Kemppi MasterTig 3500 Manuel utilisateur

Service manual

Ver. 1.0

1400

1500

2200

2800

3500

1500

2200

2800

3500

Contents

General 3

Technical data, switches and connectors 3-6

Mastertig function panels 7-10

Operating principle 11

IGBT gate pulse (2800/3500) 12

Voltage over the lower IGBT (2800/3500) 13

Voltage after the secondary diodes (2800/3500) 14

IGBTgate pulse (1400-2200) 15

Voltage over the lower IGBT (1400-2200) 16

Voltage after the secondary diodes (1400-2200) 17

Troubleshooting 18-20

Power source control card A001 block diagram 21

Mastertig-power source´s TIG-section´s functions 22

Signals between control cards A001 and A002 23

Signals between control cards A002 and A004 23

Control card A001 layout (1400/1500) 24

Control card A001 layout (2000/2200) 24

Control card A001 layout (2800/3500) 25

MSD 1-meter unit layout 25

Control card A002 layout (1500/2200) 26

Control card A002 layout (2800/3500) 26

Control card A004 layout (2800/3500) 27

Control card A001 operation check 27

Control card A002 operation check 28-29

Control card A004 operation check 30

Notes 31

Master- and Mastertig-power sources are MMA and TIG power sources designed for

demanding professional use.

Master- and Mastertig-power sources are IGBT-inverters, controlled by PWM-principle.

Operation frequency is approx. 18 kHz.

5 power source sizes are available; 1~ 140 A, 1~ 150 A, 3~ 220 A, 3~ 280 A and 3~ 350 A

General

Technical data, switches and connectors

1 Main switch S001 and welding current connectors

2 Overheat protection signal lamp

3 Current adj. potentiometer

Master 1400

Supply voltage 1∼,50/60 Hz

Connection power 20% ED

60% ED

100% ED

Supply cable/ fuses

220V –10%….240V +6%

140 A/ 6,2 kVA

105 A/ 4,4 kVA

75 A/ 2,9 kVA

3 x 1,5S / 16 A slow

Welding current range MMA

Suitable electrode sizes

Welding power adj.

15 A / 20,0 V..140 A / 25,6 V

∅1,5…..3,25 mm

stepless

OCV

Efficiency

Idling power

Approx. 80 V

80% (140 A / 25,6V)

Approx. 10 W

Degree of protection / Casing

class

IP 23

Weight 10 kg

Master 1500

1 Main switch S001, welding current connectors and

dynamics adjustment

2 Overheat protection signal lamp

3 Remote controller connection

4 Local / remote control

5 Current adjustment potentiometer

Supply voltage 1∼,50/60 Hz

Connection power 20% ED

60% ED

100% ED

Supply cable/ fuses

220V –10%….240V +6%

150 A / 6,6 kVA

105 A / 4,4 kVA

75 A / 3,0 kVA

3 x 1,5S / 16 A slow

Welding current range MMA

(TIG

Suitable electrode sizes

Welding power adjustment

15 A / 20,5 V..150 A / 26,0 V

5 A / 10,2 V..150 A / 16,0 V)

∅1,5…..3,25 mm

stepless

OCV

Efficiency

Idling power

Approx. 80 V

80% (150 A / 26,0 V)

Approx. 10 W

Degree of protection / Casing

class

IP 23C

Weight 10,5 kg (TIG, 13,5 kg)

Auxiliary devices Remote controllers

C 100C, C 100D

Master 2200

1 Main switch S001, welding current connections and

dynamics adjustment

2 I/0-signal lamp

3 Remote controller connecyor

4 Overheat protection signal lamp

5 Remote / local control selection

6 Current adjustment potentiometer

Supply voltage 3∼,50/60 Hz

Connection power 25% ED

60% ED

100% ED

Supply cable / fuses

380V –10%….415V +6%

220 A / 8,4 kVA

145 A / 5,5 kVA

110 A / 3,5 kVA

4 x 1,5S / 10 A slow

Welding current range MMA

(TIG

Suitable electrode sizes

Welding power adjustment

15 A / 20,5 V…220 A / 28,8 V

5 A / 10,2 V…220 A / 18,8)

∅1,5…4,0 (5,0) mm

stepless

OCV

Efficiency

Idling power

Approx. 80 V

82% (220 A / 28,8V)

Approx. 10 W

Degree of protection / Casing

class

IP 23C

Weight 12,5 kg (TIG, 16 kg)

Auxiliary devices Remote controllers

C 100C, C 100D

Master 2800 and 3500

1 Main switch S001 and welding current connectors

2 I/0-signal lamp

3 Overheat protection signal lamp

4 Dynamics adjustment

5 Current adjustment potentiometer

6 local / remote control

7 Remote controller connector

1234

Supply voltage 3∼,50/60 Hz

Connection power 35% ED

60% ED

100% ED

Supply cable/ fuses

380V –10%….415V +6%

280 A / 11,5 kVA

213 A / 8,5 kVA

165 A / 6,0 kVA

4 x 1,5S / 10 A slow

380V –10%….415V +6%

350 A / 15,0 kVA

267 A / 11,0 kVA

207 A / 8,0 kVA

4 x 2,5S / 16 A slow

Welding current range MMA

(TIG

Suitable electrode sizes

Welding power adjustment

15 A / 20,5 V…280 A / 31,2 V

5 A / 10,2 V…280 A / 21,2 V)

∅1,5…n. 5,0 mm

stepless

15 A / 20,5 V…350 A / 34,0 V

5 A / 10,2 V…350 A / 24,0 V)

∅1,5…n. 6,0 mm

stepless

OCV

Efficiency

Idling power

Approx. 75 V

83% (280 A/ 31,2 V)

approx. 25 W

approx. 75 V

83% (350 A/ 34,0 V)

approx. 25 W

Degree of protection / Casing

class

IP 23 IP 23

Weight 22 kg (TIG, 27 kg) 25 kg (TIG, 30 kg)

Auxiliary devices Remote controllers

C 100C, C 100D, C100T,

MSD 1

Remote controllers

C 100C, C 100D, C100T,

MSD 1

Mastertig 1500 and 2200

1 Main switch S001, dynamics adjustment and welding

current connections

2 Current adjustment potentiometer

3 Overheat protection signal lamp

4 Local / remote control selection

5 Remote controller connector

2345

Pregas time Pause current Postgas time

2T/4T-selection

Ignition method and process selection

Downslope timePulse frequencyContinous / pulse

welding selection,

pulse ratio

adjustment

Pulse panel

Minilog-panel

Pause current Post gas time

2T/4T-selection

Ignition method and process selection

Downslope time

Pulse frequency

Minilog-operation selection,

minilog-current adjustment

Minilog-functions not in use

Current upslope time,

continous welding

Continous welding selection

Pulse welding selection and

pulse ratio adjustment

Mastertig 2800 and 3500

234

1 Main switch S001 and welding current connectors

2 I/0-signal lamp

3 Overheat protection signal lamp

4 Dynamics adjustment

5 Current adjustment potentiometer

6 Local / remote control selection

7 Remote controller connector

Pregas time Pause current Postgas time

2T/4T-selection

Ignition method and process

selection

DownslopePulse frequencyContinous / pulse

welding selection,

pulse ratio

adjustment

Pulse panel

Minilog-panel

Pause current Postgas time

2T/4T-selection

Ignition method and

process selection

Downslope

Pulse frequency

Minilog-function

selection, minilog current

adjustment

Minilog-functions not in use

Current upslope time adj.

continous welding

Continous welding selection

Pulse welding selection and

pulse ratio adjustment

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Kemppi Système de soudage

Kemppi

Kemppi Promig 300 Manuel utilisateur

Kemppi

Kemppi Master S 400 Manuel utilisateur

Kemppi

Kemppi 220 Manuel utilisateur

Kemppi

Kemppi FastMig M 320, FastMig M 420, FastMigM 520 Manuel utilisateur

Kemppi

Kemppi HiArc M 400A Manuel utilisateur

Kemppi

Kemppi A7 Cooler Manuel utilisateur

Kemppi

Kemppi KEMPACT 251R Manuel utilisateur

Kemppi

Kemppi KempGouge ARC 800 Manuel utilisateur

Kemppi

Kemppi FastMig KM300 Manuel utilisateur

Kemppi

Kemppi Kempomat 2500 Manuel utilisateur

Kemppi

Kemppi FastMig KM300 Manuel utilisateur

Kemppi

Kemppi Minarc Evo 180 Manuel utilisateur

Kemppi

Kemppi 220 Manuel utilisateur

Kemppi

Kemppi Kempact MIG 2530 Manuel utilisateur

Kemppi

Kemppi Kemppi A7 MIG Welder 350 Manuel utilisateur

Kemppi

Kemppi FLEXLiTE TX Series Manuel utilisateur

Kemppi

Kemppi FastMig X 450 Manuel utilisateur

Kemppi

Kemppi A3 MIG Manuel utilisateur

Kemppi

Kemppi A7 Cooler Manuel utilisateur

Kemppi

Kemppi A7 TIG Orbital System 300 Manuel utilisateur

Kemppi

Kemppi X8 Manuel utilisateur

Kemppi

Kemppi Minarc 150 Manuel utilisateur

Kemppi

Kemppi Minarc Evo 180 Manuel utilisateur

Kemppi

Kemppi FastMig Pulse 350 Manuel utilisateur

Manuels Système de soudage populaires d'autres marques

Berner

Berner PLASMACUT 54 Manuel utilisateur

Pro Spot

Pro Spot PR-155 Manuel utilisateur

Forney

Forney 210 Manuel utilisateur

Thermal Arc

Thermal Arc 400S Manuel utilisateur

Lincoln Electric

Lincoln Electric HANDYMIG 170I Manuel utilisateur

GYS

GYS PROTIG 201 AC/DC Manuel utilisateur

TAFA

TAFA 30*8B35 Manuel utilisateur

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Manuel utilisateur

ESAB

ESAB Buddy Arc 145 Manuel utilisateur

CIGWELD

CIGWELD 636804 Guide rapide

Red-D-Arc

Red-D-Arc DC-400 Manuel utilisateur

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Manuel utilisateur

Elettro

Elettro HI-MIG 3000 SYNERGIC Manuel utilisateur

WIA

WIA Weldmatic 270 CP132-2 Manuel utilisateur

Sonics

Sonics H520T Manuel utilisateur

Miller

Miller Big Blue 400D Manuel utilisateur

NewArc

NewArc RT2000 Guide de démarrage rapide

Hypertherm

Hypertherm powermax1000 Manuel utilisateur