Kampmann 30277 Manuel utilisateur

Operating instructions

Please retain this manual carefully for future use!

Read prior to commissioning!

1.26

1.45

I 210/06/11/1 GB

2-Stage, Three-Phase Controller 1.96

With Timing Switch and Room Temperature Controller

Type 30277

1. Correct and proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Safety advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. Assembly and installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.1 Laying the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.2 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.3 Electical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.1 Timing Switch Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.3 Display / operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.4 Program structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.5 Setting the timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.6 Setting of time format, time and day . . . . . . . . . . . . . . . . . . . . . . . . 15

4.7 Pre-set programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.8 User defined programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.9 Deleting programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.10 Summer/winter changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.11 Automatic mode/Continuous mode . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.12 Technical data on timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5. Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

Symbols:

Important!

Danger!

Non-observance of this

information may cause

serious damage to

persons or property.

Danger of

electrocution!

Non-observance of this

information may cause

serious damage to

persons or property by

electric current.

Read this manual

through carefully

before commencement

of installation!

All persons involved

in the installation,

commissioning and

use of this product are

duty bound to pass this

manual onto subsequent

tradespersons and then

to the end user or

operator. Retain this

manual until the

system is ultimately

decommissioned!

Amendments to the

content of this manual

may take place without

prior notice being

given!

2-Stage, Three-Phase Controller 1.96

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

2-Stage, Three-Phase Controller 1.96

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

1. Correct and proper use

Kampmann 2-stage controller Type 30277 has been built according to the

latest state of the art and the recognised safety regulations. Nonetheless,

its use may be hazardous to persons, or may have an adverse effect on the

device or other material, if the units are not installed and put to operation

in an expert manner or if they are employed for undesignated use..

Kampmann 2-stage controller Type 30277 is to be used exclusively for

indoor areas (e. g., industrial halls and warehouses, sales areas, exhibitions,

etc.). The unit shall not be used in wet areas, in potentially explosive areas,

in rooms with aggressive atmospheres or in the open. The products must

be protected against moisture during installation. If in doubt, their use

must firstly be agreed with the manufacturer. Any other or exceeding use

is deemed as being undesignated. The unit operator is liable for any resul-

ting damage.

The designated use also includes the adherence to the notes on

installation rendered in these instructions. The installation of this product

requires special skills in the fields of heating, cooling, ventilation and

electrical engineering. These skills are usually taught during vocational

training in the indicated professions and are not described separately here.

Any damage caused by inexpert installation must be borne by the

operator.

The following Kampmann air treatment units can be combined with stage

switch type 30277:

Kompakt series TOP, Ultra, TIP, Resistent

(type ending in the number 36 or 38)

These instructions cover the following areas:

Installation

Electrical installation

Start-up and operation

Regulations

Accident Prevention Regulations VBG, VBG4, VBG9a

DIN VDE 0100, DIN VDE 0105

EN 60730-1 (part 1)

Regulations (TABs) of the local electricity boards

As well as the generally recognised rules of technology.

Carefully read through the

instructions prior to installing

the 2-stage three-phase

controller:

2. Safety advice

This 2-stage three-phase controller has been developed and produced

with state-of-the-art technology and in accordance with the current legal

standards and regulations. Observe the contents of these instructions to

ensure that the unit is installed and works properly.

The installation of this product requires special skills in the fields of heating,

cooling, ventilation and in electrical engineering. These skills are usually

taught during vocational training in the indicated professions and are not

described separately here. Any damage caused by inexpert installation

must be borne by the operator.

On account of his professional education, the fitter of this device should,

among other things, also have sufficient knowledge of:

- the safety and accident prevention regulations

- the guidelines and the recognised rules of technology, such as VDE

directives,

- DIN and EN standards

How to work in a safety-conscious manner

GDisconnect all equipment you need to work on from the power supply!

GMake sure that this equipment cannot be turned on again by

unauthorised persons! Wait until the fan comes to a standstill!

GFor installation, only use stable lifting platforms and scaffolding!

Modifications on the device

Do not carry out any modifications, reconstructions or installation work on

the device without prior harmonisation with the manufacturer as this may

impair the safety and operation. Any alterations made to the equipment

could lead to loss of warranty! Warranty void if unit is opened.

Incorrectly connected products may become damaged! The manufacturer

will not be liable for injuries and material damage caused when the

device has been wrongly connected and/or incorrectly used!

Important! Due to the fact that the unit is switched on again

automatically after a power failure, the speed selector switch should be in

the 0 position once the power is resumed!

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

3. Assembly and installation

Controller installation

GDe-energise all parts of the system that are to be worked on and

ensure that they cannot be reconnected without authorisation!

GConsider the protection class of the controller before selecting where it

should be mounted (See the technical data)!

GThe (wall-mounted) unit must only be installed on a flat surface.

GBefore installing it, remove the plate covering the screws shown in Fig.

1 and unscrew the screws. Remove the terminal block cover. The spacing

between the drill holes is indicated on the back of the casing.

GScrew the device onto the wall and then replace the terminal block

cover. Replace the screw covers.

Installing the room temperature sensor

The room temperature sensor records the temperature at the place of

installation. For this reason, select the place of installation so that the

temperature measurement process is not hindered.

The unit should be mounted approx. 1.5 – 2 m off the floor. The units

should not be mounted:

- on poorly-insulated exterior walls,

- right next to doors and windows (because of draughts),

- behind curtains or furnishings,

- in direct sunlight,

- in the current of air emitted by the heaters,

- above or near to other external sources of heat, such as radiators, TV

sets, lamps, etc.

Please observe the permissible sensor cable length!

(See page 6: Installing the Cables)

2-Stage, Three-Phase Controller 1.96

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

Fig. 1: Opening the unit

Fig. 2: Installing the room

temperature sensor

2-Stage, Three-Phase Controller 1.96

With Timing Switch and Room Temperature Controller, Type 30277

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

3.2 Protection

Fuses for the equipment should be provided by the customer. The

protective organs upstream must be adapted to suit the maximum

possible current provided by the controller (refer to the technical data).

The inside of the controller is equipped with 2 miniature fuses (ø 5*20 mm)

in the connection area:

F1 (on the left): primary 230V/500mA delay fuse for electronic

components.

F2 (on the right): secondary 315mA delay fuse for electronic components.

3.1 Laying the Cables

General Information

GInstall all low voltage lines (room temperature sensors, digital inputs)

taking the shortest route.

GIt must be guaranteed that the extra low-voltage cables and the

high-voltage cables are physically separated, e.g., using metallic divider

plates on cable ducts.

Maximum permissible cable lengths:

Mains Depending on the load and cable

cross-section

Air heaters (all!) max. 250 m

Room temperature sensors max. 100 m

External change-over contacts max. 200 m

All of the necessary wire numbers including earth wires must be stated.

*Shielded cables (e.g. J-Y(St)Y, 0.8 mm) should be installed separately from power lines!

Air heater with 2 stages – three phase motors, type end numbers 36 or 38

Shown: Ultra

2-stage three-phase controller

Type 30277

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

Mains 230V/ 50Hz

Only for units with

Integral condensate

pumps

Room temperature

sensor

Mains

3x400V/50Hz

Controller valve, 230 V closed without current

Additional controllers, type 30177

Controller valvel, 230 V closed

Voltage-free signal

day/night

malfunction

Fan operation

Change–over between

heating / cooling

External contact, voltage-free

2-Stage, Three-Phase Controller 1.96

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

3.3 Electrical Connection

Safety Information

The electrical installation of this product requires special skills in electrical

engineering. These skills are usually taught during vocational training in the

indicated professions and are not described separately here. The following

safety information has to be checked and observed before any work may

be carried out on the controller and the devices:

GDe-energise the equipment and ensure that no unauthorised restart can

occur.

GWire the unit in accordance with the enclosed wiring diagrams.

GWire the unit in accordance with current German Association of

Electricians (VDE) and EN guidelines as well as the connection

requirements (TAB) of the regional power supply companies.

GThe unit should only be wired using fixed cables.

Important! Incorrectly connected products may become damaged! The

manufacturer will not be held liable for injuries and material damage

caused if the device has been wrongly connected and/or incorrectly used!

Wiring

GRemove the terminal covers (figure 3); see P.5 above too)

GMake all connections in accordance with the enclosed wiring diagram.

Parallel operation of several units

If the following information is observed several heating units can be

operated in parallel with a single 2-stage controller type 30277:

GParallel operation is only possible with units which have the same motor

circuit diagrams (types ending in the number 36/38). Their electrical

power consumptions may differ.

GThe total cable length of 250 m to the air heaters must not be

exceeded.

GThe maximum current carrying capacity of the controller must not be

exceeded (see the technical data)..

GConnect all motor windings in parallel (see wiring diagram).

GConnect all thermal contacts for all motors in series (see wiring diagram).

Fig. 3: Opening the unit

2-Stage, Three-Phase Controller 1.96

With Timing Switch and Room Temperature Controller, Type 30277

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

Digital inputs and outputs

*The voltage-free relay contact "malfunction" is activated in the following

situations:

- Motor thermal contact triggered

- Condensate alarm (only for units with integral condensate pump)

- Broken sensor cable

- Sensor cable short circuit

- Reverse polarity of sensor cable

- Measured temperature < 5°C

Digital inputs

Change-over between

heating/cooling

Heating Input DE2-GND open

Cooling Input DE2-GND closed

Digital outputs

Notification of day/night Night Output DE/A-GND closed

Day Output DE/A-GND open

Notification of ventilator

operation

Operation Output closed

No operation Output open

Malfunction warning* Malfunction Output closed

No malfunction Output open

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

4. Operation

Pilot Lamp

The pilot lamp displays the current operating status of the equipment:

If the TC and sensor fault occur simultaneously, the sensor fault is

displayed.

Functions in Auto-day-heating mode

1. If the poles are reversed or the sensor cable short circuits, turn off the

stages.

2. If the sensor cable breaks or there is frost, stage 2 is turned on.

2-Stage, Three-Phase Controller 1.96

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

Pilot lamp

Speed selector switch

Operating mode selector switch

Temperature adjustment, day

Adjustment of lowering value, night

Digital timing switch

Off No supply voltage

Continuously ON Power supply provided, ready for operation

Blinking signal, 0,8 sec. LED On

0,8 sec. LED Off Control active, heating mode

Blinking signal, 2 sec. LED On

2 sec. LED Off Control active, cooling mode

Blinking signal, 0,2 sec. LED On

0,2 sec. LED Off

Motor thermal contact triggered

(TC fault or condensate overflow)

Blinking signal, 0,05 sec. LED On

0,5 sec. LED Off Sensor fault

2-Stage, Three-Phase Controller 1.96

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

Operating instructions

Speed selector switch

The signal lamp indicates the current operating status of the equipment:

Operating mode selector switch

*If the speed selector switch is in the "Auto" position, the "Day" mode of operation is active..

Temperature setting, day mode

For setting the required room temperature during the "day mode" phase.

Night mode, temperature lowering setting

For setting the required temperature reduction during the night mode

phase.

Timing switch

For setting the times at which the day/night mode is switched over. For a

description of this, see timing switch operation (Chapter 4.1 ff)

Releasing the motor malfunction (thermal contact triggered)

A malfunction can be released via the zero reference position of the speed

selector switch. If the malfunction has not been eliminated, the

malfunction signal will reappear (see page 9).

0Equipment turned off

1Operation only in stage 1

2Operation only in stage 2

auto Automatic speed change-over regardless of the room temperature

set-point and actual value.

Day Room temperature regulated to the day temperature which has

been set

Night Room temperature regulated to the lower temperature which has

been set

Timer The integrated timer switches over between the day temperature

and the lower temperature

Man * Continuous fan operation at the set speed level

Fig. 4: Setting the differential gap

Differential gap of the room temperature controller

If necessary, the differential gap (hysteresis) of the temperature controller

can be changed:

We recommend a setting of approx. +/- 1 Kelvin.

Fig. 5: Differential gap of the room

temperature controller

Hysteresis Switching frequency Control deviation

Small High Low

Large Low Large

XRT

WRT

.1.96 2-Stage, Three-Phase Controller

With Timing Switch and Room Temperature Controller, Type 30277

Differential gap

(hysteresis)

Table des matières

Autres manuels Kampmann Régulateurs de température

Kampmann

Kampmann KaControl Manuel d'instructions

Manuels Régulateurs de température populaires d'autres marques

Swegon

Swegon LUNAd MB Manuel utilisateur

Lucky Reptile

Lucky Reptile Thermo Control II Manuel utilisateur

SENSORMETRIX

SENSORMETRIX Argon 100 Manuel utilisateur

Fuji Electric

Fuji Electric PXE4 Manuel utilisateur

Yuyao gongyi

Yuyao gongyi XMT-808 series Manuel utilisateur

Selec

Selec TC544C Manuel utilisateur

P.W. KEY

P.W. KEY rt-208gt Manuel utilisateur

Future Design

Future Design FDC-9200 Manuel utilisateur

BH Thermal

BH Thermal BriskONE Manuel utilisateur

Omron

Omron E5EX-H Manuel utilisateur

West Control Solutions

West Control Solutions KS 45 Guide de démarrage rapide

MCS

MCS RITC-15B Manuel utilisateur

SMC Networks

SMC Networks Thermo-con INR-244-639 Manuel utilisateur

eltherm

eltherm Ex-TC It Series Manuel utilisateur

Omron

Omron C200H-TV Series Manuel utilisateur

industrie technik

industrie technik CA1 Manuel utilisateur

KRAL

KRAL EET 32 Manuel utilisateur

dixell

dixell XR420C Schéma de câblage