KEBCO COMBIVERT G6 Manuel d'utilisation

COMBIVERT G6

INSTRUCTIONS FOR USE | INSTALLATION G6 HOUSING A

Translation of the original manual

Document 20086425 EN 01

PREFACE

Preface

The described hard- and software are developments of the KEB Automation KG. The

enclosed documents correspond to conditions valid at printing. Misprint, mistakes and

technical changes reserved.

Signal words and symbols

Certain operations can cause hazards during the installation, operation or thereafter.

There are safety informations in the documentation in front of these operations. Security

signs are located on the device or machine. A warning contains signal words which are

explained in the following table:

DANGER Dangerous situation, which will cause death or serious injury in case of

non-observance of this safety instruction.

WARNING Dangerous situation, which may cause death or serious injury in case of

non-observance of this safety instruction.

CAUTION Dangerous situation, which may cause minor injury in case of non-ob-

servance of this safety instruction.

NOTICE Situation, which can cause damage to property in case of non-obser-

vance.

RESTRICTION

Is used when certain conditions must meet the validity of statements or the result is

limited to a certain validity range.

Is used when the result will be better, more economic or trouble-free by following

these procedures.

More symbols

► Thisarrowstartsanactionstep.

• / - Enumerations are marked with dots or indents.

=> Cross reference to another chapter or another page.

Note to further documentation.

www.keb.de/nc/search

PREFACE

Laws and guidelines

KEBAutomationKGconrmswiththeECdeclarationofconformitywiththeCEmark

on the unit name plate, that the device complies with the essential safety requirements.

The EC declaration of conformity can be downloaded on demand via our website. Fur-

therinformationisprovidedinchapter"Certication".

Warranty

The warranty on design, material or workmanship for the acquired device is given in the

current terms and conditions.

Hereyouwillndourcurrenttermsandconditions.

www.keb.de/terms-and-conditions

Furtheragreementsorspecicationsrequireawrittenconrmation.

Support

Through multiple applications not every imaginable case has been taken into ac-

count. If you require further information or if problems occur which are not treated de-

tailed in the documentation, you can request the necessary information via the local

KEB Automation KG agency.

The use of our units in the target products is beyond of our control and therefore

exclusively the responsibility of the machine manufacturer, system integrator or

customer.

Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic

advice in spoken and written and through tests, are made to best of our knowledge and

information about the application. However, they are considered for information only

without responsibility. This also applies to any violation of industrial property rights of a

third-party.

Selection of our units in view of their suitability for the intended use must be done gener-

ally by the user.

Tests can only be done within the application by the machine manufacturer. They

must be repeated, even if only parts of hardware, software or the unit adjustment

are modied.

The customer may use the instruction manual as well as further documents or parts from

it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its

entirety.

Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their

respectiveownersandarelistedinthefootnoteontherstoccurrence.

TABLE OF CONTENTS

Table of Contents

Preface ....................................................................................................................................................3

Signal words and symbols .............................................................................................................3

More symbols.................................................................................................................................3

Laws and guidelines.......................................................................................................................4

Warranty .......................................................................................................................................4

Support .......................................................................................................................................4

Copyright........................................................................................................................................4

Table of Contents ...................................................................................................................................5

List of Figures.........................................................................................................................................8

List of Tables ..........................................................................................................................................9

Glossary ................................................................................................................................................10

Standards for drive converters / control cabinets .............................................................................12

Product standards that apply directly to the drive converter ........................................................12

Basic standards to which drive converter standards refer directly............................................... 12

Standards that are used in the environment of the drive converter ............................................. 13

1 Basic Safety Instructions............................................ 14

1.1 Target group...................................................................................................................................14

1.2 Transport, storage and proper use .............................................................................................. 14

1.3 Installation......................................................................................................................................15

1.4 Electrical connection ....................................................................................................................16

1.4.1 EMC-compatible installation...............................................................................................17

1.4.2 Voltage test.........................................................................................................................17

1.4.3 Insulation measurement..................................................................................................... 17

1.5 Start-up and operation ..................................................................................................................18

1.6 Maintenance...................................................................................................................................19

1.7 Repair .............................................................................................................................................19

1.8 Disposal..........................................................................................................................................20

2 Product Description .................................................... 21

2.1 Specied application.....................................................................................................................21

2.1.1 Residual risks .....................................................................................................................21

2.2 Unintended use..............................................................................................................................21

2.3 Product features ............................................................................................................................22

2.4 Part code ........................................................................................................................................23

3 Technical Data.............................................................. 24

3.1 Operating conditions ....................................................................................................................24

3.1.1 Climatic conditions .............................................................................................................24

3.1.2 Mechanical ambient conditions ..........................................................................................25

3.1.3 Chemical / mechanical active substances...................................................................... 25

3.1.4 Electrical operating conditions............................................................................................26

TABLE OF CONTENTS

3.1.4.1 Equipmentclassication..................................................................................................26

3.1.4.2 Electromagnetic compatibility..........................................................................................26

3.2 Technical data G6 230V class.......................................................................................................27

3.3 Technical data G6 400V class.......................................................................................................28

3.4 Overload and Derating .................................................................................................................. 30

3.5 Dimensions and weights ..............................................................................................................31

3.5.1 Control cabinet installation .................................................................................................32

3.5.2 Accessories for installation................................................................................................. 33

3.5.2.1 Mounting kit for G6 housing A ......................................................................................... 33

4 Installation and Connection........................................ 34

4.1 Overview of the COMBIVERT G6 .................................................................................................34

4.2 Connection of the power unit.......................................................................................................35

4.2.1 Connection of the voltage supply .......................................................................................35

4.2.1.1 Wiring instructions ...........................................................................................................35

4.2.1.2 Line terminal strip X1A ....................................................................................................36

4.2.2 AC connection ....................................................................................................................37

4.2.2.1 AC supply 230V / 1-phase...............................................................................................37

4.2.2.2 AC supply 400V / 3-phase...............................................................................................37

4.2.2.3 Cross-section of the supply cable ...................................................................................38

4.2.3 Connection at DC voltage supply....................................................................................... 38

4.2.3.1 Terminal strip X1B DC connection...................................................................................38

4.2.4 Connection of the motor..................................................................................................... 38

4.2.4.1 Selection of the motor cable............................................................................................38

4.2.4.2 Cable-fed disturbances depending on the motor line length at AC supply...................... 39

4.2.4.3 Motor line length at operation with DC voltage................................................................39

4.2.4.4 Motor cable length for parallel operation of motors......................................................... 39

4.2.4.5 Motor cable cross-section ...............................................................................................39

4.2.4.6 Interconnection of the motor............................................................................................39

4.2.4.7 Terminal strip X1B motor connection...............................................................................40

4.2.4.8 Wiring of the motor .......................................................................................................... 40

4.2.5 Connection of a braking resistor.........................................................................................41

4.2.5.1 Terminal strip X1B connection braking resistor ...............................................................41

4.2.5.2 Wiring of an intrinsically safe braking resistor .................................................................41

4.2.6 Connection of a temperature detection ..............................................................................42

4.2.6.1 Temperature detection terminals T1, T2..........................................................................42

4.2.6.2 Terminal strip X1C temperature detection ....................................................................... 42

4.2.6.3 Use of the temperature detection.................................................................................... 43

4.2.7 Final test information .......................................................................................................... 43

4.3 Calculation of the motor voltage..................................................................................................43

5 Maintenance................................................................. 44

5.1 General ...........................................................................................................................................44

TABLE OF CONTENTS

5.2 Storage ...........................................................................................................................................45

6 Certication.................................................................. 46

6.1 CE-Marking.....................................................................................................................................46

6.2 Functional safety ...........................................................................................................................46

6.2.1 UL Marking .........................................................................................................................46

6.3 Further information and documentation .....................................................................................49

7 Revision History .......................................................... 50

LIST OF FIGURES

List of Figures

Figure 1: Maximum load and derating depending on the switching frequency ...............................29

Figure 2: Overload characteristic ....................................................................................................30

Figure 3: Dimensions and weights for G6 housing A ...................................................................... 31

Figure 4: Mounting distances..........................................................................................................32

Figure 5: Control cabinet ventilation................................................................................................32

Figure 6: Overview of the COMBIVERT G6....................................................................................34

Figure 7: Input circuit / drive converter type ....................................................................................35

Figure 8: Line terminal strip X1A..................................................................................................... 36

Figure 9: Connection of the mains supply 230 VAC / 1-phase ........................................................37

Figure 10: Connection of the mains supply 400 VAC / 3-phase ........................................................37

Figure 11: Connection at DC voltage supply.....................................................................................38

Figure 12: Terminal strip X1B DC connection ...................................................................................38

Figure 13: Terminal strip X1B motor connection ...............................................................................40

Figure 14: Wiring of the motor...........................................................................................................40

Figure 15: Terminal strip X1B connection of a braking resistor......................................................... 41

Figure 16: Wiring of an intrinsically safe braking resistor.................................................................. 41

Figure 17: Temperature detection terminals T1, T2 ..........................................................................42

Figure 18: Terminal strip X1C temperature detection........................................................................42

Figure 19: Wiring examples of the temperature input .......................................................................43

LIST OF TABLES

List of Tables

Table 1: Part code..........................................................................................................................23

Table 2: Climatic ambient conditions .............................................................................................24

Table 3: Mechanical ambient conditions........................................................................................ 25

Table 4: Chemical/mechanical active substances .........................................................................25

Table5: Equipmentclassication ..................................................................................................26

Table 6: Electromagnetic compatibility .......................................................................................... 26

Table 7: Technical data 230V class ...............................................................................................27

Table 8: Technical data 400V class ...............................................................................................28

Table 9: Calculation of the motor voltage ...................................................................................... 43

Table 10: Maintenance cycles .........................................................................................................44

GLOSSARY

Glossary

HMI Human machine interface (touch

screen)

HSP5 Fast, serial protocol

HTL Incremental signal with an output

voltage (up to 30V) -> TTL

I²t-monitoring Software function for thermal monito-

ring of the motor winding

IEC International standard

IP xx Degree of protection (xx for level)

KTY Silicium temperature sensor (pola-

rized)

MCM American unit for large wire cross

sections

Modulation Means in drive technology that the

power semiconductors are controlled

MTTF Mean service life to failure

NN Sea level

OC Overcurrent

OH Overheat

OL Overload

OSSD Output signal swithching device; - an

output signal that is checked in regu-

lar intervals on its shutdown. (safety

technology)

PA Potential equalization

PDS Power drive system incl. motor and

measuring probe

PE Protective earth

PELV Protective Extra Low Voltage

PFD Term used in the safety technology

(EN 61508-1...7) for the size of error

probability

PFH Term used in the safety technology

(EN 61508-1...7) for the size of error

probability per hour

PLC Programmable logic controller

Port Part of a network address to the

assignment of TCP and UDP con-

nections

PT100 TemperaturesensorwithR0=100Ω

PT1000 TemperaturesensorwithR0=1000Ω

PTC PTC-resistor for temperature detec-

tion

PWM Pulse width modulation

RJ45 Modular connector with 8 lines

SCL Synchronous sensorless closed loop

SELV Safety Extra Low Voltage (< 60 V)

SFlter Sine-wavelter

0V Earth-potential-free common point

1ph 1-phase mains

3ph 3-phase mains

AC AC current or voltage

AFE Active Front End

AFElter Filter for the AFE device

ASCL Asynchronous sensorless closed

loop

Auto motor

ident.

Automaticallymotoridentication;

calibration of resistance and induc-

tance

AW heat ex-

changer

Air-water heat exchanger

AWG American wire gauge

B2B Business-to-business

BiSS Open source real-time interface for

sensors and actuators (DIN 5008)

CAN Fieldbus system

COMBIVERT KEB drive converters

COMBIVIS KEB start-up and parameterizing

software

DC DC current or voltage

DI Demineralized water, also referred to

as deionized (DI) water

DIN German Institut for standardization

DS 402 CiADS402-CANdeviceprolefor

drives

EMC Electromagnetic compatibility

Emergency

stop

Shutdown of a drive in emergency

case (not de-energized)

Emergency

switching off

Switching off the voltage supply in

emergency case

EN European standard

Encoder emu-

lation

Software-generated encoder output

Endat Bidirectional encoder interface of the

company Heidenhain

EtherCAT Real-time Ethernet bus system of the

company Beckhoff

Ethernet Real-timebussystem-denespro-

tocols, plugs, types of cables

FE Functional earth

FSoE Functional Safety over Ethernet

FU Drive converter

GND Reference potential, ground

GTR7 Braking transistor

HFlter Highfrequencyltertothemains

Hiperface Bidirectional encoder interface of the

company Sick-Stegmann

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