Kikusui PFX2000 Series Manuel utilisateur

OPERATION MANUAL

Charge/Discharge Battery Test System

PFX2000 Series

Part No. Z1-002-582, IB003122

Aug. 2004

PFX2011

PFX2021

PFX2121

PFX2331

PFX2332

5V-5A 2-ch Charge/Discharge

Power Supply Unit

20V-10A Charge/Discharge

Power Supply Unit

120-ch

Control Unit

5-Unit

Frame

5-Unit

Large Capacity Frame

Use of Operation Man

ual

Please read through and understand this Operation Manual before operating the product.

After reading,

ays k

eep the manual nearby so that you may refer to it as needed.

When mo

ving the product to another

location, be sure to bring the manual as well.

If you ﬁ

nd an

y incorrectly arranged or missing pages in this manual, the

y will be replaced. If the manual it

gets lost or soiled, a ne

w cop

y can be pro

vided for a fee. In either case, please contact Kikusui distrib

utor/

agent, and pro

vide the “Kikusui P

art No.

” gi

en on the co

This manual has been prepared with the utmost care; ho

, if you ha

e an

y questions, or note an

errors or omissions, please contact Kikusui distrib

utor/agent.

Reproduction and reprinting of this operation manual, whole or partially

, without our permission is prohib

ited.

Both unit speciﬁ

cations and manual contents are subject to change without notice.

Cop

Printed in Japan.

PFX2000

wer Requirements of this Pr

oduct

wer requirements of this product have been changed and the relevant sections of the Operation

Manual should be revised accordingly.

(Revision should be applied to items indicated by a check mark .)

Input v

oltage

The input v

oltage of this product is VAC ,

and the voltage range is to VAC. Use the product within this range only.

Input fuse

The rating of this product's input fuse is

A, VAC, and .

•

To avoid electrical shock, always disconnect the AC power cord or turn off

the switch on the switchboard before attempting to check or replace the

fuse.

• Use a fuse element having a shape, rating, and characteristics suitable

for this product. The use of a fuse with a different rating or one that short

circuits the fuse holder may result in ﬁre, electric shock, or irreparable

damage.

C power cord

The product is pro

vided with AC power cords described below. If the cord has no power plug,

attach a power plug or crimp-style terminals to the cord in accordance with the wire colors

speciﬁed in the drawing.

•

The attachment of a power plug or crimp-style terminals must be carried

out b

y qualiﬁed personnel.

WARNING

Blue (NEUTRAL )

Brown (LIVE)

Green/Yellow (GND)

White (NEUTRAL)

Black (LIVE)

Green or Green/Yellow (GND)

Kikusui distributor/agent can provide you with suitable AC power cord.

For further information, contact Kikusui distributor/agent.

Without a power plug Without a power plug

Plugs for Europe

Plugs for USA

Provided by Kikusui distributor/agent

✔

PFX2000

Safety Symbols

III

　　 For the saf

e use and saf

e maintenance of this pr

oduct,

the f

ollo

wing sym

bols are used thr

oughout this man

ual and on the pr

oduct.

Under

stand the

meanings of the symbols and obser

ve the instructions the

y indicate (the

hoice of symbols used depends on the pr

oducts).

Indicates an imminently hazardous situation which, if ignored,

will result in death or ser

ious injur

Indicates that a high v

oltage (o

er 1

000

V) is used here

ouch

ing the par

t causes a possib

ly f

atal electr

ic shoc

If ph

ysical

contact is required b

y y

our w

k, star

t w

k only after y

ou mak

sure that no v

oltage is output here

Indicates a potentially hazardous situation which, if ignored,

could result in death or ser

ious injur

Indicates a potentially hazardous situation which, if ignored, ma

result in damage to the product and other proper

Sho

ws that the act indicated is prohibited.

Is placed bef

ore the sign

“D

ANGER,

”

“W

ARNING,

”

“CA

TION”

to emphasiz

e these

When this symbol is mar

ed on the

product, see the rele

ant sections in this man

ual.

Indicates a protectiv

e conductor ter

minal.

Indicates a chassis(fr

ame) ter

minal.

WARNING

CAUTION

ANGER

Saf

ety Symbols

Safety Precautions

PFX2000

Saf

ety Precautions

The f

ollo

wing saf

ety precautions m

ust be obser

ved to a

oid ﬁ

re hazar

electrical shoc

accidents,

and other failures.

eep them in mind and

make sure that all of them are obser

ved pr

operl

User

•

This product m

ust be used only b

y qualiﬁ

ed personnel who understand the con

tents of this oper

ation manual.

•If it is handled by disqualiﬁed personnel, personal injury may result. Be sure to han-

dle it under supervision of qualiﬁed personnel (those who have electrical knowl-

edge.)

• This product is not designed or manufactured for general home or consumer use.

Purposes of use

•Do not use the product for purposes other than those described in the operation

manual.

Input power

• Use the product with the speciﬁed input power voltage.

• For applying power, use the AC power cord provided. Note that the provided power

cord is not use with some products that can switch among different input power

voltages or use 100 V and 200 V without switching between them. In such a case,

use an appropriate power cord.

Fuse

•With products with a fuse holder on the exterior surface, the fuse can be replaced

with a new one. When replacing a fuse, use the one which has appropriate shape,

ratings, and speciﬁcations.

Cover

•There are parts inside the product which may cause physical hazards.Do not

remove the external cover.

Operation

Manual

Line

Voltage

PFX2000 Safety Precautions V

Installation

•When installing products be sure to observe “Installation” described in this man-

ual.

• To avoid electrical shock, connect the protective ground terminal to electrical

ground (safety ground).

•When connecting the AC power cord to a switchboard, be sure work is performed

by a qualiﬁed and licensed electrician or is conducted under the direction of such

a person.

• When installing products with casters, be sure to lock the casters.

Relocation

• Turn off the power switch and then disconnect all cables when relocating the

product.

•Use two or more persons when relocating the product which weights more than

20 kg. The weight of the products can be found on the rear panel of the product

and/or in this operation manual.

•Use extra precautions such as using more people when relocating into or out of

present locations including inclines or steps.Also handle carefully when relocat-

ing tall products as they can fall over easily.

• Be sure the operation manual be included when the product is relocated.

Operation

• Check that the AC input voltage setting and the fuse rating are satisﬁed and that

there is no abnormality on the surface of the AC power cord. Be sure to unplug

the AC power cord or stop applying power before checking.

•If any abnormality or failure is detected in the products, stop using it immediately.

Unplug the AC power cord or disconnect the AC power cord from the switch-

board. Be careful not to allow the product to be used before it is completely

repaired.

• For output wiring or load cables, use connection cables with larger current capac-

ity.

•Do not disassemble or modify the product. If it must be modiﬁed, contact Kikusui

distributor/agent.

Maintenance and checking

• To avoid electrical shock, be absolutely sure to unplug the AC power cord or stop

applying power before performing maintenance or checking.

• Do not remove the cover when performing maintenance or checking.

• To maintain performance and safe operation of the product, it is recommended

that periodic maintenance, checking, cleaning, and calibration be performed.

Service

• Internal service is to be done by Kikusui service engineers.If the product must be

adjusted or repaired, contact Kikusui distributor/agent.

Check?

VI Arrangement of this manual PFX2000

Arrangement of this manual

This Operation Manual is made up of the following sections.

Preface

Provides a brief descriptions of the product and speciﬁes its features.

Chapter 1 Setup

This chapter describes the steps taken before actually using the product such as

unpacking, installation, etc.

Chapter 2 Operating Procedure

This chapter describes the power-up procedure, the connection to the DUTs, and the

trip connector.

Chapter 3 Names and Functions of Parts

This chapter describes the names and functions of switches, displays, connectors,

and other parts of the panels.

Read this chapter to learn about the details of the (alert) marks indicated

on the panel.

Chapter 4 Maintenance

This chapter describes maintenance and calibration of the product.

Chapter 5 Specifications

This chapter describes the electrical and mechanical speciﬁcations of this product.

Appendix

Describes the method and the characteristics of voltage and current measurement on

the PFX2011/PFX2021.

PFX2000 Contents VII

Power Requirements of this Product ____________________________ I

Safety Symbols ____________________________________________ III

Safety Precautions _________________________________________ IV

Preface _________________________________________________ P-1

Chapter 1 Setup__________________________________________ 1-1

1.1 Checking the Package Contents 1-2

1.2 Installation 1-4

1.2.1 Precautions Concerning Installation Location 1-4

1.2.2 Rack Mounting 1-5

1.3 Precautions When Moving the Product 1-7

1.4 Connecting the Power Cord 1-7

1.5 Grounding 1-10

1.6 Installing and Removing Charge/Discharge Power Supply Units 1-11

1.6.1 Combinations of Unit Frames and Charge/Discharge

Power Supply Units 1-11

1.6.2 Installation Procedure 1-12

1.6.3 Removal Procedure 1-14

1.7 Setting the Frame Address 1-16

1.8 Connecting the TP-BUS 1-19

1.8.1 Connecting TP-BUS Cables 1-19

1.8.2 Setting the TERMN Switch 1-23

1.9 Connecting the USB 1-24

1.9.1 Connecting the USB Cable 1-24

1.9.2 USB Driver 1-25

1.9.3 Instrument ID 1-25

2.1 Turning On the Power 2-2

2.2 Connecting the Output Cables 2-3

2.3 Using the Trip Connector 2-8

Chapter 3 Names and Functions of Parts ______________________ 3-1

3.1 Names and Functions of Parts 3-2

3.1.1 Unit Frame 3-2

3.1.2 Charge/Discharge Power Supply Unit 3-5

3.1.3 Control Unit 3-7

Chapter 4 Maintenance ____________________________________ 4-1

4.1 Cleaning 4-2

4.1.1 Cleaning the Panels 4-2

4.1.2 Cleaning the Dust Filter 4-2

4.2 Inspection 4-4

4.3 Calibration 4-4

4.4 Malfunctions and Causes 4-5

Chapter 5 Specifications ___________________________________ 5-1

Contents

VIII Contents PFX2000

5.1 Charge/Discharge Power Supply Unit Specifications 5-2

5.1.1 Functional Specifications 5-2

5.1.2 Electrical Specifications 5-7

5.1.3 General Specifications 5-14

5.2 Unit Frame Specifications 5-15

5.2.1 Functional Specifications 5-15

5.2.2 Electrical Specifications 5-15

5.2.3 General Specifications 5-17

5.2.4 Outline Drawing 5-18

5.3 Control Unit Specifications 5-19

5.3.1 Electrical Specifications 5-19

5.3.2 General Specifications 5-20

5.3.3 Outline Drawing 5-20

Appendix _______________________________________________ A-1

A.1 Measurement Function of the Charge/Discharge Power Supply Unit A-1

A.1.1 Overview A-1

A.1.2 Measurements during Normal Operation A-1

A.2 Power Regeneration Function A-10

A.3 Reference Data A-12

A.3.1 Pulse Current Waveform A-12

Index ___________________________________________________ I- 1

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