KMC Controls FlexStat Guide de l'utilisateur

FlexStat (General) 1 Application Guide, Rev L

Application Guide

FlexStat™

BACnet Programmable Thermostats

Speciﬁcations, design, and operation are subject to change without notice.

Contents

General Information (All Output Conﬁgurations) .................. 3

Overview and General Installation ...................................................................4

Mounting Considerations .................................................................................4

Wiring Considerations ......................................................................................4

Inputs and Outputs ..........................................................................................5

Connecting Standard Inputs .........................................................................5

4–20 mA Current Input ................................................................................6

Connecting Outputs .....................................................................................7

Conﬁguration Screens ......................................................................................7

Custom Programming .......................................................................................8

General ........................................................................................................8

Viewing the Control Basic Programs ............................................................8

Modifying the Standard Control Basic Programs ..........................................9

Custom Objects Restrictions/Recommendations ........................................10

Programs During Upgrades and Factory Restores .......................................10

Sample Custom Applications ..........................................................................11

Adding a Remote Temperature Sensor to an Input ......................................11

Calibrating a (Temperature) Sensor ............................................................12

Displaying the Current Setpoint .................................................................13

Displaying Outside Air Temperature ...........................................................14

Displaying Other Objects ...........................................................................14

Mapping Analog Inputs or Outputs as Binary .............................................15

Motion Sensor Applications ........................................................................15

Using Sensors Connected to Other Controllers ..........................................15

CO2 Sensors and DCV ....................................................................................16

Custom Web Graphics ....................................................................................17

Hospitality and Locked User Interface Modes ................................................18

Selecting UI Modes ....................................................................................18

Reverting UI Modes ...................................................................................19

Resetting Hospitality Mode Setpoints to Defaults ......................................20

Programming Custom Text for Hospitality Mode ........................................21

Motion/Occupancy Sensor .............................................................................22

Performance and Applications ....................................................................22

Enabling/Disabling the Sensor and Override Time ......................................23

Customizing the Motion Sensor and Override ...........................................23

Adding a Door Contact for Additional Control...........................................24

Adding Remote Motion Sensors .................................................................25

Troubleshooting Motion Sensor Operation .................................................26

Support ..........................................................................................................26

Important Notices ..........................................................................................26

FlexStat (General) 2 Application Guide, Rev L

BAC-1xx63/1xxx63 Series (6 Relays and 3 Analog Outputs) 27

Bills of Materials (BAC-1xx63/1xxx63) ...........................................................28

AHU (Air Handling Unit)—Modulating Heat and Modulating Cool ...........28

HPU (Heat Pump Unit)—1 or 2 Compressors w/ Aux. & Emergency Heat .29

RTU (Roof Top Unit)—1 or 2 Heat and 1 or 2 Cool ....................................29

FCU (Fan Coil Unit)—2 or 4 Pipe, Modulating or 2 Position ......................30

Sequence of Operation (BAC-1xx63/1xxx63) .................................................31

FlexStat (All Models) Common Features .....................................................31

Space Temperature Setpoints and Modes ................................................31

Occupancy Modes ..................................................................................32

Optimum Start .......................................................................................33

Standby Mode ........................................................................................33

Fan Control.............................................................................................34

Sensor 2 (Fan Status or Discharge Air Temp) ..........................................34

Economizer ............................................................................................34

DCV (Demand Controlled Ventilation)—General Information ...............35

DCV—Basic Conﬁguration .....................................................................36

DCV—Standard Conﬁguration ...............................................................36

DCV—Advanced Conﬁguration .............................................................36

Dehumidiﬁcation ...................................................................................39

Humidiﬁcation (BAC-1x136 and BAC-1xx136 Only) ..............................39

Staged Heating and Cooling Parameters .................................................40

User Interface Display Backlight ............................................................40

BAC-1xx63/1xxx63 Applications ................................................................40

AHU (Air Handling Unit) .......................................................................40

HPU (Heat Pump Unit) ..........................................................................41

FCU (Fan Coil Unit), 2-Pipe ....................................................................43

FCU (Fan Coil Unit), 4-Pipe ....................................................................44

RTU (Roof Top Unit) ...............................................................................45

BAC-1xx36/1xxx36 Series (3 Relays and 6 Analog Outputs) 46

Bills of Materials (BAC-1xx36/1xxx36) ...........................................................47

AHU (Air Handling Unit)—Multiple H/C Options .....................................47

FCU (Fan Coil Unit)—2 or 4 Pipe, Modulating ...........................................49

Sequence of Operation (BAC-1xx36/1xxx36) .................................................50

BAC-1xx36/1xxx36 Common Features .......................................................50

BAC-1xx36/1xxx36 Series Applications ......................................................50

AHU (Air Handling Unit) .......................................................................50

Staged Heating and Cooling Parameters .................................................51

Economizer Control ...............................................................................52

FCU (Fan Coil Unit), 2-Pipe ....................................................................53

FCU (Fan Coil Unit), 4-Pipe ....................................................................54

BAC-1xx30 Series (3 Relays and 0 Analog Outputs) ............. 55

Bills of Materials (BAC-1xx30) .......................................................................56

AHU (Air Handling Unit)—1 Heat and 1 Cool ...........................................56

Cooling Unit—1 Cool .................................................................................56

Heating Unit—1 Heat ................................................................................56

HPU (Heat Pump Unit)—1 Compressor .....................................................56

Sequence of Operation (BAC-1xx30) .............................................................57

BAC-1xxx53 Series (5 Relays, 1 Triac, & 3 Analog Outputs) . 58

Index .................................................................................... 59

FlexStat (General) 3 Application Guide, Rev L

General Information

This document gives wiring details, schematics of sample applications

(including bills of material with KMC Controls products), and other

related information for the award-winning FlexStat. This document is

divided into:

• This general information section

• A section specic to the BAC-1xx63 and BAC-1xxx63 series (with 6

relays and 3 analog outputs)

• A section specic to the BAC-1xx36 and BAC-1xxx36 series (with 3

relays and 6 analog outputs)

• A section specic to the BAC-1xx30 series (with 3 relays and 0 analog

outputs—no BAC-1xxx30 series is oered)

Models with the extra number have three additional inputs and op-

tions for CO2 sensing (BAC-13xxxx and BAC-14xxxx) and IP network

connections (BAC-1xxxxxE).

(All Output Conﬁgurations)

(Click for details.)

BAC-1xxxx or

BAC-12xxxx

FlexStat

without CO2

Sensor

BAC-13xxxx

and BAC-14xxxx

FlexStat with

CO2 Sensor

NOTE: For specications on the (six-external-input models), see the

BAC-12xxxx/13xxxx/14xxxx Series FlexStat Data Sheet (914-

035-01). For specications on the older BAC-10000 Series

FlexStats (with only three external inputs and no Ethernet or

CO2 options), see the data sheet (913-035-01) for that series.

FlexStat (General) 4 Application Guide, Rev L

Overview and General Installation

This document gives wiring details, schematics of sample applications

(including bills of material with KMC Controls products), and other

related information.

Wire the FlexStat to the desired equipment (see below for general pur-

pose wiring and switch conguration) and select the relevant program

from the (Advanced) Application submenu of the Advanced Menu and

other appropriate menus.

For general mounting and connection details, including network wir-

ing, EOL termination, power connections, input/output connections,

pull-up resistor switch seings, see the relevant FlexStat Installation

Guide.

For conguration, operation, and troubleshooting information, see the

FlexStat Operation Guide.

Overview

Wiring Considerations

Because of the many connections (power, network, inputs, outputs, and

their respective grounds or switched commons), be sure wiring is well

planned before installation of conduit!

CAUTION

To avoid damage from ground loops and other communication

issues in networked FlexStats, correct phasing on network and

power connections on ALL the networked controllers is critically

important.

• To prevent excessive voltage drop, use a conductor size that is

adequate for the wiring length! Allow plenty of “cushion” to allow

for transient peaks during startup.

• Make sure that conduit for all wiring has adequate diameter for all

necessary wiring. Using 1-inch conduit and junction boxes is recom-

mended!

• Use external junction boxes above the ceiling or in another conve-

nient location as needed to make connections that run to the Flex-

Stat’s junction box.

• Using multiple conductor wires for all inputs (e.g., six conductor)

and outputs (e.g., 12 conductor) is recommended. Grounds for all

the inputs can be combined on one wire.

Mounting Considerations

FlexStats must NOT be:

• Mounted on an exterior wall.

• Mounted on or near a large thermal mass (e.g., concrete block wall).

• Blocked from normal air circulation by obstructions.

• Exposed to heat sources (e.g., lights, computers, copiers, or coee

makers) or to sunlight (at any time of the day).

• Exposed to dras from windows, diusers, or returns.

• Exposed to air ow through the conduit (from leaks in plenum

ducts)—put plumber’s puy or similar material inside the conduit to

block air ow.

Quick (Temporary) Network Access

Through Computer Data Port

Communication with Other BACnet Net-

work Devices and Remote Monitoring

6 Analog

Inputs

for Other

Sensors or

Contacts

24 Volts AC

Power

9 (Total)

Analog

and Relay

Outputs

• AHU

• FCU

• HPU

• RTU

Temperature

Sensing

Optional

Humidity,

Motion,

and CO2

Sensing

Applications

FlexStat (General) 5 Application Guide, Rev L

Inputs and Outputs

IN4 =

10K Ω0-12 V

IN3 =

IN2 =

EOL =

Pushed Left Pushed Right

OFF

10K Ω0-12 V

BAC-1xxxxx EOL and Pull-Up Resistor Switch Positions

Connecting Standard Inputs

Supported input devices include:

• Active 0–12 VDC devices

• Passive contacts

• 10K ohm thermistors (Type III or Type II can be selected using the

Inputs menu)

Unsupported input devices include:

• 1K ohm RTDs

• Directly connected 4–20 mA devices—but they can be connected as

voltage inputs across an external resistor (see below for information)

Passive input devices require pull-up resistors, which can be switched

on inside the thermostat. For passive input devices (e.g., switch contacts

and 10K ohm thermistors), set the pull-up switch on the back of the cir-

cuit board to the 10K position. For active voltage devices, set the switch

to the 0–12 VDC position.

Be sure pull-up resistor switches are set correctly. Having both pull-up

switches to the le can potentially result in oscillating readings that can

even aect other inputs. Having both to the right may result in readings

that are only about 1/4 the proper value.

NOTE: ALL the input pull-up resistor switches must be fully latched

in the correct positions. See the Connections and Wiring section

of the relevant FlexStat Installation Guide. A single incorrect

switch position may aect multiple inputs. All input

switches must be latched in either 10K Ohm or 0–12 VDC

positions even if no input is connected! Input switch pairs

must never have both switches set to the le or both to the

right—if one of the switch pairs is set to the le, for example,

the other must be set to the right (or vice versa).

NOTE: Analog inputs can be mapped as binary values in Control Basic

(using BACstage or TotalControl). Set an analog voltage less

than 0.5 VDC to equal a binary O state and an analog voltage

of 0.5 to 12 VDC to equal a binary On state. See Mapping

Analog Inputs or Outputs as Binary on page 15.

10K Ω0-12 V

Input Pull-Up Switches

EOL

Switches

OFF

Pushed Left

Pushed Right IN2

IN3

IN4

IN7

IN8

IN9

(Older) BAC-1xxxx EOL and Pull-Up Resistor Switch Positions

NOTE: See also the terminal illustrations for:

• BAC-1xx63/1xxx63 Series (6 Relays and 3 Analog Outputs) on page 27.

• BAC-1xx36/1xxx36 Series (3 Relays and 6 Analog Outputs) on page 46.

• BAC-1xx30 Series (3 Relays and 0 Analog Outputs) on page 55.

FlexStat (General) 6 Application Guide, Rev L

IN4

IN3

GND

IN2

NOTE: Custom programming is required

Inputs

250 ohms

4–20

mA DC

(–)

(+)

4–20 mA Current Input

To use a 4–20 mA current input:

1. Connect an external 250 ohm resistor from input to ground. (Do not

install the resistor inside the FlexStat’s case since the heat generated

by the resistor may skew the temperature readings.) The resistor

converts the 4–20 mA current input to a 1–5 VDC voltage that can be

read by the thermostat’s analog-to-digital converter.

2. Set the corresponding pull-up switches to the 0–12 VDC position.

3. Using BACstage or TotalControl, congure the input device type for a

4–20 mA source.

IN4 =

10K Ω0-12 V

IN3 =

IN2 =

EOL =

Pushed Left Pushed Right

ONOFF

10K Ω0-12 V

10K Ω

0-12 V

Analog Input Conﬁguration (in BACstage)

External 250 Ohm Resistor for 4–20 mA Current Inputs

Input Pull-Up Switches Set to 0–12 VDC

FlexStat (General) 7 Application Guide, Rev L

Conﬁguration Screens

 MAINMENU

ABOUT

ADVANCED

ALARM

DATE/TIME

SCHEDULE

SETPOINTS

SYSTEM

Navigate the menus and change seings by pressing a combination of

buons. Press the:

• Enter buon to select and/or exit value editing.

• Up/Down buon to move among entries (up/down lines).

• Le/Right buon to move among value elds (le/right spaces).

• Le buon to return to the Home screen.

NOTE: A log-in may be required to access menu items.

When prompted about a change (on any menu), press Right/Le to

select the desired choice and then Enter.

 SETPOINTS

COOLSETPT:

HEATSETPT:67°F

COOLSETBACK:80°F

HEATSETBACK:64°F

74°F

SAVECHANGE?

YES

NOTE: If appear at the top of the screen (such as in the Main

Menu), scroll up or down to see the rest of the menu’s o-

screen choices.

See the FlexStat Operation Guide for more conguration and

operation details.

Relay 3 (or 6/9)

SC 1–3 (or 4–6/7–9)

Relay 2 (or 5/8)

Relay 1 (or 4/7)

One Switched

Common

Connection

Per Bank of

Three

Normally

Open Relays

CAUTION

Do not mistakenly connect 24 VAC to an analog output ground.

This is not the same as a relay’s switched common. See the

backplate’s terminal label for the correct terminal.

CAUTION

Relays are for Class-2 voltages (24 VAC) only. Do not connect line

voltage to the relays!

Connect the device under control between the desired output terminal

and the related SC (Switched Common for relays) or GND (Ground

for analog outputs) terminal. For each bank of three relays, there is one

Switched (relay) Common connection (in place of the GND terminal used

with analog outputs).

Do not aach a device that draws current exceeding the FlexStat’s

output capacity:

• Maximum output current for individual ANALOG outputs is 20

mA @ 12 VDC (each).

• Max. output current is 1 A for individual RELAYS @ 24 VAC/VDC

or a total of 1.5 A per bank of 3 relays (relays 1–3 or 4–6).

For example, KMC REE-3111/3112 relays could be connected to the

analog outputs, but REE-3211/3221/3213 relays would exceed the Flex-

Stat’s analog output capacity (although the REE-3211 can be used with

the FlexStat’s internal relays).

FlexStat internal relays are NO, SPST (Form “A”). (To emulate binary

outputs with the analog outputs, set the output voltage to be either 0 or

12 VDC in Control Basic.)

Connecting Outputs

Switched (Relay) Common and Relays

FlexStat (General) 8 Application Guide, Rev L

Custom Programming

NOTE: Be sure to CAREFULLY READ ALL of the following Custom

Programming sections before aempting to custom program a

FlexStat!

NOTE: Customized programs are the responsibility of the user. KMC

Controls does not provide support for such programs.

NOTE: For additional custom applications not covered in these

sections, see KMC’s Digital Designer’s Guide (SP-022) and

adapt programs for other controllers for use in the FlexStat.

General

The FlexStat has a library of built-in applications and options that are

congured through the FlexStat’s context-sensitive display. Beyond these

standard congurations, the following are samples of custom changes

that can be added to a FlexStat using BACstage (ver. 2.4.0.26 or later) or

TotalControl (ver. 2.0.5 or later). (The information in this section as-

sumes familiarity with those soware packages—for additional instruc-

tions on BACstage or TotalControl, see the respective Help system.)

The FlexStat uses Next Generation Control Basic (see the TotalControl or

BACstage Help system for more information).

NOTE: If the custom program should automatically run aer a restart,

Auto-Run should be set to True in the FlexStat menu or from

BACstage or TotalControl. See also the Reseing the FlexStat

section in the FlexStat Operation Guide!

 CBPrograms

PROG1:

PROG2:RUNNING

PROG3:RUNNING

PROG4:RUNNING

PROG5:RUNNING

PROG6:HALTED

PROG7:IDLE

RUNNING  PROGRAM#1

SETPOINTS&MODES

AUTO-RUN:

CHANGE:READY

STATE:RUNNING

HALTREASON:NORMAL

HALTDESC:

OUTOFSERVICE:FALSE

TRUE

Viewing the Control Basic Programs

FlexStat (read-only) programs 1 through 5 contain Control Basic code

for:

• Program 1: Setpoints and Modes

• Program 2: Fan Control

• Program 3: Valve and Staging Control

• Program 4: Damper Control

• Program 5: Safeties

Sample code in the ve programs can be viewed in the Control Basic

Programs Reference document available on the KMC web site. Because

of rmware upgrades and dierences between models, the program-

ming in any particular FlexStat may be dierent from the programming

shown in that document!

To examine the code in a particular FlexStat, copy the code and paste it

into a text editor or print it. In BACstage, print by selecting the printer

icon, which automatically prints to the default printer. TotalControl

prints from the File menu.

Use the search function to nd all terms of interest.

NOTE: Customized programs are the responsibility of the user. KMC

Controls does not provide support for such programs.

FlexStat (General) 9 Application Guide, Rev L

Modifying the Standard Control Basic Programs

Programs 1 through 5

Control Basic programs 1 through 5 are used for built-in applications

and can NOT be modied directly. Programs 6 through 10 are empty and

can be used for additional programming. Using BACstage or TotalControl,

a program (1 through 5) can be copied, pasted into a new program code

object (6 through 10), edited, and run in place of the original. (Although

programs 1–5 cannot be edited, they can be halted and set to not autorun

aer restart.)

Because programs are executed sequentially, if a program is copied

and modied, ALL of the following programs must also be copied

(even if they are not modied)! For example, if program 2 is copied

into program 6 and modied, then programs 3 through 5 (even if

they contain no modications) must also be copied into programs 7

through 9. Then programs 2 through 5 are set to NOT autorun, pro-

grams 6 through 9 are set to autorun, and the FlexStat is restarted.

Program 1

Program 1 interacts with the user interface (display and menus). If

Program 1 is copied and replaced, ensure that the common code (up to

the application branch code section) in Program 1 is running. Failure

to do so may disable one or more user interface functions.

In all models, the common code ends at nearly the boom of the entire

code and is before the application lines (as relevant to the model):

AHU_CODE, FCU_2_PIPE_CODE, etc.

In rmware R1.3.0.8 and aer, the branch code section is somewhere

around line 518 in BAC-1xx63, line 522 in BAC-1xx36, or line 370 in

BAC-1xx30 and comes aer:

END_COMMON_CODE:

END

Searching for “COMMON” will quickly nd the line. Earlier rmware

versions do not have this convenient ag.

In BAC-1xx63, rmware R1.3.0.4 and earlier, the branch code section is

somewhere around line 457 and looks similar to:

REM PERFORM APPROPRIATE SECTION OF CODE BASED ON

FLEXSTAT CONFIGURATION

IF APP_MAIN_TYPE = AHU THEN

GOTO AHU_CODE

ELSE IF APP_MAIN_TYPE = RTU THEN

GOTO RTU_CODE

ELSE IF APP_MAIN_TYPE = FCU THEN

IF APP_SUB_TYPE = PIPE2 THEN GOTO FCU_2_PIPE_CODE

IF APP_SUB_TYPE = PIPE4 THEN GOTO FCU_4_PIPE_CODE

ELSE IF APP_MAIN_TYPE = HP THEN

GOTO HP_CODE

ENDIF

In BAC-1xx36 rmware R1.3.0.4 and earlier, the branch code section

(ending the common code) is somewhere around line 511 and looks

similar to:

REM PERFORM APPROPRIATE SECTION OF CODE BASED ON

FLEXSTAT CONFIGURATION

IF APP_MAIN_TYPE = AHU THEN

GOTO AHU_CODE

ELSE IF APP_MAIN_TYPE = FCU THEN

IF APP_SUB_TYPE = PIPE2 THEN GOTO FCU_2_PIPE_CODE

IF APP_SUB_TYPE = PIPE4 THEN GOTO FCU_4_PIPE_CODE

ENDIF

END

In a BAC-1xx30, rmware R1.3.0.4 and earlier, because there is nothing

specic to applications other than the AHU, there is no branch code

section. However, there is the AHU_CODE label.

Aer the common code, the appropriate application specic section

should be copied, modied as necessary, and running as well.

NOTE: Customized programs are the responsibility of the user. KMC

Controls does not provide support for such programs.

FlexStat (General) 10 Application Guide, Rev L

Custom Objects Restrictions/Recommendations

The following objects have predened functions in the rmware and

Control Basic. Do not aempt to reuse them for other purposes.

• Analog Values (AV) 1–78 (KMC recommends reserving 1–80)

• Binary Values (BV) 1–40 (KMC recommends reserving 1–50)

• Multi State Values (MSV) 1–15 (KMC recommends reserving 1–20)

• PID Loops (LOOP) 1–6

• Control Basic Programs (PRG) 1–5

• Trend Logs (TL) 1–3

• Event Enrollments (EE) 1–5

• Notication Class (NC) 1

As a best practice when custom programming with new objects, start

with the highest numbered available object (e.g., AV100) and work

down (AV99, AV98, AV97, etc.) as you use them.

NOTE: This object list may be expanded in future releases of rmware.

NOTE: To see a list of objects and their usage in various applications,

download and install the KMC Standard Applications

package from the KMC web site and look at the relevant

BAC-1xxxx Point Denitions le.

NOTE: See also Viewing the Control Basic Programs on page 8.

NOTE: Customized programs are the responsibility of the user. KMC

Controls does not provide support for such programs.

Programs During Upgrades and Factory Restores

NOTE: If custom Control Basic programs are installed and a restore

to factory seings is performed, all factory programs are

restarted but all custom Control Basic programs are halted.

Change the state of each program by loading/running the

program from the CB Programs menu (or BACstage).

NOTE: If custom Control Basic programs are installed and set to

autorun, whenever the rmware is updated, ALL (factory and

custom) programs are halted.

If custom Control Basic programs are installed but NOT set to

autorun, whenever the rmware is updated, factory programs

are restarted but any (manual) running custom programs are

halted at restart.

Change the state of each custom program by using the Update

Manager or loading/running each program from the CB

Programs menu (or BACstage).

 UPDATEMANAGER

PROGRAMCONFIGERROR

ENABLEFACTORY:

ENABLECUSTOM:NO

EDITCBPROGRAMS

DONE

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