hazards 21

General informaon 23

Drive dimensioning 24

Final conguraon 30

Surface and corrosion protecon 31

Lubricants 32

Venlaon 33

Informaon on mechanical installaon 39

Important notes 39

Transport 39

Installaon 39

Informaon on electrical installaon 40

Important notes 40

Preparaon 40

Contents

Technical data 41

Notes regarding the given data 41

Standards and operang condions 42

Conformies and approvals 42

Protecon of persons and device protecon 42

EMC data 42

Environmental condions 42

Data overview 43

Radial forces and axial forces 60

Selecon tables 62

Inverter mains connecon 400 V, Self-venlated motors 63

Dimensions 91

Basic dimensions 93

Gearbox with pre-stage 125

Addional lengths 125

Weights 126

Basic weights 126

Addional weights 126

Product extensions 127

Torque plates 127

Sha covers 128

Motor connecon 129

Connecon via ICN connector 129

Brakes 137

Spring-applied brakes 139

Feedback 140

Resolver 141

Absolute value encoder 142

Temperature monitoring 143

Thermal detectors PT1000 143

Product codes 144

Motor data 146

Rated data 146

Inverter mains connecon 400 V, Self-venlated motors 146

Torque characteriscs 148

Environmental notes and recycling 153

Appendix 154

Good to know 154

Approvals and direcves 154

Operang modes of the motor 155

Enclosures 156

Contents

About this document

Document descripon

This document addresses to all persons who want to carry out any conguraons with the

products described.

The data and informaon compiled in this document serve to support you in the dimensioning

and selecon processes and in carrying out the electrical and mechanical installaon. You will

receive informaon regarding product extensions and accessories.

•The document includes safety instrucons which must be observed.

•All persons working on and with the drives must have the documentaon at hand during

work and observe the informaon and notes relevant for it.

•The documentaon must always be complete and in a perfectly readable state.

NOTICE

Please observe the notes in the following chapters!

▶Safety instrucons ^ 18

▶Informaon on mechanical installaon ^ 39

▶Informaon on electrical installaon ^ 40

Further documents

Informaon and tools with regard to the Lenze products can be found on the

Internet:

www.Lenze.com à Downloads

About this document

Document descripon

Notaons and convenons

Convenons are used in this document to disnguish between dierent types of informaon.

Numeric notaon

Decimal separator Point Generally shown as a decimal point.

Example: 1 234.56

Warnings

UL Warnings UL Are used in English and French.

UR warnings UR

Text

Engineering Tools " " Soware

Example: "Engineer", "EASY Starter"

Icons

Page reference ¶Reference to another page with addional informaon.

Example: ¶ 16 = see page 16

Documentaon reference ,Reference to other documentaon with addional informaon.

Example: , EDKxxx = see documentaon EDKxxx

Layout of the safety instrucons

DANGER!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result

in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result

in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to

medium injury.

NOTICE

Indicates a material hazard. Failure to comply with this instrucon may result in material

damage.

About this document

Notaons and convenons

Product informaon

Product descripon

When used in combinaon with servo motors, our sha-mounted helical gearboxes form a

compact, powerful and dynamic drive unit. Numerous opons at the input and output end

provide for the drive to be exactly adapted to your applicaon.

The slimline sha-mounted helical gearboxes are characterized by high permissible radial

forces, closely stepped speed reducon raos and a low backlash. They are available in a 2-, 3-

and 4-stage design with a torque of up to 4500 Nm and a rao of up to i= 5849.

Designs

•Slimline design saves installaon space of the machine

•Solid sha, hollow sha and shrink disc for direct integraon into the machine

•High accuracy with axial output provide for the highest eciency

Synchronous servo motor m850 as basis for geared motor

In a power range of 2.0 to 9.2 kW, Lenze oers servo motors with an easily scalable modular

design.

The drives are designed for the open-loop or closed-loop controlled servo inverter operaon.

Medium dynamics and easy controllability via a favourable mass inera rao of the load to the

motor characterise these motors.

Customer benet

•Easy controllability by an advantageous rao of the mass inera of the load and that of the

motor

•High overload capacity of the motors

•Easy assembly and easy servicing thanks to connectors with bayonet catch and rotatable

connector boxes

•Reduced cabling thanks to one-cable technology in connecon with digital absolute value

encoders

•High eciency

•Space-saving thanks to compact direct aachment to Lenze gearboxes

•Can be used universally for a wide range of machine tasks due to the market-oriented

modular system

m850-S120/L3960 synchronous servo motor- g500-S660 sha-mounted

helical gearbox

m850-S120/L3960 synchronous servo motor- g500-S660 sha-mounted

helical gearbox with One Cable Technology (OCT) in connecon with a

digital absolute value encoder

Product informaon

Product descripon

Idencaon of the products

Gearbox product name

Gearbox type Product series Type Rated torque Nm Product

Sha-mounted helical

gearbox g500 - S

130 g500-S130

220 g500-S220

400 g500-S400

660 g500-S660

950 g500-S950

2100 g500-S2100

3100 g500-S3100

4500 g500-S4500

Product name: m850 synchronous servo motor

Product range Version Flange height Overall length Rated speed Motor

mm rpm

m850 - S (synchronous)

120

ppl

S (short) 3960 m850-S120/S3960

M (medium) 3960 m850-S120/M3960

L (long) 3960 m850-S120/L3960

140

S (short) 3240 m850-S140/S3240

M (medium) 3240 m850-S140/M3240

L (long) 3240 m850-S140/L3240

190

S (short) 3000 m850-S190/S3000

M (medium) 3000 m850-S190/M3000

L (long) 2520 m850-S190/L2520

Product informaon

Idencaon of the products

Features

The following gure provides an overview of the elements and connecons on the product.

Their posion, size and appearance may vary.

Torque support

Housing type

Output shaft

(depending on the mounting position)

Oil drain plug

(depending on the mounting position)

Remove oil control plug

Oil filler plug

(depending on the mounting position)

Ventilation Temperature monitoring

Spring-applied brake

Feedback

Motor connection

Cooling

Product informaon

Features

The modular system

Values printed in bold are standard designs. Values that are not printed in bold

are potenal extensions, some of them including a surcharge.

Geared motors up to 660 Nm

Gearbox g500-S130 g500-S220 g500-S400 g500-S660

Min. motor assignment m850-S120 m850-S120 m850-S120 m850-S120

Max. motor assignment m850-S120 m850-S140 m850-S140 m850-S190

Technical data

Max. output torque Nm 130 220 400 660

Min. drive torque Nm 4.8 4.8 4.8 4.8

Max. drive torque Nm 7.4 14 17.4 35

Mounng posion

Standard M1, M2, M3, M4, M5, M6 (ABCDEF)

Combined M1/5/6 (AEF)

Color Primed

Painted in RAL colors

Surface and corrosion protecon OKS-G

Dierent types of OKS

Output sha

Solid sha with featherkey (V) mm 25 x 50 25 x 50 30 x 60 35 x 70

40 x 80

Hollow sha with keyway (H) mm 25 25/30 30/35 40/45

Hollow sha with shrink disc (S) mm 25 25/30 35 40

Sha material Steel

Stainless steel

Sha sealing ring material NBR

FKM (Viton)

Output sha bearing Normal

Gearbox version With foot (HBR/VBR)

Without foot and centring (HCR)/(VCR/SCR)

With centring (HCR/VCR/SCR)

With output ange (HCK/VCK/SCK)

Output ange (K) mm 160 160 200 200/250

Lubricant Synthec oil

Food-compable oil

Venlaon Without Vent valve

Cooling

Self-venlated

Torque plate Rubber buers

Sha cover Shrink disc cover

Motor connecon Connector

ICN hybrid connector for One Cable Technology (OCT)

Permanent magnet holding brake Without

With

Feedback

Without funconal safety Resolver

Absolute value encoder

Digital absolute value encoder for One Cable Technology (OCT))

With funconal safety Resolver

Absolute value encoder

Digital absolute value encoder for One Cable Technology (OCT)

Temperature monitoring PT1000 temperature sensor

Product informaon

The modular system

Autres manuels pour g500-S

Ce manuel convient aux modèles suivants

Table des matières

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