KMC Controls 4410 Manuel utilisateur
4410 POULTRY HOUSE
WASHER SPRAYER
OPERATOR’S MANUAL/PARTS BOOK
THIS MANUAL IS TO ACCOMPANY THE MACHINE
PART NO: 44-PM-01
PRINTING DATE: OCT. 2021
WARRANTY POLICY
KELLEY MANUFACTURING COMPANY (KMC) warrants that all goods
sold to the original purchaser of any KMC product shall be free of any
defects in material and workmanship if used under normal operating
conditions. The warranty period begins on the date of purchase by the
retail customer. For non-commercial users the warranty extends twelve
(12) months thereafter. For commercial users the warranty period
extends six (6) months thereafter. KMC’s sole responsibility is to repair
and/or replace the defective part or parts at no cost to the purchaser.
This remedy is the SOLE AND EXCLUSIVE REMEDY of purchaser.
The purchaser must ll out and return the warranty registration
form found in the front of the operator’s manual. Failure to return
the warranty registration form within 30 days shall result in the
goods being sold “AS IS”, and all warranties shall be excluded.
This warranty shall not apply to those items that are by nature worn in
normalservice,includingbutnotlimitedtobelts,springs,teeth,chains,etc.
Items such as tires, tubes, and gearboxes and all other items warranted
by the original manufacturer warranty are warranted only to the extent of
the original manufacturer warranty, and KMC is not warranting any of said
items. All warranty claims must be made through a KMC licensed dealer,
and a warranty form request must be submitted to KMC within 30 days
of failure or the warranty provision shall be unenforceable against KMC.
No agent or person has authority to change or add to this
warranty as written.
THE ABOVE IS THE ONLY WARANTY MADE BY KMC AND IS MADE
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED. KMC MAKES NO WARRANTY OR MERCHANTABILITY AS TO
ANY GOODS MANUFACTURED BY KMC AND FURTHER KMC DOES NOT
WARRANT ANY SUCH GOODS AS SUITABLE FOR ANY PARTICULAR
PURPOSE TO THE RETAIL CUSTOMER. THE SUITABILITY OF GOODS
FOR ANY PURPOSE PARTICULAR TO THE CUSTOMER IS FOR THE
CUSTOMER, IN HIS SOLE JUDGEMENT, TO DETERMINE. KMC FURTHER
MAKES NO WARRANTIES WITH RESPECT TO ITS MANUFACTURED
GOODS THAT WOULD NORMALLY BE DISCLOSED BY AN EXAMINATION.
THIS IS THE FULL AND FINAL EXPRESSION OF WARRANTY LIABILITY
OF KMC. NO OTHER WARRANTY, EITHER EXPRESSED OR IMPLIED,
SHALL BE ENFORCEABLE AGAINST KMC.
Kelley Manufacturing Co.
80 Vernon Drive / Zip 31794
P.O. Drawer 1467 / Zip 31793
Tifton GA.
PAGE iii
TABLE OF CONTENTS
OPERATOR’S MANUAL
INTRODUCTION................................................................................. 1
TO THE PURCHASER .......................................................................... 1
RETAIL CUSTOMERS RESPONSIBILITY UNDER THE KMC WARRANTY ..... 2
SAFETY PROCEDURES........................................................................ 2
SAFETY INFORMATION...................................................................... 3
SAFETY DECALS................................................................................. 4
BOLT TORQUE SPECIFICATIONS........................................................ 5
POULTRY HOUSE WASHER SPRAYER BASIC FEATURES ...................... 6
MACHINE SETUP:.......................................................................... 6-11
Attaching to Tractor: ...................................................................... 6-8
Breakaway Spray Boom:.................................................................... 9
Sidewall/Curtain Spray Nozzle: ......................................................10-11
Floor/Ceiling Spray Nozzle:............................................................... 11
OPERATING INSTRUCTIONS:.......................................................12-17
Operating the Pump:....................................................................... 12
Setting Pump Pressure and Pulsation Damper: ...................................... 12
Pump Control Schematics: ............................................................... 13
Pump Discharge Controls: ................................................................ 14
Boom Nozzle Controls: .................................................................... 14
Washing Sidewalls or Curtains ........................................................... 14
Spraying/Washing Floor or Ceiling ...................................................... 15
Spray Guns and Hose Reels ..........................................................16-17
MAINTENANCE AND ADJUSTMENTS: ............................................18-21
Pump Maintenance ......................................................................... 18
Valve Assembly and O-Ring Replacement ............................................. 18
Diaphragm Replacement .................................................................. 19
Other Maintenance and Adjustment Items ........................................20-21
LUBRICATION .............................................................................22-23
TRANSPORTATION .......................................................................... 23
TROUBLESHOOTING ....................................................................24-25
SPECIFICATIONS............................................................................. 26
STORAGE......................................................................................... 26
PAGE iv
TABLE OF CONTENTS
PARTS BOOK
STANDARD MAIN FRAME ASSEMBLY................................................ 28
STANDARD SPRAY BOOM ASSEMBLY ............................................... 29
SPRAY BOOM MANIFOLD ASSEMBLY................................................ 30
JOHN BLUE SPRAY PUMP ASSEMBLY................................................ 31
DP-407.2 HIGH PRESSURE DIAPHRAGM PUMP--JOHN BLUE ........32-33
SC-1480-3 SPRAY CONTROL VALVE--JOHN BLUE .........................34-35
STANDARD MACHINE PLUMBING..................................................... 36
STRAINER/VALVE ASSEMBLY .......................................................... 37
500 GALLON OFFSET TANK ASSEMBLY............................................. 38
LIGHTING, MARKINGS & OPERATION.............................................. 39
HOSE REEL KITS:.........................................................................40-42
Front Reel Assembly (Standard/Optional):............................................ 40
Side Optional Reel Kit (Manual/Retractable):......................................... 41
Rear Optional Reel Kit (Manual/Retractable): ........................................ 42
HANDHELD SPRAYGUN BREAKDOWNS:........................................43-45
3381-0013 (7”) Turbo 400 Adjustable--Hypro: ...................................... 43
3381-0011 (21”) High Pressure Adjustable--Hypro: ............................44-45
MANUAL/RETRACTABLE HOSE REEL BREAKDOWNS: ....................46-49
MPL-N-450 Retractable Hose Reel--Cox Reels: ...................................46-47
117-4-225 Manual Crank Hose Reel--Cox Reels: ................................48-49
Q888 HUB & SPINDLE BREAKDOWN ................................................ 50
USER NOTES:................................................................................... 51
PAGE 1
TO THE PURCHASER
This KMC Poultry House Washer Sprayer has been carefully designed and
manufactured to give years of dependable service. In order to operate it
eciently and maintain it properly, please read the instructions within this manual
thoroughly.
While reading the manual through, you will notice that it is divided into sections
which clearly explain the assembly and operations of each component of this
machine. A Table of Contents is also provided for quick reference to these
sections.
Some components of this machine may be labeled left or right. The notations are
determined from the rear of the machine, facing the direction the machine will be
traveling.
After reading this Operator’s Manual/Parts Book, please keep it for reference each
season.
To ensure procurement of the proper repair parts, please record your machine’s
Serial Number and Purchase Date as shown below:
Model No. ________________________
Serial No. ________________________
Purchase Date ____________________
OPERATOR’S MANUAL/PARTS BOOK
Serial Plate Location
Serial# Tag Location
INTRODUCTION
The KMC Poultry House Washer Sprayer(PHWS) is a tractor pull type unit
designed primarily for the purpose of pressure washing/disenfecting the interior of
poultry houses along with all equipment asscociated with the production of poultry.
Hose reel and hand gun combinations are available that allow the operator to clean
conned areas of the poultry house for total disease control.
PAGE 2
RETAIL CUSTOMERS RESPONSIBILITY UNDER THE KMC
WARRANTY
The retail customer’s responsibilities are:
1. To read the Operator’s Manual and operate the KMC Poultry House Washer Sprayer in
accordance with instructions in the manual.
2. To inspect the KMC Poultry House Washer Sprayer daily, lubricate as specied and
repair or replace parts as needed, especially when continued use would cause damage or
excess wear to other parts.
3. To maintain and keep in place all safety shields and devices.
4. When Warranty Service is necessary, it is the customer’s responsibility to deliver the
machine to the KMC dealer from which it was purchased. Warranty repairs should be
submitted to the dealer within thirty (30) days of failure.
5. Dealer travel to the machine or hauling the machine to his shop for the purpose of
performing warranty service is not allowed under KMC warranty. It is a cost to be paid by
the retail customer. Any arrangement whereby the dealer agrees to absorb all or part of
this cost is strictly between the dealer and the retail customer.
SAFETY PROCEDURES
Safety and performance are the primary objectives of the designers of KMC equipment.
Safety features have been incorporated into this machine where possible and warnings given
in other areas. For your safety, PLEASE read and observe the following safety procedures.
1. Do not permit anyone to ride on the machine
2. Keep all persons a safe distance away from the front, sides, and seed discharge areas of
the machine while it is in operation.
3. Drive safely during transport; excessive speed while turning on rough ground or over hills
could cause the tractor to tip over.
4. Make sure the KMC Poultry House Washer Sprayer is attached to the tractor securely
before operating or transporting.
5. Use ashing warning lights on highways, except where prohibited by law.
6. Stop tractor engine before leaving the operator’s position to adjust, lubricate, clean, or
unclog machine. Do not perform any service, maintenance, adjustment or relling of
the KMC Poultry House Washer Sprayer until the tractor has been turned o and the
parking brake has been fully activated.
7. Keep all shields in place.
8. Keep hands feet and clothing away from any moving parts. Do not position any physical
body part where as high pressure uid from spray nozzles can come in contact with that
body part. Nozzle Fluids are under high pressure and can cause serious injury to
contacted body parts!!!!
9. Make sure everyone is clear of machine before starting tractor or operating machine.
10. Maximum towing speed is 20 mph loaded/ 25 mph unloaded.
11.Observe all safety decals located on machine.
PAGE 3
This safety alert symbol is used throughout this manual to identify safety
messages. When you see this symbol, read the message which follows as
it will advise you of possible injury.
SAFETY INFORMATION
COMMON SYMBOLS:
(RED)
This symbol indicates an imminently hazardous situation
that, if not avoided will result in death or serious injury.
This symbol indicates a potentially hazardous situation that,
if not avoided, could result in death or sererious injury. It
may also be used to alert against unsafe practices.
(Orange)
(Yellow)
This symbol indicates a potentially hazardous situation that,
if not avoided, could result in minor or moderate injury. It
may also be used to alert against unsafe practices.
!IMPORTANT! (Green
or
Black)
This symbol is used for instruction on operating, adjusting,
or servicing a machine.
BEING SAFETY CONSCIOUS IS GOOD BUSINESS!
REMEMBER THINK SAFETY!
PAGE 4
HIGH VOLTAGE SAFETY ACT
Georgia Law requires that anyone operating equipment within 10 feet of an overhead high
voltage line of more than 750 volts, must contact the Utilities Protection Center (UPC)
by telephone at least 72 hours before commencing the work.
For more information call (811), or toll free (1-800-282-7411), or visit on the web
https://www.georgia811.com/index.php/overhead-protection-act/.
Please contact your local power company about laws before operating near high voltage
lines.
SAFETY DECALS:
PART NUMBER: 44-050-008 PART NUMBER: 44-050-020
PART NUMBER: 44-050-028
PART NUMBER: 44-050-029
PART NUMBER: 44-050-032
PART NUMBER: 33-050-041
PAGE 5
15
SAE GRADE 5
SAE GRADE
BOLT TORQUE CHART
!IMPORTANT!
Before set-up and assemble can be completed, ensure that all hardware is in place
and fully tightened. Refer to the Bolt Torque Chart below for proper torque values.
8
BOLT TORQUE CHART
PAGE 6
MACHINE SETUP
Attaching to Tractor
The KMC Poultry House Washer Sprayer is designed to be pulled by the drawbar of a
tractor and powered by a tractor’s 1-3/8”-540 RPM PTO shaft. The tractor PTO speed must
not exceed 550 RPM to ensure the long life of the Poultry House Washer Sprayer’s PTO
pump (approx. 2000 RPM tractor engine speed....See Tractor Owner’s Manual for actual
tractor engine speed needed for 540 RPM PTO speed).
KMC POULTRY HOUSE WASHER SPRAYER BASIC FEATURES
This manual discusses the various features and components of the KMC Poultry
House Washer Sprayer. References to various components for adjustment, settings,
performance, and lubrication are made. The following diagram will help in identifying
some of these components.
OPERATOR’S MANUAL
500 gal. FILL TANK
SPRAY BOOM
HOSE REEL
SPRAY GUN
PTO PUMP & PUMP
CONTROL UNIT
DRIVELINE
SAFETY CHAIN
JACKSTAND
ADJUSTABLE HITCH
STRAINER
INLET VALVE
SAFETY/WARNING
LIGHTS
LOWER HITCH ARM OPERATING POSITION
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