King Industrial KC-75FX Manuel utilisateur

INSTRUCTION MANUAL

6” & 8” JOINTERS

WITH SPIRAL CUTTERHEAD

MODEL:

KC-75FX

(6” Jointer)

MODEL:

KC-85FX

(8” Jointer)

WARRANTY INFORMATION

2-YEAR

LIMITED WARRANTY

FOR THESE 6” AND 8” JOINTERS

KING CANADA TOOLS

OFFERS A 2-YEAR LIMITED WARRANTY

FOR INDUSTRIAL USE.

PROOF OF PURCHASE

Please keep your dated proof of purchase for warranty and servicing purposes.

REPLACEMENT PARTS

Replacement parts for this product are available at our authorized King Canada service centers across Canada.

LIMITED TOOL WARRANTY

King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the

original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from

defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence

or accidents, repairs done by an unauthorized service center, alterations and lack of maintenance. King Canada shall in no event be

liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.

To take advantage of this limited warranty, return the product at your expense together with your dated proof of purshase to an

authorized King Canada service center.Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our

authorized service centers. In cooperation with our authorized serviced center, King Canada will either repair or replace the product if

any part or parts covered under this warranty which examination proves to be defective in workmanship or material during the

warranty period.

KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4

www.kingcanada.com

GENERAL SAFETY INSTRUCTIONS

1. KNOW YOUR TOOL

Read and understand the owners manual and labels affixed to the

tool. Learn its application and limitations as well as its specific

potential hazards.

2. GROUND THE TOOL.

This tool is equipped with an approved 3-conductor cord and a

3-prong grounding type plug to fit the proper grounding type

receptacle. The green conductor in the cord is the grounding wire.

NEVER connect the green wire to a live terminal.

3. KEEP GUARDS IN PLACE.

Keep in good working order, properly adjusted and aligned.

4. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting wrenches

are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents. Make sure the floor

is clean and not slippery due to wax and sawdust build-up.

6. AVOID DANGEROUS ENVIRONMENT.

Don’t use power tools in damp or wet locations or expose them to

rain. Keep work area well lit and provide adequate surrounding

work space.

7. KEEP CHILDREN AWAY.

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILD-PROOF.

Use padlocks, master switches or remove starter keys.

9. USE PROPER SPEED.

Atool will do a better and safer job when operated at the proper

speed.

10. USE RIGHT TOOL.

Don’t force the tool or the attachment to do a job for which it was

not designed.

11. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties or jewelry (rings,

watch) because they could get caught in moving parts. Non-slip

footwear is recommended. Wear protective hair covering to

contain long hair. Roll up long sleeves above the elbows.

12. ALWAYS WEAR SAFETY GLASSES.

Always wear safety glasses (ANSI Z87.1). Everyday eyeglasses

only have impact resistant lenses, they are NOT safety glasses.

Also use a face or dust mask if cutting operation is dusty.

13. DON’T OVERREACH.

Keep proper footing and balance at all times.

14. MAINTAIN TOOL WITH CARE.

Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS.

Before servicing, when changing accessories or attachments.

16. AVOID ACCIDENTAL STARTING.

Make sure the switch is in the ‘’OFF’’ position before plugging in.

17. USE RECOMMENDED ACCESSORIES.

Consult the manual for recommended accessories. Follow the

instructions that accompany the accessories. The use of improper

accessories may cause hazards.

18. NEVER STAND ON TOOL.

Serious injury could occur if the tool tips over.Do not store materials

such that it is necessary to stand on the tool to reach them.

19. CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other parts that are

damaged should be carefully checked to ensure that they will

operate properly and perform their intended function. Check for

alignment of moving parts, breakage of parts, mounting, and any

other conditions that may affect its operation. A guard or other

parts that are damaged should be properly repaired or replaced.

20. NEVER LEAVE MACHINE RUNNING

UNATTENDED.

Turn power ‘’OFF’’. Don’t leave any tool running until it comes to a

complete stop.

1. WARNING!:Do not operate the jointer until it is completely

assembled and installed according to the instructions.

2. NEVER perform jointing or planing operations with the cutterhead

guard removed.

3. NEVER start the jointer with the workpiece contacting the spiral

cutterhead.

4. NEVER perform any operation “free-hand” which means using your

hands to support or guide the workpiece. ALWAYS use the fence to

position and guide the work.

5. AVOID awkward operations and hand positions where a sudden slip

could cause your hand to move into the cutterhead.

6. ALWAYS use a hold-down/push blocks for jointing material less than

3inches in height or planing material thinner than 3 inches.

7. DO NOT perform planing operations on material shorter than 10

inches, narrower than 3/4”, wider than 6 inches or less than 1/2”

thick.

8. NEVER make jointing or planing cuts, deeper than 1/8 inch. On cuts

more than 1-1/2 inches wide, adjust depth of cut to 1/16 inch or less

to avoid overloading machine and to minimize chance of kick-back

(work thrown back toward you).

SPECIFIC SAFETY INSTRUCTIONS

FOR JOINTERS

KC-75FX POWER SUPPLY (DUAL VOLTAGE)

WARNING: YOUR KC-75FX (6” Jointer) SHOULD BE CONNECTED TO A

110V, 15-AMP, BRANCH CIRCUIT. FAILURE TO CONNECT IN THIS WAY

CAN RESULT IN INJURY FROM SHOCK OR FIRE.

110V OPERATION

As received from the factory, your 6” Jointer is ready to run for 110V

operation. This machine is intended for use on a circuit that has an outlet

and a plug which looks like the one illustrated in Fig.1A.

220V OPERATION

If 220V,single phase operation is desired, the motor leads must be

reconnected for 220V operation, as indicated on the inside of the

connections cover, the magnetic switch must be replaced with acompatible

220V model and the 110V plug must be replaced with an appropriate 220V

as illustrated in Fig.1B. Westrongly recommend that you contact an

authorized King Canada service center or qualified electrician to convert

your table saw from 110V to 220V.

KC-85FX POWER SUPPLY

WARNING: YOUR KC-85FX (8” Jointer) MUST BE CONNECTED TO A

220V, 15-AMP

, BRANCH CIRCUIT. FAILURE TO CONNECT IN THIS WAY

CAN RESULT IN INJURY FROM SHOCK OR FIRE.

220V OPERATION

As received from the factory, your Jointer is ready to run for 220V

operation. A Jointer with a 220V plug should only be connected to an outlet

having the same configuration as illustrated by the grounded outlet box in

Fig.1B. No adaptor is available or should be used for 220V operation.

GENERAL GROUNDING INFORMATION

These Jointers must be grounded. If one should malfunction or breakdown,

grounding provides a path of least resistance for electric current, to reduce

the risk of electric shock. These Jointers are equipped with a cord having

an equipment-grounding conductor and grounding plug. The plug must be

plugged into an appropriate outlet that is properly installed and grounded in

accordance with all local codes and ordinances.

EXTENSION CORDS

Use proper extension cords. Make sure your extension cord is in good

condition and is a 3-wire extension cord which has a 3-prong grounding

type plug and 3-hole receptacle which will accept the tool’s plug.

When using extension cord, be sure to use one heavy enough to carry the

current of the machine. An undersized extension cord will cause a drop in

line voltage, resulting in loss of power and overheating. Figure 2 shows the

correct gauge to use depending on the extension cord length. If in doubt,

use the next heavier gauge. The smaller the gauge number,the heavier the

extension cord.

ELECTRICAL CONNECTIONS &

SWITCH OPERATION

WARNING!

ALL ELECTRICAL CONNECTIONS MUST BE DONE BY A QUALIFIED ELECTRICIAN. FAILURE TO COMPLY MAY RESULT IN

SERIOUS INJURY! ALL ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THE MACHINE DISCONNECTED FROM THE POWER

SOURCE. FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY!

FIGURE 2

PROPERLY GROUNDED OUTLET

CURRENT CARRYING PRONGS

GROUNDING PRONG

FIGURE 1B

EXTENSION CORD LENGTH

&GAUGE FOR 110V LINES

0-50 ft. = 12 Gauge

51-100 ft. = 10 Gauge

101 ft & up = 10 Gauge

EXTENSION CORD LENGTH

&GAUGE FOR 220V LINES

0-50 ft. = 18 Gauge

51-100 ft. = 16 Gauge

101 ft & up = 14 Gauge

FIGURE 3

CURRENT CARRYING PRONGS

GROUNDING PRONG

FIGURE 1A

PROPERLY GROUNDED OUTLET

INSTALLING AND USING MAGNETIC SAFETY SWITCH

The magnetic safety switch (A) Fig.3 needs to be installed to the

right side of the cabinet stand. Secure the magnetic safety switch

to the cabinet using 4 screws, washers and hex. nuts.

To start the jointer, press the start button (B) and to stop the

jointer, press the stop button (C).

UNPACKING AND CLEANING THE JOINTER

Carefully unpack the jointer and all loose items from the carton. Remove the

protective coating from the machined surfaces of the jointer. This coating may be

removed with a soft cloth moistened with kerosene ( do not use acetone, gasoline,

or lacquer thinner for this purpose). After cleaning, cover all unpainted surfaces

with a good quality paste wax.

ASSEMBLING JOINTER TO STAND

If the jointer is to be used with the stand shown in Fig. 4, the outfeed end of the

jointer is to be at the same end of the stand as the dust chute (A) Fig. 4. Line up

the four holes (B) Fig. 5, on the top of the stand with the four threaded holes on the

bottom of the jointer base and fasten the jointer to the stand using the four 1” long

cap screws and lock washers supplied.

If the jointer is to be used without the stand shown in Fig. 4, we recommend that

the jointer be fastened to a supporting surface using the four threaded holes in the

jointer base. IMPORTANT: Care must be taken that an opening is provided in the

supporting surface to facilitate the removal of wood chips. NOTE: If the motor is

going to be located below the jointer an opening must also be provided for the belt.

ASSEMBLING FENCE

1. Assemble the fence carriage (A) Fig. 6, and fence sliding bracket (B) to the

jointer base using the two 1-3/16” long socket head cap screws and washers (C).

NOTE: The top surface (D) Fig. 7, of the fence carriage (A) must be level with

the top surface of the outfeed table (E), to enable the fence to slide easily.

2. Remove the two cap screws (F) Fig. 7.

FIGURE 4

FIGURE 5

FIGURE 6

FIGURE 7

UNPACKING & ASSEMBLY

ASSEMBLING FENCE....

3. Assemble the fence (G) Fig. 8, with the pivot brackets (H) to the sliding

bracket (B) using the two 1-3/16” long socket head cap screws (F) which were

removed in STEP 2.

ASSEMBLING RABBETING LEDGE

Assemble the rabbeting ledge (A) Fig. 9, to the side of the infeed table using the

two 3/4” long socket head cap screws (B). NOTE: The rabbeting ledge must be

level with the top surface of the infeed table (C).

ASSEMBLING CUTTERHEAD GUARD

CAUTION: WEAR HAND PROTECTION AND AVOID HAND CONTACT WITH

THE CUTTERHEAD BLADE WHEN INSTALLING CUTTERHEAD GUARD.

To assemble the cutterhead guard, insert post (D) Fig. 9, into hole (E) and

tighten locking lever (F) against flat on post.

Fig. 10, illustrates the cutterhead guard assembled on the jointer.IMPORTANT:

Make certain that the guard operates freely and does not bind or hang-up.

Always check guard operation before applying power to the jointer.

ASSEMBLING MOTOR PULLEY

To assemble the motor pulley, remove the back panel of the jointer stand.

Assemble motor pulley (C) Fig. 11, to the motor shaft with the hub of the pulley

in the out position as shown. Tighten set screw (D) against the key in the motor

shaft.

FIGURE 8

ASSEMBLY

FIGURE 9

FIGURE 10

FIGURE 11

ASSEMBLING BELT, ALIGNING PULLEYS

Toassemble the drive belt proceed as follows:

1. Place the belt (A) Fig. 12, around the cutterhead pulley (B), pass it through the

hole in jointer stand and around the motor pulley (C) as shown.

2. Using a straight edge, make certain the motor pulley (C) Fig. 12, is aligned with

the cutterhead pulley (B).

3. If an adjustment is necessary, the motor pulley (C) Fig. 12, can be moved in or

out on the motor shaft (D), or the motor (E) can be moved along the mounting

bars (F).

ADJUSTING BELT TENSION

Correct belt tension is obtained when there is approximately 1” deflection in the

center span of the belt (A) Fig. 12, using light finger pressure. If an adjustment is

necessary,it can be made by the following methods:

1. Raising or lowering the motor on the motor mounting bars (F) Fig. 12.

2. If a major adjustment is needed, the motor mounting bars (F) Fig. 12, can be

repositioned on the two posts (G).

ASSEMBLING CUTTERHEAD PULLEY AND BELT GUARD

Toassemble the cutterhead belt and pulley guard (A) Fig. 13, position the guard

on the jointer stand and hold in place, using the two 5/8” long screws (B),

washers and hex nuts supplied, lock in place.

ASSEMBLY

FIGURE 12

FIGURE 13

FENCE OPERATION

The fence can be moved across the table by loosening lock lever (A) Fig. 14,

sliding the fence (B) to the desired position and retightening the locking lever (A).

As the fence is moved across the table, the sliding bracket (C) guards the

cutterhead in back of the fence.

To tilt the fence to the right or left, loosen handle (D) Fig. 15, pull out and turn

index pin (E), and move the fence tilting lever (F) to obtain the desired angle of

tilt; retighten locking handle (D). NOTE: The handle (D) Fig. 15, is springloaded,

and can be repositioned by pulling out the handle and repositioning it on the

serrated nut located underneath the handle.

IMPORTANT: When cutting a bevel, we suggest that whenever possible, the

fence be tilted toward the table as shown in Fig. 16. The fence will then form a

V-shape with the tables and the work is easily pressed into the pocket while

passing across the cutter insert.

OPERATING CONTROLS

&ADJUSTMENTS

FIGURE 14

FIGURE 15

FIGURE 16

ADJUSTING FENCE POSITIVE STOPS

The fence on the jointer is equipped with positive stops at 90 degrees and 45

degrees right and left.

90 DEGREE POSITIVE STOP

Tocheck the accuracy of the positive stops, position the fence at 90 degrees to

the table by making certain the end of index pin (A) Fig. 17, is engaged in notch

in the index collar (B) as shown, and tighten lockhandle (C). Place a square (D)

Fig. 18, on the jointer table and against the fence (E).

If an adjustment is necessary, proceed as follows:

1. Loosen set screw (F) Fig. 19, in the index collar and loosen the fence locking

handle (C).

2. Tilt the fence (E) Fig. 19, until you are certain the fence is 90 degrees to the

table surface; tighten lockhandle (C) and set screw (F).

3. Set the angle of tilt scale (G) Fig. 19, to the proper degree mark by loosening

screw (H) and adjusting the pointer.

45 DEGREE INWARD POSITIVE STOP

Tocheck the accuracy of the positive stops at 45 degree inward angle tilt,

position the fence (E) Fig. 20, inward as far as possible. Use a combination

square (D), and check to see if the fence is tilted inward accurately at 45

degrees. If an adjustment is necessary,proceed as follows:

1. Loosen lockhandle (C) Fig. 20.

2. Loosen locknut (A) Fig. 21, and turn adjustment screw (B) until the fence (E)

is set accurately at 45 degrees to the table surface.

3. Retighten locknut (A) Fig. 21.

OPERATING CONTROLS

&ADJUSTMENTS

FIGURE 17

FIGURE 18

FIGURE 19

FIGURE 20 FIGURE 21

45 DEGREE OUTWARD POSITIVE STOP

To check the accuracy of the positive stops at the 45 degree outward angle of tilt,

position the fence (E) Fig. 22, outward as far as possible. Use a combination

square (D) and check to see if the fence is tilted outward accurately at 45 degrees.

If an adjustment is necessary, proceed as follows:

1. Loosen lockhandle (C) Fig. 22.

2. Loosen locknut (K) Fig. 22, and turn adjustment screw (L) until the fence (E) is

set at 45 degrees with the table surface.

3. Retighten locknut (K) Fig. 22, and lockhandle (C).

INFEED TABLE ADJUSTMENTS

To raise or lower the infeed table, loosen table lockhandle (A) Fig. 23, and move

the table raising and lowering hand lever (B), up or down until the table is at the

desired position and tighten table lockhandle (A). NOTE: The table lockhandle (A)

can be repositioned by pulling out the handle and repositioning it on the serrated

nut located under the handle.The depth of cut of the infeed table (position of table

in relationship with the cutting circle) can be read with the pointer and scale (C)

Fig. 23.

Positive stops are provided on the jointer to limit the height and depth of the infeed

table. To adjust the stops, simply loosen two locknuts (D) and (E) Fig. 24, and turn

the two adjustment screws (F) and (G) as necessary.Retighten locknuts (D) and

(E). Werecommend that the height of the infeed table be adjusted so the table at

its highest point will be 1/2mm below the highest point of the cutter inserts. This is

an important feature of your jointer which enables you to rapidly position the

infeed table for a finish or final cut.

OUTFEED TABLE ADJUSTMENTS

For most jointing operations the outfeed table must be exactly level with the

cutter inserts at their highest point of revolution. To move the outfeed table, loosen

lockhandle (A) Fig. 25, and move the table raising and lowering hand lever (B) up

or down until the table is level with the cutter inserts. It may be necessary to adjust

the positive stops. Loosen the two locknuts (C) and (D) Fig. 26, and the two

adjusting screws (E) and (F) when moving the table up or down.

When the table is exactly level with the cutter inserts at the highest point of

revolution, tighten lockhandle (A) Fig. 25, and turn adjusting screw (E) Fig. 26,

until it bottoms; then tighten locknut (C). Screw (F) is also a positive stop for the

lower limit of the outfeed table. We suggest that this stop also be tightened when

the outfeed table is set level with the cutter inserts. This will prevent the outfeed

table from accidentally being lowered.

OPERATING CONTROLS

&ADJUSTMENTS

FIGURE 22

FIGURE 23

FIGURE 24

FIGURE 25 FIGURE 26

Ce manuel convient aux modèles suivants

Table des matières

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