KTM Chassis 690 SMC Mode d’emploi

690 SMC USA 2008

SPARE PARTS MANUAL: CHASSIS

ART.NO.: 3CF9775H4EN

ENGLISH

INDEX

690 SMC USA 2008

FRONT FORK, TRIPLE CLAMP

FRONT FORK DISASSEMBLED

HANDLEBAR, CONTROLS

FRAME

SIDE / CENTER STAND

MONOSHOCK

10x

PRO LEVER LINKING

11x

SWING ARM

12x

EXHAUST SYSTEM

13x

AIR FILTER

14x

TANK, SEAT, COVER

15x

FUEL PUMP

17x

INDEX

690 SMC USA 2008

MASK, FENDERS

18x

DECAL

19x

FRONT WHEEL

20x

REAR WHEEL

21x

WIRING HARNESS

22x

BATTERY

23x

HAND BRAKE CYLINDER

24x

REAR BRAKE CONTROL

25x

BRAKE CALIPER FRONT

26x

BRAKE CALIPER REAR

27x

LIGHTING SYSTEM

28x

INSTRUMENTS / LOCK SYSTEM

29x

INDEX

690 SMC USA 2008

EVAPORATIVE CANISTER

30x

SPECIAL TOOLS

31x

ACCESSORIES KIT

32x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical

specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local

conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing

certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,

descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.

SPORTMOTORCYCLE AG, Mattighofen only.

690 SMC USA 2008

FIG PART NUMBER DESCRIPTION QTY

1 14187D12 KTM 690 SMC '08 1

4 0025080353 COLLAR SCREW M8X35 TX 2

5 0025080303 COLLAR SCREW M8X30 TX 1

6 0912100356 AH SCREW DIN6912-M10X35 10.9 2

7 0025080406 HH COLLAR SCREW M8X40 TX40 8

8 0025080256 HH COLLAR SCREW M8X25 TX40 4

9 0912080303 AH SCREW DIN0912-M 8X30 4

32 7650113103301 BOT.TRIPLE CLAMP 32-34 OFFSET 1

33 76501033000 FORK TUBE L=237MM 08 1

34 7650113403301 TRIPLE CLAMP TOP 32-34 ADJUST. 1

38 59401038000 HANDLEBAR CLAMP 28MM 05 2

39 59401039042 HANDLEB.SUPP. D=28MM H=42MM 05 2

40 54801036000 STEER.HEAD SCREW M20X1,5 WS=27 1

41 54801036100 STE.HEAD SCR. M20X1,5 WS=27 SL 1

81 54201081100 TAPERED ROLLER BEARING CPL. 06 2

82 54601084100 O-RING SUPPORT W. SEALING LIP 1

84 54601184000 STEARING HEAD GASKET TOP 1

86 54201086000 STEERING HEAD COVER 1

90 0017060204 EJOT PT SCREW K60X20 ALU WS=6 2

91 59001092050 SPECIAL SCREW M6X12,5 WS=8 6

92 7650109400030 FORK PROTECT. L/S+R/S BLACK 08 1

93 7650109201030 FORK PROTECTOR CLAMP 1

94 0934080003 HEXAGON NUT DIN0934-M 8 2

087650111 / C087650111

* NEW PART

X AS REQUIRED

FRONT FORK

TRIPLE CLAMP

690 SMC USA 2008

FIG PART NUMBER DESCRIPTION QTY

1 48600536S2 AXLE CLAMP R/S CPL. 08 1

2 48600535S2 AXLE CLAMP L/S CPL. 08 1

3 91410058S SPRING D43.2 L465 5N/MM SET x

3 91410064S SPRING D43.2L465 5.2N/MM D5.25 x

3 91410065S SPRING D43.2L465 5.4N/MM D5.25 x

4 46810146 COPPER WASHER 12X16X1,5 2

6 48600036 SPACER 42X26,5X2,5 2

6 48600037 SPACER 42X26,5X5 2

6 48600038 SPACER 42X26,5X10 2

6 48600053 SPACER 42X26,5X1,5 2

7 48600558S SCREW CAP M51X1,5 CPL. 07 2

8 48600705S1 CARTRIDGE CPL. 08 2

9 48600484 OUTER TUBE L=500MM D=54/60 2

10 R14011 REPAIR-KIT GASKET 05 1

11 48600401S1 FORK OIL SAE5 5L 2005 1

12 T511 SILICONE GREASE F. DUST STRI 1

13 48600428 DU-BUSH D47XD49X20DDL02 2

14 48600429 DU-BUSH D48XD52X12DDL02 2

15 48600013 SUPPORT RING 50 X 57,6 X 1,5 2

16 48600347 OIL SEAL RING 48X57,8X9,5 03 2

17 48600070 LOCK WASHER SB58 2

18 48600400 DUST CAP D=48 58,4X11,8 2

087500131 / C087650131

* NEW PART

X AS REQUIRED

FRONT FORK DISASSEMBLED

690 SMC USA 2008

FIG PART NUMBER DESCRIPTION QTY

1 5480200120017 HANDLEBAR D=28 MM RENTHAL 796 1

4 76502010000 THROTTLE GRIP CPL. 08 1

5 63002021200 GRIPP SET 2K WITH OPEN END 1

6 75002091000 THROTTLE CABLE 07 1

7 58412040050 SUPPORT FOR MIRROR LC4 '98 2

8 61112040000 REVIEW MIRROR L/S 07 1

9 61112041000 REVIEW MIRROR R/S 07 1

10 60002030000 MASTER CYLINDER MAGURA D=10.5 1

11 60002044000 CLAMP MIRROR WITH CLAMP 1

12 0025060206 HH COLLAR SCREW M6X20 TX30 1

14 0965040123 FLAT HEAD SCREW DIN0965-M 4X12 2

15 50302033000 COVER FOR HYDR. CLUTCH '98 1

16 50302034000 RUBBER FOR RESERVOIR '98 1

17 50302032000 REP.SET PISTON MAGURA D=10.5 1

18 50302037000 PROTECT.CAP FOR LEVER PERCH'98 1

19 59002035000 SPRING FOR CLUTCH LEVER 03 1

20 60002031000 CLUTCH LEVER LONG CPL. 2003 1

21 50302038000 LEVER SCREW CPL. 125-200 '98 1

23 75032063000 CLUTCH PIPE SM 07 1

24 50302036200 OIL FOR HYD. CLUTCH 75ML 1

25 58411049100 CLUTCH SWITCH 03 1

40 76511070000 LIGHT SWITCH L/S 08 1

41 76511074000 START-EMERGENCY STOP SWITCH 08 1

42 6000207910030 HANDGUARD L/S+R/S CPL.BLACK 04 1

087650211 / C087650211

* NEW PART

X AS REQUIRED

HANDLEBAR

CONTROLS

690 SMC USA 2008

FIG PART NUMBER DESCRIPTION QTY

1 7650300100033 FRAME "EC08" BLACK MATT 08 1

2 7650300500001S ENGINE SUPPORT LEFT SIDE 08 1

3 7650300600001S ENGINE SUPPORT RIGHT SIDE 08 1

4 0035100249 AH-COLLAR SCREW M10X24 ISA45 4

5 75003015000 SPECIAL SCREW M10X115 ISK8 07 1

6 75003014000 SCREW 1

7 54630044000 COLLAR NUT M10 WS=13 2

8 76504067000 CHAIN SLID. GUARD 08 1

9 54310086100 SELF LOCKING NUT M10 CU WS=14 4

10 0025080206 HH COLLAR SCREW M8X20 TX40 1

16 7650303804401S FOOTREST BRACKET L/S 08 1

17 7650303904401S FOOTREST BRACKE R/S 08 1

18 0025080456 HH COLLAR SCREW M8X45 TX40 4

20 7650304800001S FOOT REST BRACKET REAR L/S 1

21 7650304900001S FOOT REST BRACKET REAR R/S 1

22 76503038050 HEEL PROTECTOR LS 08 1

23 76503039050 HEEL PROTECTOR RS 08 1

24 0025080166 HH COLLAR SCREW M8X16 TX40 4

26 0025080126 HH COLLAR SCREW M8X12 TX40 4

30 60003050000 FOOTREST CPL. L/S REAR 03 1

31 60003051000 FOOTREST CPL. R/S REAR 03 1

32 60003044000 BOLT FOR FOOTREST REAR 03 2

33 0799060003 TAB WASHER DIN6799-RS 6,0 2

34 60003052000 ENGAGE PANEL FOOTREST R/S 03 2

35 60003152000 ENGAGE PANEL FOOTREST L/S 03 2

39 76503040033 FOOTREST L/S+R/S CPL. 08 1

40 59003040250 FOOT PED L/S SILVER 02 1

41 59003041250 FOOT PED R/S SILVER 02 1

42 76503044000 BOLT FOR FOOT PED 08 2

43 54603041000 FOOTREST SPRING L/S & R/S 2

44 0125100003 WASHER DIN0125-A10,5 2

45 0094032253 PIN DIN0094-3,2X25 STEEL 2

50 76503083000 COVER FRAME L/S 1

51 76503084000 COVER FRAME R/S 1

52 69008021080 RANGE CHANGE METAL NUT M5 2

53 76503075000 SPREAD RIVET CPL. 6,2MM 1

087650310 / C087650310

* NEW PART

X AS REQUIRED

FRAME

690 SMC USA 2008

FIG PART NUMBER DESCRIPTION QTY

54 58605083014 SCREW M5X14 TORX 25 07 2

55 0770080020 O-RING 8X2 SILICONE 1

56 60038082000 ANGLE CONNECTOR LC8 03 1

57 76530087000 VENTILATION OIL SEPARATOR FOAM 1

087650310 / C087650310

* NEW PART

X AS REQUIRED

FRAME

690 SMC USA 2008

FIG PART NUMBER DESCRIPTION QTY

1 7650302300033 SIDE STAND L=275MM SMC 08 1

2 61003024000 SPRING L=116 MM 05 1

3 62503027100 SCREW F. SIDE STAND M10X31,2 1

4 76503028001 SPECIAL SCR. SIDE STAND SPRING 1

5 76503029000 MAGNET HOLDER 1

6 0025060126 HH COLLAR SCREW M6X12 TX30 1

7 76503026000 SIDE STAND BRACKET 08 1

8 0025080206 HH COLLAR SCREW M8X20 TX40 2

11 61011045000 SIDE STAND SENSOR 05 1

12 0084040123 CYL.HEAD SCREW DIN84A M4x12 2

13 76511045050 HOLDER FOR SIDESTAND SWITCH 08 1

14 0985040003 SELF LOCKING NUT DIN0985-M 4 2

15 0016050121 SCREW FOR PLASTIC 50X12 1

087650360 / C087650360

* NEW PART

X AS REQUIRED

SIDE

CENTER STAND

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