Kasco CERTISAFE SM-50 Manuel utilisateur
SM-50 SUSPENDED MOUNT MANUAL 1
SM-50
SUSPENDED
MOUNT
Assembly &
Installation
Manual
Document number 852114
Document version number 202.1.0
TM
SM-50 SUSPENDED MOUNT MANUAL 1
715.262.4488
TABLE OF CONTENTS
QUESTIONS?
Safety First...............................................................................................................................2
Product & Installation Overview...........................................................................................3
Suggested Tools and Supplies...............................................................................................4
Parts Included List ..................................................................................................................5
Parts Included Illustration .....................................................................................................6
Tank Penetration ....................................................................................................................7
Stretcher Bar Assembly........................................................................................................10
Suspension Chains and Power Cable .................................................................................11
Mixer Maintenance Recommendations.............................................................................12
Mixer Warranty .....................................................................................................................13
Non-warranty Repairs..........................................................................................................14
Repair Contact Form ............................................................................................................15
SM-50 SUSPENDED MOUNT MANUAL 2
IMPORTANT: PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE
Moving Machinery
WARNINGS:
Shock Hazard
• Under NO circumstances should anyone enter the water with the mixer connected or in operation.
• Running the unit out of water will create a dangerous situation and damage the seals.
• NEVER lift the unit by the power cord. If you need to remove the mixer, use the installation or mount
apparatus.
• The unit must be connected to a GFCI-protected circuit.
• Comply with local and national wiring standards during any electrical service disconnect.
• Consult a qualied professional for electrical installation.
• Use all Personal Protective Equipment necessary for safe ingress, installation, and egress from the
work site.
• Refer to applicable national and local laws and standards to facilitate the safe installation of a
CertiSafe Tank Mixer. These may include but are not limited to OSHA, CCOHS, and other regulations
related to:
• Working over or near water
• Fall protection systems
• Falling object protection systems
• Electrical standards
• Illumination
• Ventilation
• Installation of CertiSafe™ Tank Mixers requires entry into environments that pose potential hazards,
such as those described in section 1910.146 of OSHA’s Occupational Safety and Health Standards for
Permit-required conned spaces. As such:
• Observe any applicable pre-entry measures required by the entry supervisor.
• Only those authorized via the permit system in place at the installation site should participate
in installation.
• Any authorized entrant should be accompanied by at least one authorized attendant to
monitor conditions inside and outside the permit spaces during installation.
• Prior to installation, be aware of all potential fall, trip, and atmospheric hazards in the permit
space, both before and after an entrance cover is removed.
SAFETY FIRST
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SM-50 SUSPENDED MOUNT MANUAL 3
PRODUCT & INSTALLATION OVERVIEW
Featuring durable stainless steel, Kasco’s Suspended Mount positions CertiSafe™ Tank Mixers securely
within the tank for eective water movement. This manual will provide instructions for mounting a
CertiSafe™ unit using a Suspended Mount and installing the entire assembly within the tank.
• Read these instructions thoroughly prior to installation.
• Contact your CertiSafe™ representative for specic recommendations as necessary.
• The cord grip and cable support equipment described here are supplied with the mixer unit.
• To prevent galling, we recommend a moisture-cured, polyurethane compound sealant suitable for
contact with potable water and certied to meet the shrinkage for interior and exterior use. Refer to
NSF/ANSI Standard 61 for indirect additives.
• Be aware of clearance between the mixer assembly and any xed objects within the tank, including
ladders, ensuring that there is enough room for the CertiSafe™ unit to function correctly and avoid
damage to any protective coatings.
• Please consult your CertiSafe™ sales representative for mixer mount placement, retrieval, and
inspection requirements.
Some parts will arrive pre-assembled from Kasco; however, all assembly steps are listed for reference.
This manual contains information for the SM-50 Suspended Mount.
25 ft.
SM-50
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SM-50 SUSPENDED MOUNT MANUAL 4
SUGGESTED TOOLS AND SUPPLIES
Pan to catch shavings
Adjustable pliers
Half-round metal le
Side cutter
9mm wrench
7/16” wrench
1/8” Allen wrench
Electric or cordless drill K (.281”) drill bit 7/16” socket
wrench
Included supplies:
• 1-3/8” hole saw
• Silicone sealant
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SM-50 SUSPENDED MOUNT MANUAL 5
PARTS INCLUDED LIST
Assembly Item Description Qty Part No.
Mount A Stretcher bar (30 in.) 1997311
B Jaw slide 4 997206
C 1/4”-20 x 1/2” shoulder screw 4 451112
D 1/4”-20 x 3/4” shoulder screw 2 451110
E 1/4”-20 nylon locknut 6 566212
F1/4” at washer 8 566208
G Long chain (25 ft.) 2636384
H Short chain 2 636383
I Zip ties 12 415038
Tank
Penetration
J 1/4”-20 x 1” eye bolt 1 566224
K 1/4”-20 nylon locknut 1 566212
L1/4” at washer 2 566208
M 1/4” sealing washer 1 566223
N Connecting link 2636341
O Hex nut 3919245
P Washer 1919235
Q Sealing gasket 1919240
R Tank penetration base 1919225
S Relief hanger 1919230
for use with Cord AWG
Ships with
CertiSafe™
Mixer T Cord grip
14-16 AWG
1
997210
12 AWG 997211
10 AWG 997212
U Reducing Adapter* 10 AWG 1 919251
V Cable support 10 AWG 1997220
12-16 AWG 997221
* Not pictured
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SM-50 SUSPENDED MOUNT MANUAL 6
PARTS INCLUDED ILLUSTRATION
A
G
I
V
Steel tank roof
B
H
B
C
E
D
F
CE
E
F
M
L
J
K
N
L
Steel tank roof
T
O
O
O
P
Q
R
S
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SM-50 SUSPENDED MOUNT MANUAL 7
TANK PENETRATION
1
1. Fit a at washer (L) and then the sealing washer (M) onto the eye bolt (J).
2. From the tank interior, insert the eye bolt (J) with washers (L, M) through the 3/8” hole.
3. From the tank exterior, t a second at washer (L) onto the eye bolt.
4. Fasten the nylon locknut (K) to the eye bolt.
5. Tighten the locknut until snug, being careful not to damage the sealing washer.
6. Attach the top connecting link (N) to the eye bolt.
Steel tank roof
N
M
L
J
Steel tank roof
K
L
M
L
2
4
3
5
6
Ø 1-3/8”
15”
Ø .281”
15”
Tank hatch
center point
SM-50
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SM-50 SUSPENDED MOUNT MANUAL 8
TANK PENETRATION (CONT.)
7. Use the provided hole saw to drill a 1-3/8” clearance
hole through the tank at a location conveniently
reached from the tank hatch. This is for the tank
penetration base (R).
8. Deburr both sides of the hole.
• The maximum tank roof thickness
accommodated by the tank penetration parts
included is 1-1/4”.
• Suggested measurements are based on a 24”
square access hatch.
Q
9
O
P
10
Tank roof
9. Fit the sealing gasket (Q) and then the
washer (P) and a hex nut (O) over the tank
penetration base.
11
Tank roof
S
O
10. Pass the tank penetration base (R)
through the tank roof.
R
12
V
11. Inside the tank, t the relief hanger (S) and a
hex nut (O) onto the tank penetration base.
12. Pass power cord through cable support (V) and
then tank penetration base (R).
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SM-50 SUSPENDED MOUNT MANUAL 9
T
Tank roof
11
14
11. Thread the cord grip (T) onto the tank
penetration base. Leave cord grip loose.
Tank roof
12
N
V
13
12. Secure the connecting link (N) to the relief hanger.
13. Attach the cable support (V) to the connecting link
and tighten the link.
14. Tighten cord grip (T) around the cord.
15. Use provided silicone sealant to caulk around the outside of the tank penetration for watertight t.
TANK PENETRATION (CONT.)
If you are installing a junction box
or enclosure, place it over the tank
penetration base before adding the cord
grip. The box should sit on top of the hex
nut.
Fit another hex nut (O) onto the tank
penetration base, inside the enclosure
and then add the cord grip (T).
O
T
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