Josef Kihlberg JK1219 Manuel utilisateur

06.14

JK1219

Hand tool for steel strapping

Stålbandningsverktyg

Handgerät zum Umreifen mit Stahlband

Appareil pour le cerclage par feuillard d‘acier

From serial No. 1402486

Från serie-Nr. 1402486

Ab Serie-Nr. 1402486

Apartir du no de série 1402486

ENGLISH 2

SVENSKA 13

DEUTSCH 24

FRANÇAIS 35

OPERATING INSTRUCTIONS Translation of original manual

BRUKSANVISNING Original bruksanvisning

BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung

MODE D‘EMPLOI Traduction du mode d’emploi original

Before using the tool,

read the operating

instructions carefully.

Läs igenom bruksan-

visningen noga innan

du använder verktyget.

Vor dem Gebrauch des

Gerätes die Betriebs-

anleitung aufmerksam

lesen.

Avant l’utilisation de

l’appareil, consultez

soigneusement le

mode d’emploi.

06.14

Josef Kihlberg JK1219

SE JOSEF KIHLBERG AB

Industrigatan 37B, SE- 544 50 Hjo

Telephone: +46 503 328 00

Fax: +46 503 328 01

E-mail: [email protected]

Internet: www.kihlberg.com

1TECHNICAL DATA

TABLE OF CONTENTS

Weight 4,5 kg (9,9 lbs)

Dimensions Length 375 mm (14,8“)

Width 110 mm (4,3“)

Height 185 mm (7,3“)

Tension force Up to approx. 6000 N

Sealing Sealless notched seal

with 3 notches

STEEL STRAP

Strap width 13 mm (1/2“)

16 mm (5/8“)

19 mm (3/4“)

Normal quality:

Strap thickness Max. 0.64 mm (.025“)

Tensile strength 900 N/mm2 (128 000 psi)

High strength quality:

Strap thickness Max. 0.5 mm (.020“)

Tensile strength 1100 N/mm2 (155 000 psi):

Page

1 Technical data 2

2 General information 3

2.1 Information on environmental protection 3

3 Safety instructions 4

4 Description 5

4.1 Design 5

4.2 Function 5

5 Operating instructions 6

5.1 Operating the tool 6

6 Preventive and corrective maintenance 9

6.1 Cleaning the tool 8

6.2 Setting the cutting depth 8

6.3 Replacing tension wheel 9

6.4 Adjustment of strap width 9

6.5 Replacing cutting knife 10

6.6 Replacing upper and lower punch 10

7 Three years warranty 11

7.1 Preventive maintenance procedure 12

8 Spare parts kit 46

Exploded drawing 47

9 Parts list with recommended wear parts 48

DECLARATION OF CONFORMITY

We take sole responsibility for declaring that the

steel strapping tool JK1219, to which this decla-

ration refers, is in full compliance with the current

requirements of the guidelines laid down by the

council on 17th May 2006 (2006/42/EG) “Machine

Guidelines“.

Complies with norms: ISO 12100:2010

SE-544 50 HJO, 11.06.2014

Production Manager:

Anders Pettersson

Agent for the publication of technical documentation:

Josef Kihlberg AB, Industrigatan 37B SE-544 50 HJO

06.14

Josef Kihlberg JK1219

CAUTION!

Used where there is dan-

ger to life and health.

WARNING!

Used for danger which

can cause material

damage.

NOTE!

Used for general infor-

mation and information

which if not followed can

cause faults in the

operating sequence.

2 GENERAL INFORMATION

These operating instructions are intended to simplify

familiarisation with the strapping tool and the pos-

sibilities of application for the intended purpose. The

operating instructions contain important information

concerning the safe, proper and efcient use of the

strapping tool. Observation of the information will help

to avoid danger, reduce repairs and stoppages and

increase the reliability and service life of the strapping

tool.

The operating instructions must always be available

at the place of operation of the strapping tool. They

must be read and observed by all persons concerned

with work on the strapping tool. This work specically

includes operation, relling of operating material, fault

elimination and maintenance.

In addition to the operating instructions and the regu-

lations for accident prevention effective in the country

of use and place of application, the recognised tech-

nical regulations for safety and proper working must

also be observed.

2.1 INFORMATION ON ENVIRONMENTAL

PROTECTION

This tool is manufactured without any physical or che-

mical substances which could be dangerous to health.

For disposal of all the parts, the governmental instruc-

tions must be observed.

06.14

Josef Kihlberg JK1219

Use for the intended purpose

The tool is intended for strapping at packages, pallet

loads etc.

This tool was designed and manufactured for safe

handling during the strapping operation.

The tool processes steel straps only.

Possible misuse

The use of plastic straps is not possible.

Servicing

The following maintenance work must be carried out

at regular intervals, varying with working conditions

and workload:

– clean the tool regularly (see chapter 6.1)

– check the condition of the tool at regular intervals

for defects or worn parts. Never use a tool that has

defective or worn parts.

3SAFETY INSTRUCTIONS

Inform yourself!

Before using the tool,

read the operating

instructions carefully.

Protect yourself!

When operating the tool,

wear eye, face, hand pro-

tection (cut-proof gloves)

and safety shoes.

Warning:

Strap will snap forward!

When cutting the strap,

hold the upper portion

and stand safely away

from the strap.

Caution:

The lower strap will snap

forward.

Warning:

Strap could break!

Do not stand in line with

the strap while it is ten-

sioned. The strap could

break!

Caution:

Danger of squeezing!

Do not put your ngers

into the tension wheel/die

area.

Caution:

Only strap packed

goods!

Do not put hands or other

parts of the body bet-

ween the strap and the

package during the strap-

ping process. Before

strapping ensure that no

other persons are in the

danger area.

Original Josef Kihlberg

spare parts must be

used exclusively!

Not using original spare

parts will dissolve the

warranty and the liability.

KIHLBERG

Original

06.14

Josef Kihlberg JK1219

4DESCRIPTION

4.2 FUNCTION

– Strap clamped by pressure on toothed plate

( Fig. 2/2).

– Tensioning by feed wheel principle (2/1).

– Sealing by punching strap (2/3).

– Strap cut with knife (2/4).

4.1 DESIGN

1 Tensioning lever

2 Rocker lever

3 Tension wheel and toothed plate

4 Strap guides (4 pcs)

5 Upper and lower punch

6 Lock screw (cutting depth)

7 Adjusting screw (cutting depth)

8 Sealing lever







Fig. 2

Fig. 1

06.14

Josef Kihlberg JK1219

5.1 OPERATING THE TOOL

– Check that the tool is adjusted to the right strap size

adjust if needed (see chapter 6.4).

– Wind strap tightly round packed goods, so that the

straps lie above each other on top. Hold the strap in

the left hand so that the lower strap start (Fig.3) is

approx. 20 cm (8“) from the hand.

– Hold the tool in right hand and raise rocker lever

(3/1) against sealing lever (3/2).

– Place the tool against the strap until this contacts

the stop. The lower strap start projects approx.

5 cm (2“) above the tool.

– Release rocker lever. The straps are clamped

tightly and are fed from the tool.

If the straps are not inserted correctly in

the tool, it is not possible to perform the

tensioning operation.

5OPERATING INSTRUCTIONS

Fig. 4

Fig. 3

Before tensioning ensure that no other

persons are in the danger area!

– Hold the sealing lever (Fig. 4/1) in the left hand and

with the right hand move the tensioning lever (4/2)

backwards and forwards until the required strap

tension is obtained.

06.14

Josef Kihlberg JK1219

– Return sealing lever to initial position.

– Raise the rocker lever against the sealing lever.

– Swivel the rear of the tool away from the strapping

to the right.

– Check the seal (see g. 7).

Never transport or move packaged

goods with incorrectly notched seals.

Check of seal

To obtain the maximum seal efciency, the notches

have to be cut properly into the straps (interlock). If

these notches are not correctly cut, replace matrice

and die, see chapter 6.6.

Use only original spare parts.

– When the strap tension is reached, move sealing

lever (Fig. 5/1) to the stop. The right hand remains

on the tensioning lever to resist the opposing force.

The strap is sealed and cut.

Fig. 5

Fig. 7

ca. 1 mm (.039")

Fig. 6

06.14

Josef Kihlberg JK1219

6PREVENTIVE AND CORRECTIVE MAINTENANCE

Fig. 9

6.1 CLEANING THE TOOL

In the event of severe soiling it is recom-

mended to clean the tool regularly (daily).

The following parts in particular should be kept clean:

– Tension wheel (Fig. 8/1)

– Toothed plate (8/2)

– Punching tools (8/3)

This is best performed by blowing out with compres-

sed air (wear goggles).

6.2 SETTING THE CUTTING DEPTH

The setting of the cutting depth must corre-

spond to the thickness of the relevant strap.

If set incorrectly, the sealing strength can be reduced.

The sealing depth can be adjusted for different strap

thickness.

– Loosening screw (Fig. 9/1) to release adjusting

screw (9/2).

– Turning adjusting screw (9/2) counter clockwise, the

punch and the knife go deeper, clockwise shallower.

– One full turn on adjusting screw (9/2) represents

0.1 mm adjustment. Tighten screw (9/1) to lock the

setting after adjustment.

– Check the seal (see g.7).

Fig. 8

06.14

Josef Kihlberg JK1219

6.3 REPLACING TENSION WHEEL

If the tension wheel spins before the re-

quired strap tension is reached, the wheel

must be replaced.

Removal

– Use plastic strap (Fig. 10/1) that ts the rocker lever

in its upper position and remove the two rear strap

guides (10/4 and 10/5).

– Remove retaining ring and spacer washer (10/2).

– Remove the shaft together with the tensioning

lever.

– Remove tension wheel (10/6) and replace it.

Installation

– Install the parts in reverse order.

Before assembling clean the toothed plate

(10/3). If the edges are defective replace it.

6.4 ADJUSTMENT OF STRAP WIDTH

The four strap guides (Fig. 11/1–11/4) can be turned

and used for two different strap widths, 16 mm (5/8")

and 19 mm (3/4").

There is also a set available for 13 mm (1/2") and

16 mm (5/8") straps.

Fig. 11

Fig. 10

06.14

Josef Kihlberg JK1219

6.5 REPLACING CUTTING KNIFE

If the strap is only partly cut off or not at all,

the cutting knife must be replaced.

Removal

– Remove the screw (Fig. 12/1) and the lever (12/2).

– Using pliers, remove the woodruff key (12/3) from

the shaft.

– Disassemble the three screws (12/4) securing and

remove cover.

– Take the shaft (12/5) and the punch assembly out

of the housing. Be careful with the strap lifter (12/7)

so they do not get lost.

– Replace the knife (12/8).

– Clean and put new grease at the holes for the

strap lifter (12/7) and at the upper punch (12/6).

Installation

– Install the parts in reverse order.

– Set cut-off depth after assembly (see chapter 6.2).

Fig. 12

Fig. 13

6.6 REPLACING UPPER AND LOWER PUNCH

If the seal is no longer properly notched

(seal does not grip), the upper and lower

punch must be checked and replaced if necessary.

Removal Lower Punch

– Remove the parts as discribed above (see chapter

6.5).

– Remove two cylinder screws (Fig. 13/1) and remove

and replace the lower punch (13/2).

Removal Upper Punch

– Remove the shaft (13/4) and the pressure roller

(13/5).

– Remove and replace upper punch (13/3).

– Clean parts and re-grease shaft and the upper

punch.

Installation

– Install the parts in reverse order.

Tighten the screws (13/1) with a torque

of 2.1 Nm.

4 5

7 8

Läge sträckspak: Datum point LÄGE_STRÄCKSPAK d118 skall vara 1 d118 = 1

Läge stansspak: Datum point LÄGE_EXCENTERAXEL d70 skall vara 0 d70 = 0

4 3

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