KTM 890 Adventure 2021 Manuel

SETUP INSTRUCTIONS 2021

890 ADVENTURE

890 ADVENTURE L

Art. no. 3214442en

INTRODUCTION

*3214442en*

3214442en

03/2021

INTRODUCTION

Perform the work described in these setup instructions before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make

changes in the interest of technical advancement without at the same time updating this manual.

We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop

are not specified here. It is assumed that the work will be performed by a fully trained mechanic.

All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right

to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,

without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-

tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-

ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that

does not belong to the regular scope of supply.

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission

of the copyright owner.

ISO 9001(12 100 6061)

KTM applies quality assurance processes that lead to the highest possible product quality as

defined in the ISO 9001 international quality management standard.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

Stallhofnerstraße 3

5230 Mattighofen, Austria

This document is valid for the following models:

890 ADVENTURE EU (F9703U5, F9703U6)

890 ADVENTURE US (F9775U5, F9775U6)

890 ADVENTURE L EU (F9703UE, F9703UF)

1 MEANS OF REPRESENTATION

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

Indicates a voltage measurement.

Indicates a current measurement.

Indicates a resistance measurement.

Indicates the end of an activity including potential rework.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Indicates a proprietary name.

Name®Indicates a protected name.

Brand™ Indicates a brand available on the open market.

Underlined terms Refer to technical details of the vehicle or indicate technical terms, which

are explained in the glossary.

SETUP 2

2.1 Transport mode

H02713-01

This vehicle was blocked for transport in the software.

To operate the vehicle, the vehicle electronics must be enabled.

This process is conducted during initial setup in KTM Dealer.net.

Enabling ensures that the initial setup in KTM Dealer.net is docu-

mented.

Enabling can be performed either temporarily, e.g. for a test ride,

or permanently for vehicle handover.

Info

Make sure that the vehicle is permanently enabled before

handing it over to the customer.

2.2 Diagnostics connector

F01981-10

Diagnostics connector 1is located under the battery cover.

2.3 Unpacking and setting up the vehicle

F01037-10

–Remove the straps and the box.

F02125-01

–Remove the adhesive tape in the upper area of the motorcycle.

2 SETUP

F03428-01

–Roll down the film at the sides.

Guideline

To avoid damaging the vehicle while setting it up, do

not remove the protective film on each component until

installing the component, and leave it on the vehicle until

work has been completed.

–Remove the separate enclosure and unpack it. Check that the

scope of supply is complete using the enclosed packing list.

Info

The procedure for missing components is described in

the Customer Service Manual.

–Check the vehicle for transport damage.

Info

The procedure in the event of transport damage is

described in the Customer Service Manual.

F02127-01

–Remove the cable tie. Place the handlebar at the front.

–Remove the clutch and the brake assembly from the transport

holder.

–Remove the screws from the handlebar clamps. Take off the

handlebar clamps and transport holder.

F02128-10

Warning

Danger of accidents A repaired handlebar poses a

safety risk.

If the handlebar is bent or straightened, the mate-

rial becomes fatigued. The handlebar may break as a

result.

–Change the handlebar if the handlebar is damaged

or bent.

–Unpack handlebar and position.

Info

Make sure the cables and wiring are positioned cor-

rectly.

–Position the handlebar clamps. Mount and tighten the screws

evenly.

Guideline

Screw, handlebar

clamp

M8 20 Nm (14.8 lbf ft)

Markings Aface backward.

SETUP 2

Handlebar scale markings Bare located centrally

between the handlebar clamps.

Info

Keep the installed gap widths equal when tightening.

–Check the handlebar position.

» If the handlebar position is not adjusted as required by the

customer:

–Adjust the handlebar position. ( p. 12)

F02129-01

–Mount the right hand guard.

Guideline

Hand guard fitting M6 6 Nm (4.4 lbf ft)

Hand guard screw M8 25 Nm (18.4 lbf ft)

F02130-01

–Mount the left hand guard.

Guideline

Hand guard fitting M6 6 Nm (4.4 lbf ft)

Hand guard screw M8 25 Nm (18.4 lbf ft)

2 SETUP

F02131-10

–Position the brake assembly on the handlebar.

–Position brake assembly clamp on the handlebar.

The holding lug of the clamp engages in the combination

switch.

–Mount and tighten screws 1.

Guideline

Screw, brake assem-

bly

M6 5 Nm (3.7 lbf ft)

–Tighten all the screws on the controls on the right half of the

handlebar.

Guideline

Screw for throttle

grip

M5 3.5 Nm

(2.58 lbf ft)

Screw, combination

switch, right

M5 5 Nm (3.7 lbf ft)

Info

Pay attention to the markings on the handlebar.

Make sure the cables and wiring are positioned cor-

rectly.

–Tie the cables and wires together with the rubber straps sup-

plied.

–Check the throttle grip for smooth operation.

F02132-10

–Position the clutch assembly on the handlebar.

Info

Pay attention to the markings on the handlebar.

–Position the clutch assembly clamp on the handlebar.

–Mount and tighten screws 2.

Guideline

Screw, clutch assem-

bly

M6 5 Nm (3.7 lbf ft)

–Tighten all the screws on the controls on the left half of the

handlebar.

Guideline

Screw, fixed grip, left M4 3 Nm (2.2 lbf ft)

Screw, combination

switch, left

M5 2 Nm (1.5 lbf ft)

Info

Pay attention to the markings on the handlebar.

Make sure the cables and wiring are positioned cor-

rectly.

–Tie the cables and wires together with the rubber straps sup-

plied.

SETUP 2

F02144-01

–Mount and tighten the rear mirror on both sides.

F02134-10

–Mount rubber bushings 3on windshield 4.

–Mount windshield 4on windshield bracket 5.

The windshield engages on the left and right in the

recesses of the windshield bracket.

–Mount and tighten screws 6.

Guideline

Remaining screws,

chassis

M5 5 Nm (3.7 lbf ft)

F02133-10

–Position the windshield bracket with the windshield in lower

recess C.

–Mount and tighten screw 7.

Guideline

Remaining screws,

chassis

M5 5 Nm (3.7 lbf ft)

2 SETUP

F02135-10

(EU)

–Mount reflector 8with rubber bushings 9and tension

washers bk on the license plate holder bl.

–Position the license plate bracket on the license plate sup-

port.

–Mount and tighten screws bm.

Guideline

Screw, license

plate holder

M5 5 Nm (3.7 lbf ft)

Loctite®243™

–Carefully loosen and remove the rear tension belt.

Info

An assistant prevents the motorcycle from falling over.

–Carefully loosen and remove the tension belts around the lower

triple clamp.

The vehicle is released at the front.

–Together with an assistant, take the vehicle off the pallet.

F02136-10

–Mount rubber spacers bn on the retaining bracket bo.

–Position retaining bracket bo on the engine guard.

–Mount and tighten screws bp.

Guideline

Screw, engine

guard retaining

bracket

M6 10 Nm (7.4 lbf ft)

Loctite®243™

Ce manuel convient aux modèles suivants

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