Jireh STIX Manuel utilisateur

STIX

Magnetic Long Seam Scanner

BG0104 Rev 03.3

PAGE i of iv BG0104 Rev 03.3

SAFETY WARNINGS \ PRECAUTIONS

DANGER! The STIX is designed for a specic use. Using the STIX

outside of its intended use could cause damage to the product. Read and

understand this manual before using.

KEEP THIS MANUAL – DO NOT LOSE

THIS MANUAL IS PART OF THE STIX AND MUST BE RETAINED FOR THE LIFE OF

THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.

Ensure any amendments are incorporated with this document.

WARNING! MAGNETIC MATERIAL. The wheels of this device

produce a magnetic eld which may cause failure or permanent damage to

items such as watches, memory devices, CRT monitors, medical devices or

other electronics.

People with pacemakers or ICD’s must stay at least 25 cm (10 in) away at all

times.

WARNING! Do NOT operate scanner in an explosive environment.

Do NOT operate scanner in the presence of volatile substances.

The WEEE symbol indicates that the product must not be disposed of as

unsorted municipal waste, but should be collected separately.

(see also“Disposal”on page 45).

PAGE ii of iv

TABLE OF CONTENTS

Chapter1 Identiﬁcation 1

1.1. Product Brand 1

1.1.1. Manufacturer 1

Chapter2 Product Speciﬁcations 2

2.1. Intended Use 2

2.1.1. Operating Limits 2

2.1.2. Operating environment 2

2.2. Dimensions and Weight 2

2.3. Environmental Sealing 2

2.4. Performance Speciﬁcations 2

Chapter3 Deﬁnitions 3

3.1. Deﬁnitions of Symbols 3

3.2. Deﬁnition of Terms 3

Chapter4 System Components 4

4.1. Component Identiﬁcation 4

4.2. Tools 5

4.3. Dual Pivot Frame Bar 6

4.4. Wheel Block with Handle 7

4.4.1. Wheel Block with Handle Orientation 7

4.4.2. Wheel Block with Handle Mounting 9

4.4.3. Wheel Block with Handle Positioning 9

4.4.4. Wheel Block with Handle Cable Management 10

4.4.5. Wheel Installation 11

4.4.6. Brakes 12

4.4.7. Ratchet Lever 12

4.5. Spring-Loaded Encoder 13

4.5.1. Longitudinal Setup 13

4.5.2. Circumferential Setup 13

4.6. Vertical Probe Holder 14

4.6.1. Probe Holder Setup 14

4.6.2. Probe Holder Vertical Adjustment 15

PAGE iii of iv BG0104 Rev 03.3

4.6.3. Probe Holder Transverse Adjustment 16

4.6.4. Probe Holder Longitudinal Adjustment 17

4.6.5. Probe Holder Left/Right Conversion 18

4.7. Pivot Buttons 20

4.8. Cable Management 20

4.8.1. Cable Management Dovetail Mount 21

4.8.2. Cable Management Setup 21

4.8.3. Clamp Setup 22

4.9. Battery Powered Optical Guide 23

4.10. Pre-Amp Bracket 25

Chapter5 Preparation For Use 26

5.1. Conﬁgurations 26

5.1.1. Circumferential, Two Probe Phased Array 26

5.1.2. Circumferential, Four Probe 27

5.1.3. Longitudinal, Two Probe Phased Array 28

5.1.4. Longitudinal, Four Probe 29

Chapter6 Operation 30

6.1. Setup of a STIX on a Circumferential Scan Surface 30

6.2. Setup of a STIX on a Longitudinal Scan Surface 32

6.3. Additional Set-up Information 35

6.3.1. Longitudinal probe holder adjustment 35

6.3.2. Dual pivot frame bar height adjustment 36

Chapter7 Maintenance 37

Chapter8 Troubleshooting 38

8.1. Technical Support 38

Chapter9 Spare Parts 39

9.1. Scanner 39

9.2. Kit Components 40

9.2.1. Encoder Connector Type 41

9.3. Accessories 41

9.3.1. Pre-Amp Bracket 41

9.3.2. Cable Management 41

9.3.3. Cable Management Length 42

9.3.4. Battery Powered Optical Guide 42

PAGE iv of iv

9.4. Vertical Probe Holder 43

9.5. Probe Holder Components 44

9.5.1. Arm Style 44

9.5.2. Yoke Style 44

9.5.3. Pivot Button Style 44

Chapter10 Disposal 45

Chapter11 Limited Warranty 46

PAGE 1 of 47 BG0104 Rev 03.3

Chapter 1

IDENTIFICATION

1.1. Product Brand

This user manual describes the proper safety precautions, setup and use of the STIX

manual magnetic scanner.

1.1.1. Manufacturer

Distributor:

Jireh Industries Ltd.

53158 Range Road 224

Ardrossan, Alberta, Canada

T8E 2K4

Phone: 780.922.4534

jireh.com

Manufacturer:

PAGE 2 of 47

Chapter 2

PRODUCT SPECIFICATIONS

2.1. Intended Use

The STIX long seam scanner is a longitudinal and circumferential manual magnetic

scanner.

2.1.1. Operating Limits

Minimum Maximum

Circumferential pipe range 25.4 cm (10 in) Flat

Longitudinal pipe range 15.24 cm (6 in) Flat

2.1.2. Operating environment

The STIX magnetic scanner is designed for use in an industrial environment that

is between -20° C (-4° F) and 50° C (122° F).

2.2. Dimensions and Weight

Encoder cable length (Standard kit) 5 m (16.4 ft)

Frame weight 1.9 kg (4.25 lb)

2.3. Environmental Sealing

Watertight (submersible), (contact Jireh Industries Ltd. on page 1 for details)

2.4. Performance Speciﬁcations

Scan encoder resolution 9.05 counts/mm (230.0 counts/inch)

PAGE 3 of 47 BG0104 Rev 03.3

Chapter 3

DEFINITIONS

3.1. Deﬁnitions of Symbols

Denotes movement. Instructing user to carry out action in

a speciﬁed direction.

Indicates alignment axis.

Indicates user ‘look here’ or ‘see this part’.

3.2. Deﬁnition of Terms

Circumferential Direction of scan travel is around the

circumference of the pipe/tube (Fig. 1).

Longitudinal Direction of scan travel is lengthwise of the

pipe/tube (Fig. 2).

Fig. 1 - Circumferential scanning Fig. 2 - Longitudinal scanning

PAGE 4 of 47

Chapter 4

SYSTEM COMPONENTS

4.1. Component Identiﬁcation

The STIX system may utilize the following components:

Fig. 3 - Long seam Scanner

BGA018

Fig. 4 - Vertical Probe Holder

PHA015-

Fig. 5 - Spring-Loaded Encoder

BGS053-

Fig. 6 - Irrigation Kit

CMG007

Fig. 7 - STIX Case

BGA005

Fig. 8 - Battery Powered Optical Guide

CXS080

Fig. 9 - Cable Management, dovetail mount

CES044-

Fig. 10 - Pre-Amp Bracket

CES029-

Fig. 11 - Magnetic Wheel

BTS031

Fig. 12 - 3/8 Wrench

EA470

Fig. 13 - 3 mm Hex Driver

EA414

PAGE 5 of 47 BG0104 Rev 03.3

4.2. Tools

The 3 mm hex driver (Fig. 14) is sucient for all typical operations and adjustments of

the STIX.

The 3/8 in wrench (Fig. 15) is used to remove and install buttons on the probe holders.

Fig. 14 - 3 mm hex driver Fig. 15 - 3/8 in wrench

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