Kohler ENGLEFIELD MILANO Manuel utilisateur

1213953-A02-C 04/10/2013

INSTALLATION

INSTRUCTIONS

SHOWER

www.englefield.co.nz

MILANO Round

Note: Tapware not included.

Englefield has a history

of making superb showers

and their popularity is

testament to their quality

and affordability.

It’s the details that Englefield

cares about - from pioneer-

ing the latest technology, to

innovative design, it’s all to

make your showering

experience the very best it

can be.

Page 21213953-A02-C 04/10/2013

Before installing the shower please read these instructions carefully to familiarise

yourself with the required tools, materials and installation sequences. Please leave these

instructions for the consumer after installation. Refer to the separate care and maintenance

guide for important care and cleaning information.

Ensure that the shower tray and wall, if applicable, are completely finished prior to

installing your shower door and return. Follow all warnings, cautions and instructions

contained in this guide.

1. ENGLEFIELD strongly recommends that a minimum of TWO persons install this

enclosure due to the weight of the door panels.

2. Toughened safety glass cannot be cut. Risk of injury or product damage.

3. Wear protective footwear when lifting panels.

4. Wear safety glasses when drilling.

1. The wall retainers must be installed onto waterproof, vertical and flat wall surface.

Failure to do so will result in an unsatisfactory seal, which may cause property damage.

The wall inclination (out of squareness) is recommended to be out by no more than

+/- 4mm/m.

2. Please install this door onto an ENGLEFIELD Quick - Fit®Low Profile

shower tray only, unless installing directly onto tiled walls and floor.

3. Care must be taken when drilling into walls and floors to avoid any hidden pipes or

wires.

4. It is the responsibility of the INSTALLER to ensure that the installation complies with

council and or local authority bylaws.

www.englefield.co.nz

INSTALLATION INSTRUCTIONSMILANO Round

BEFORE YOU BEGIN

SAFETY

!ATTENTION

Instructions, drawings, and diagrams contained in this manual present information available at the time of printing.

changes without further notice.

CONSTRUCTION REQUIREMENTS

Page 31213953-A02-C 04/10/2013 www.englefield.co.nz

INSTALLATION INSTRUCTIONSMILANO Round

TOOLS AND MATERIALS REQUIRED

Due to the weight of the glass panels Englefield strongly recommends

constructing double studs (as below) to fix the wall retainers to.

!ATTENTION

3.0 mm 2.5 mm

Supplied Supplied Supplied

N0. 1 Square 3.0 mm 4.0 mm

Phillips

Double

studs

Double

studs

Size Dim ‘A’

900 x 900 900

1000 x 1000 1000

Dim ‘B’

900

1000

1200 x 900 LH 1200

1200 x 900 RH 900

900

1200

PARTS IDENTIFICATION

Page 41213953-A02-C 04/10/2013 www.englefield.co.nz

INSTALLATION INSTRUCTIONSMILANO Round

Door Pack

Return Pack

Door Panel (RH)

Return Panel (RH)

Door Handle

Extrusion - Door edge seal

Hardware Pack

Door Handle Pack x 2

x 2

x 1

Return Panel (LH)

x 1

Extrusion - Top rail

x 1

Extrusion - Bottom rail

x 1

x 2

Extrusion - Glazing gasket

x 1

Extrusion - Return glass retainer (RH)

x 1

Extrusion - Return glass retainer (LH)

x 1

Extrusion - Return edge seal

x 2

x 1

Door Panel (LH)

x 1

x 2

x 2 x 1

x 8

Extrusion - Return wall retainer

Extrusion - Wall retainer cover

End cap T end cap (RH)

x 1 T end cap (LH)

PVC bumper

x 8 PVC grommet - Return glass

x 2 Glass fixing insert

x 2 Extrusion - Top rail backing plate

Allen key - 2.5mm

x 1 Allen key - 3mm

x 1 Allen key - 4mm

White retainer cover inserts

x 2 Roller bumpers

x 1

x 2

Cover - Return wall retainer (LH)

Cover - Return wall retainer (RH)

Cover - Return extrusion

PAN screw - ST 3.5 x 35mm

PAN screw - ST 3.9 x 12mm

x 12

x 4

CSK screw - ST 3.5 x 10mm

x 8

CSK screw - ST M5 x 16mmx 2

CSK screw - ST M5 x 12mm

x 2

Tray: For tray installation refer to the instructions supplied with the tray.

Wall: For wall installation refer to the instructions supplied with the wall.

- Proceed to Section 2 - Door and return installation.

Tray: For tray installation please refer to the instructions supplied with the tray.

Wall:

- The vertical wall retainers MUST be installed onto the waterproof membrane PRIOR TO

WALL TILING. If possible the complete door system should be installed onto the

waterproof membrane prior to wall tiling.

CAUTION: Failure to install the wall retainers first may

mean the door system may not fit on the shower tray

due to the tile thickness.

- If not installing the complete door system prior to tiling

make sure to leave a 3mm gap between the wall retainer

extrusion and the tiles on the inside of the shower to allow

for wall retainer cover extrusion. Refer to image.

- Proceed to Section 2 - Door and return installation.

- The door and return can be installed directly onto the wall and floor tiles.

- Proceed to Section 2 - Door and return installation.

OPTION 1

Acrylic Wall & Tray

OPTION 2

Tiled Wall & Acrylic Tray

OPTION 3

Tiled Wall & Floor

1 - INSTALLATION - Options

OPTION 1 - Acrylic Wall & Tray

OPTION 2 - Tiled Wall & Acrylic Tray

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INSTALLATION INSTRUCTIONSMILANO Round

OPTION 3 - Tiled Wall & Floor

3mm

Tile gap

inside of

shower

2 - INSTALLATION

Page 61213953-A02-C 04/10/2013 www.englefield.co.nz

INSTALLATION INSTRUCTIONSMILANO Round

± 0 mm ± 0 mm

(e) Fix wall retainer to wall using 4 pan

screws (supplied).

(f) Repeat steps (b) to (e) for other wall

retainer.

3 mm

Profile

2.1 Wall Retainers

Caution: Ensure tray or tiled floor is

level & walls are vertical & square.

(a) Mark the locations of the wall retainers.

For tray base option:

- Mark 10mm in from top edge of tray.

For tiled base option:

- Mark from finished wall to outer edge

of retainer.

(b) Position a wall retainer on a wall with

flat side facing outwards. Use a level to

make sure it is upright. (This is critical

to ensure correct operation of the door).

remove wall retainer and drill holes

using an appropriate 3mm drill bit

(not supplied).

Tip: Cover the waste to prevent the loss of

small parts. If installing onto a tray protect

the tray surface during installation.

10 mm

± 0 mm

900 x 900

1000 x 1000

1200 x 900 LH

1200 x 900 RH

875 875

975 975

1175 975

975 1175

ASize B

x 4

PAN ST 35mm

x2 x2

This part of the installation is done away

from shower location.

(a) Fix the return extrusions to the bottom

rail using 2 screws (supplied) per side.

Tip: Once return extrusions are fixed to

bottom rail lean them against a wall.

of a return glass panel. (Note orientation).

(b) Insert grommets into 4 return panel holes.

Tip: Place glass onto a soft flat surface &

gently tap with a block of wood & a rubber

mallet.

(d) Slot return glass panel into return

extrusion and bottom rail.

(Note orientation).

(e) Fix in place with pan screw (supplied) by

screwing through extrusion into glass

fixing insert.

(g) On inside of shower insert glazing

gasket between glass and extrusion,

with flat side touching glass panel.

Tip: Lubricating seal with soapy water

will help with installation.

(f) On inside of shower insert glazing

gasket between glass and bottom rail,

with flat side touching glass panel .

Tip: Lubricating seal with soapy water

will help with installation.

(h) Repeat steps (b) to (g) for other return.

Profile

Page 71213953-A02-C 04/10/2013 www.englefield.co.nz

INSTALLATION INSTRUCTIONSMILANO Round

2.2 Return Assembly

Profile

PAN ST

35mm

PAN ST

35mm

PAN ST 12mm

(a) Place top rail onto both return glass

panels as shown below. Make sure glass

is properly inserted into rail. Top of return

glass should be flush with extrusion.

Top of return glass

flush with extrusion.

(b) Insert backing plate into outside end of

top rail. Note orientation.

Note orientation.

of top rail on inside of shower.

Note orientation.

(d) Make sure holes align properly

and insert 16mm hex screw into T end

cap and 12mm hex screw into top rail.

Loosely tighten.

(e) Insert gasket inbetween glass and

top rail with flat side touching glass.

(e) Tap end cap into outside of top rail

using a wooden block and soft mallet.

(g) Repeat steps (b) to (f) for other end

of rail.

(f) Tighten screws. DO NOT overtighten.

Page 81213953-A02-C 04/10/2013 www.englefield.co.nz

INSTALLATION INSTRUCTIONSMILANO Round

2.3 Top Rail Assembly

Profile

Bevel on this side

Hole furthest from

backing plate edge

on this side

M5 x 12mm

M5 x 16mm

3.0mm

(a) Carefully lift the entire frame and move

into position onto tray or tile floor.

CAUTION: This is a 2 person lift.

Slide return extrusions into wall

retainers. For tray installations ensure

distance from edge of tray to frame

extrusions is equal.

IMPORTANT: Make sure top rail is level and

is still flush with return glass.

2.4 Frame Installation

2.5 Lower Door Bumpers

(b) Drill 4 x 3mm holes from inside of

shower enclosure in return extrusion

through pre-drilled holes in wall retainer.

Page 91213953-A02-C 04/10/2013 www.englefield.co.nz

INSTALLATION INSTRUCTIONSMILANO Round

(a) Hang both doors on top rail from

unsprung rollers on inside. Press down

button on bottom rollers to allow bottom

rollers to clamp onto bottom rail.

2.6 Door Installation

countersunk screws (supplied).

(d) Repeat steps (c) to (d) for other

wall retainer and return extrusion.

(a) Insert pan screws into bumpers and

screw into bottom rail.

3 mm

PAN ST

12mm

CSK ST 10mm

View from inside of shower

(b) To adjust doors up or down remove caps

from underside of top rollers to allow

access to adjusting screws.

When doors are level adjust both doors

upwards evenly to lock them in place.

(d) Replace caps

Page 101213953-A02-C 04/10/2013 www.englefield.co.nz

INSTALLATION INSTRUCTIONSMILANO Round

(a) Place a clear plastic washer onto

threaded side of each spline.

Note orientation.

(b) Insert splines into holes in glass door

from inside of shower and place a

second clear plastic washer onto each

spline. Note orientation.

(d) Slide knobs onto splines. Grub screw

holes must face down. Note orientation.

2.7 Door Handles

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