KYMCO Agility RS 50 Manuel utilisateur

1. GENERAL INFORMATION

1-1

AGILITY RS 50

Location of Engine Serial Numbe

ENGINE SERIAL NUMBER

ENGINE SERIAL NUMBER...................1- 1 LUBRICATION POINTS .......................1-13

SPECIFICATIONS ...................................1- 2 CABLE & HARNESS ROUTING............1-15

SERVICE PRECAUTIONS......................1- 3 WIRING DIAGRAM................................1-20

TORQUE VALUES..................................1-11 TROUBLESHOOTUNG ..........................1-21

SPECIAL TOOLS.....................................1-12

AGILITY RS 50

1. GENERAL INFORMATION

1-2

AGILITY RS 50

SPECIFICATIONS

Motorcycle Name & Type AGILITY RS 50

Name & Model No. KG10SA

Overall length (mm) 1940

Overall width (mm) 685

Overall height (mm) 1140

Wheel base (mm) 1325

Engine type O.H.C.

Displacement 49.5 cc

Fuel Used 92# nonleaded gasoline

Front wheel 37.5

Net weight (kg) Rear wheel 55

Total 92.5

Front wheel 38

Gross weight(kg) Rear wheel 59

Total 97

Front wheel 90/90 -12 56J

Tires Rear wheel 90/90 -12 56J

Ground clearance (mm) 112

Perform- Braking distance (m) 4 (Initial speed

20km/h)

ance Min. turning radius (m) 1.99

Starting system Starting motor &

kick starter

Type Gasoline, 4-stroke

Cylinder arrangement Single cylinder

Combustion chamber type Semi-sphere

Valve arrangement O.H.C.

Bore x stroke (mm) φ39.0 x 41.4

Compression ratio 11

Compression pressure

(kg/cm²-rpm) 18

Max. output 2.7/8500kw/(r/min)

Max. torque 0.32/7000kg. m/rpm

Open 3°

Port Intake Close 7°

Engine

timin

Open 9°

Exhaust Close 1°

Valve clearance

Intake 0.04

(cold) (mm) Exhaust 0.04

Idle speed (rpm) 1700±100 rpm

Lubrication type Forced

ressure &

wet sump

Oil pump type Inner/outer rotor type

Oil filter type Full-flow filtration

Lubrication

System

Oil capacity 0.8 liter

Cooling Type Forced air cooling

Air cleaner type & No Paper element, wet

Fuel capacity 5.0 liter

Type CVK

Piston dia. (mm)

Venturi dia.(mm) φ17equivalent

Carburetor

Throttle type Butterfly type

Type CDI

Ignition timing BTDC28°/4000rpm

Contact breaker Non-contact point type

Spark plug NGK CR7HSA

CHAMPION-P-RZ9HC

Spark plug gap 0.6～0.7mm.

Battery Capacity 12V4AH

Clutch Type Dry multi-disc clutch

Type Non-stage transmission

Operation Automatic centrifugal

type

Type Two-stage reduction

Reduction 1st 0.75-2.47

ratio 2nd 13.59

Front Caster angle 27°

Axle Trail length ⎯

Tire

ressure Fron

1.75

(kg/cm²)Rear 2.25

Turning Left 45°

angle Right 45°

Fron

Drum

(

110mm

)

brake

Brake system

type Rear Drum (110mm) brake

Fron

TELESCOPE

Suspension type Rear Unit Swing

Front 80

Shock absorber

distance Rear 82

Frame type Under Bone

Fuel S

stem Electrical E

ment

nition S

stem

Power Drive System

Transmis-

sion Gear Reduction

Gear

Moving Device Damping

Device

1. GENERAL INFORMATION

1-3

AGILITY RS 50

SERVICE PRECAUTIONS

Make sure to install new gaskets, O-rings,

circlips, cotter pins, etc. when

reassembling.

When tightening bolts or nuts, begin with

larger-diameter to smaller ones at several

times, and tighten to the specified torque

diagonally.

Use genuine parts and lubricants

When servicing the motorcycle, be sure to

use special tools for removal and

installation.

After disassembly, clean removed parts.

Lubricate sliding surfaces with engine oil

before reassembly.

1. GENERAL INFORMATION

1-4

AGILITY RS 50

Apply or add designated greases and

lubricants to the specified lubrication

points.

After reassembly, check all parts for proper

tightening and operation.

When two persons work together, pay

attention to the mutual working safety.

Disconnect the battery negative (-) terminal

before operation.

When using a spanner or other tools, make

sure not to damage the motorcycle surface.

After operation, check all connecting

points, fasteners, and lines for proper

connection and installation.

When connecting the battery, the positive

(+) terminal must be connected first.

After connection, apply grease to the

battery terminals.

Terminal caps shall be installed securely.

1. GENERAL INFORMATION

1-5

AGILITY RS 50

If the fuse is burned out, find the cause and

repair it. Replace it with a new one

according to the specified capacity.

After operation, terminal caps shall be

installed securely.

When taking out the connector, the lock on

the connector shall be released before

operation.

Hold the connector body when connecting

or disconnecting it.

Do not pull the connector wire.

Check if any connector terminal is bending,

protruding or loose.

Confir

Capacity

1. GENERAL INFORMATION

1-6

AGILITY RS 50

The connector shall be inserted

completely.

If the double connector has a lock, lock

it at the correct position.

Check if there is any loose wire.

Before connecting a terminal, check for

damaged terminal cover or loose

negative terminal.

Check the double connector cover for

proper coverage and installation.

Insert the terminal completely.

Check the terminal cover for proper

coverage.

Do not make the terminal cover opening

face up.

Secure wire harnesses to the frame with

their respective wire bands at the

designated locations.

Tighten the bands so that only the insulated

surfaces contact the wire harnesses.

Sna

1. GENERAL INFORMATION

1-7

AGILITY RS 50

After clamping, check each wire to make

sure it is secure.

Do not squeeze wires against the weld or

its clamp.

After clamping, check each harness to

make sure that it is not interfering with any

moving or sliding parts.

When fixing the wire harnesses, do not

make it contact the parts which will

generate high heat.

Route wire harnesses to avoid sharp edges

or corners. Avoid the projected ends of

bolts and screws.

Route wire harnesses passing through the

side of bolts and screws. Avoid the

projected ends of bolts and screws.

o Contact !

1. GENERAL INFORMATION

1-8

AGILITY RS 50

Route harnesses so they are neither

pulled tight nor have excessive slack.

Protect wires and harnesses with electrical

tape or tube if they contact a sharp edge or

corner

When rubber protecting cover is used to

protect the wire harnesses, it shall be

installed securely.

Do not break the sheath of wire.

If a wire or harness is with a broken sheath,

repair by wrapping it with protective tape

or replace it.

When installing other parts, do not press or

squeeze the wires.

Do not pull

too ti

ht!

Do not press o

ueeze the wire.

1. GENERAL INFORMATION

1-9

AGILITY RS 50

After routing, check that the wire harnesses

are not twisted or kinked.

Wire harnesses routed along with

handlebar should not be pulled tight, have

excessive slack or interfere with adjacent

or surrounding parts in all steering

positions.

When a testing device is used, make sure to

understand the operating methods

thoroughly and operate according to the

operating instructions.

Be careful not to drop any parts.

When rust is found on a terminal, remove

the rust with sand paper or equivalent

before connecting.

Do not bend or twist control cables.

Damaged control cables will not operate

smoothly and may stick or bind.

Do you understand

the instrument? Is

the instrument set

correctly?

Remove Rust !

1. GENERAL INFORMATION

1-10

AGILITY RS 50

Symbols:

The following symbols represent the

servicing methods and cautions included in

this service manual.

: Apply engine oil to the

specified points. (Use

designated engine oil for

lubrication.)

: Apply grease for lubrication.

: Transmission Gear Oil (90#)

: Use special tool.

: Caution

: Warning

(Ö12-3) :Refer to page 12-3.

Engine Oil

Grease

Gear Oil

Special

＊

Table des matières

Autres manuels KYMCO Scooter

KYMCO

KYMCO B&W 125 Manuel utilisateur

KYMCO

KYMCO SCOOTER MOD DJ Manuel utilisateur

KYMCO

KYMCO SPADE 150i Manuel utilisateur

KYMCO

KYMCO 50 AGILITY CITY 2T Manuel utilisateur

KYMCO

KYMCO Downtown 125i Manuel utilisateur

KYMCO

KYMCO 50 AGILITY CITY 4T Manuel utilisateur

KYMCO

KYMCO Scooter Manuel utilisateur

KYMCO

KYMCO XCITING 500Ri ABS Manuel utilisateur

KYMCO

KYMCO People GT 300i Manuel utilisateur

KYMCO

KYMCO BET & WIN 50 Manuel utilisateur

KYMCO

KYMCO Super 9 Manuel utilisateur

KYMCO

KYMCO SUPER8 50 Manuel utilisateur

KYMCO

KYMCO 125 DINK - Manuel utilisateur

KYMCO

KYMCO Like 50 Manuel utilisateur

KYMCO

KYMCO Vitality 50 Manuel utilisateur

KYMCO

KYMCO X -Town 125 ABS Manuel utilisateur

KYMCO

KYMCO Compagno 50i Manuel utilisateur

KYMCO

KYMCO K-XCT 300i Manuel utilisateur

KYMCO

KYMCO 125 AGILITY MMC Manuel utilisateur

KYMCO

KYMCO Agility Carry 50i Manuel utilisateur

KYMCO

KYMCO Mini S ForU Manuel utilisateur

KYMCO

KYMCO Agility 16+ 50 2022 Manuel utilisateur

KYMCO

KYMCO PEOPLE S 50 2005 Manuel utilisateur

KYMCO

KYMCO LIKE 150i Manuel utilisateur

Manuels Scooter populaires d'autres marques

TEKTRO

TEKTRO CHEETAH Manuel utilisateur

Douglas

Douglas Vespa Sprint Guide d'installation

PLAYTIVE

PLAYTIVE AS-2448 Manuel utilisateur

Ebinger

Ebinger DONKEY XL Manuel utilisateur

Flyer

Flyer Mountain Guide de l'utilisateur

BackCountry eBikes

BackCountry eBikes Storm Manuel utilisateur

equipmed

equipmed FreeRoam II Manuel utilisateur

Yoto

Yoto Lion Manuel utilisateur

WESTHILL BIKES

WESTHILL BIKES LINK Manuel utilisateur

BAnff

BAnff eProdigy series Manuel utilisateur

Winther

Winther 475 Manuel utilisateur

Jetson

Jetson JBZL17 Manuel utilisateur

First Choice Mobility

First Choice Mobility Roma Medical Corella S741 Manuel utilisateur

Carrera

Carrera impel Manuel utilisateur

Afikim

Afikim Superlight SL-3 Manuel utilisateur

CareCo

CareCo ZOOM Manuel utilisateur

Douglas

Douglas Vespa G.S. Manuel utilisateur

Gazelle

Gazelle with BOSCH System Manuel utilisateur