LEGRAND XL3 160 Manuel utilisateur

WORKSHOP SPECIFICATIONS

XL³ 160

DISTRIBUTION CABINETS

THE GLOBAL SPECIALIST IN ELECTRICAL AND

DIGITAL BUILDING INFRASTRUCTURES

XL³ 160 cabinets are “fully modular” cabinets, with 2

to 6 rows of 24 modules supplied ready to use (rails

and faceplates ﬁtted).

They are available in 3 versions:

- Class II insulated cabinets, with 2 to 6 rows

- Metal cabinets, with 2 to 6 rows

- Flush-mounting cabinets, with 3 to 6 rows

They can take, depending on the version, DPX³ 160,

Vistop up to 160 A, single or three-phase French

electricity tariff plates and a “monitored-power” plate.

The XL³ 160 cabinet has been designed for ease

of wiring and connection. These cabinets provide,

amongst other things, a large amount of space for

wiring, wide connection areas (200mm top and bottom

faceplates), a removable chassis, clever solutions

for cable feedthrough and ﬁxing, fasteners that are

common to the whole range... all with a modern design

and ﬁnish.

LEGAL INFORMATION

Presentation pictures do not always

include Personal Protective Equipment

(PPE), but this is a legal and regula-

tory obligation that must be scrupulously

respected.

In accordance with its continuous improve-

ment policy, Legrand reserves the right to

change the speciﬁcations and illustrations

without notice. All illustrations, descrip-

tions and technical information included

in this document are provided as indica-

tions and cannot be held against Legrand.

WORKSHOP SPECIFICATIONS

XL³ 160

CONTENTS

Safety instructions .............................................................. 2

Class II insulated cabinets............................................. 4

Preparing the cabinets ........................................................... 6

Mounting devices .................................................................... 8

Wiring and connection .......................................................... 10

Installation and ﬁnishes ....................................................... 14

Vertical joining ...................................................................... 17

Metal cabinets..................................................................... 20

Preparing the cabinets .......................................................... 22

Mounting devices ................................................................... 23

Wiring and connection ........................................................... 24

Installation and ﬁnishes......................................................... 27

Flush-mounting cabinets .............................................. 30

Preparing the cabinets .......................................................... 32

Flush mounting ...................................................................... 33

Mounting devices ................................................................... 34

Wiring and connection ........................................................... 35

Finishes .................................................................................. 37

Distribution ........................................................................... 38

Supply busbars, terminal blocks, distribution terminals

and modular distribution blocks ........................................... 38

Appendices............................................................................ 41

Fitting key barrels .................................................................. 41

Dimensions............................................................................. 42

Accessories........................................................................... 44

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SAFETY

INSTRUCTIONS

■Use only the products and accessories recommended by the Legrand Group in the catalogue, instructions, technical data sheets

and all other documents provided by Legrand (hereinafter referred to as «the Documentation») in compliance with the installation

rules.

■Improper installation and/or use may result in the risk of arcing in the enclosure, overheating or ﬁre. The enclosures must be used

under normal conditions, they must not be subjected to Voltage / Current / Temperature values other than those speciﬁed in the

Documentation.

■Legrand declines all responsibility for any modiﬁcation or repair of the equipment making up the enclosure that is not authorized by

the Legrand Group, as well as any failure to comply with the rules and recommendations speciﬁed by Legrand in the Documentation.

In addition, in the cases mentioned above, the warranty granted by Legrand will not be applicable.

■It is necessary to check that the characteristics of the products are appropriate for their environment and use during maintenance

operations, and to refer to the Documentation. If you have any questions or require clariﬁcation, please contact Legrand Group.

■The installation, use and maintenance of the enclosures and their components must be carried out by qualiﬁed, trained and

authorized personnel, in accordance with the regulations in force in each country.

RISK OF ELECTRIC SHOCK, BURNS AND EXPLOSION.

■People working on the installation must have the appropriate electrical authorizations for the work to be carried out.

■Wear the PPE (Personal Protective Equipment) necessary to work on live products.

■Respect the safety rules related to electrical work.

■Improper electrical and mechanical use of equipment can be dangerous and may result in personal injury or damage to property.

■Depending on the maintenance operations to be carried out, partial or total power cuts of the enclosure concerned should be

planned before any work.

■When performing operations that involve access to the inside of the enclosure, be aware of the risk of burns before touching any

products or metal parts.

■Before turning the power back on, make sure that there are no foreign bodies and that all physical protections have been put back

in place (e.g.: screens, covers, shields).

General information

WORKSHOP SPECIFICATIONS

XL³ 160

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Any failure to strictly apply the procedures and to respect these recommendations, could lead to serious risk of accident,

endangering people and property (in particular, without limitation, risk of burns, electric shocks, etc.).

The rules and recommendations in this document are based on our knowledge of the typical conditions of use of our

products in the ﬁelds of application usually encountered. However, it is always the customer’s responsibility to verify and

validate that Legrand products are suitable for its installation and use.

The customer must ensure proper installation, maintenance and operation of the equipment to avoid any risk of injury to person-

nel or damage to property in the event of product failure, especially for applications that require a very high level of safety (e.g.,

those in which the failure of a component may endanger human life or health).

The rules for storage, handling, installation and maintenance and the appropriate precautions and warnings must be strictly

observed and applied.

XL³ 160 insulated cabinets are cabinets

with dimensions optimised for

distribution up to 160 A.

These cabinets are divided into:

- “Fully modular” cabinets with 2 to

6 rows. These can take DPX³ 160 and

Vistop up to 160 A without the need for

any accessories.

- Cabinets with dedicated space and 3 or

4 modular rows, for integrating limited/

monitored-power kits.

The XL³ 160 insulated cabinet has

been designed to simplify wiring and

connection:

- side panels can be removed individually

- removable chassis

- frame can be dismantled

XL³ 160 cabinets also offer original

solutions for holding and running the

wiring, a large working area and a high-

quality ﬁnish.

CHARACTERISTICS

• Class II insulated cabinet

• Short-circuit resistance Ipk: 20 kA

•IP 30 without door, IP 40 with door and

IP 43 with door and seal

• IK 04 without door, IK 07 with door

• Door opening angle: 120°

• Conforming to standards IEC 61439-2

and IEC 61439-3

• Fireproof according to IEC 60695-2-11-

750°C/5 s

• Suitable for installations in public

buildings

• Can take devices up to 160 A

• Colour RAL 7035

• Supplied complete with rails and

faceplates, wire guide rings for vertical

wiring and terminal block for protective

conductors.

CLASS II

INSULATED CABINETS

WORKSHOP SPECIFICATIONS

XL³ 160

“FULLY MODULAR” CABINETS

CABINETS WITH

DEDICATED SPACE FOR

DPX³ 160 OR LIMITED/

MONITOREDPOWER KIT

Cabinet Cat. Nos. 4 018 02 4 018 03 4 018 04 4 018 05 4 018 06 4 018 15 4 018 16

External height (mm) 450 600 750 900 1050 900 1050

Number of modular rows 2345634

Number of modules 48 72 96 120 144 72 96

Raised

doors

Solid 0 202 52 0 202 53 0 202 54 0 202 55 0 202 56 0 202 55 0 202 56

Glass 0 202 62 0 202 63 0 202 64 0 202 65 0 202 66 0 202 65 0 202 66

Flat

doors

Solid 0 202 72 0 202 73 0 202 74 0 202 75 0 202 76 0 202 75 0 202 76

Glass

0 202 82 0 202 83 0 202 84 0 202 85 0 202 86 0 202 85 0 202 86

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After removing the top and bottom faceplates, remove the

4faceplate frame retaining screws

XL3160 insulated cabinets are supplied

ﬁtted with 2rails on a removable

chassis, faceplates, wire guide rings for

vertical wiring, and a brass terminal block

for connecting protective conductors.

The cardboard packaging can be re-used

for delivery to the site.

To obtain maximum access for wiring, XL3160 cabinets can be completely

dismantled.

Simply remove the faceplate support frame and all the side panels.

XL3160 offers you three possibilities, to suit your preferred way of

working:

Removing the side

panels individually

CLASS II INSULATED CABINETS

Removing the

chassis

Removing the

faceplate support

frame and side panels

PREPARING THE CABINETS

XL3160 TERMINAL BLOCK TYPE

Enclosure Plastic Flush-mt Metal

France Auto Screw Screw

Export Screw Screw Screw

1WIRING AT THE BACK OF THE CABINET

Cadre amovible Flancs démontables

individuellement

Châssis extractible

WORKSHOP SPECIFICATIONS

XL³ 160

2WIRING ON CHASSIS ONLY

The chassis can be removed from the enclosure so that the

wiring can be carried out in the workshop if the enclosure is

already installed on site.

After completely

removing the

frame and side

panels, there is

full access to the

wiring

With the

faceplates

removed, the

chassis can be

removed from

the cabinet after

unscrewing

the 4retaining

screws

Each side panel is held in place by 2 screws

It is very easy

to work on the

chassis once

it has been

removed from

thecabinet

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It is also possible to remove the side panels independently.

Inthis case, it is not necessary to remove the faceplate support

frame. Simply unscrew the side panel retaining screws.

CLASS II INSULATED CABINETS

MOUNTING DEVICES

• DPX3160

Is mounted on an omega rail or on a plate in XL3cabinets

and enclosures. A height spacer (Cat. No. 4 052 26) can be

added in order to mount modular devices on the same row

(see page 34).

Vistops with side/front handle are supplied with the

accessories needed to locate the handle on the outside of the

enclosure.

Example of mounting a Vistop with side handle:

Mounting the DPX³ on the adaptor

Mounting the assembly on the chassis by

removing the plastic rail support

A template is provided with the side/front

handle for drilling the side panel

1MOUNTING THE DPX³ 2MOUNTING VISTOP 63 TO 160 A

Ce manuel convient aux modèles suivants

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