JF C-40 S2 Manuel utilisateur

MÁQUINAS AGRÍCOLAS

JF C-40 C-60 C-120 S2

Rev. 00

OPERATION TECHNICAL MANUAL

MANUAL TÉCNICO DE OPERACIÓN

PRECISION HARVESTER AND CHOPPER - COSECHADORA DE FORRAGE DE PRECISIÓN

OPERATION TECHNICAL MANUAL - HARVESTER JF C40 C60 and C120 SERIES 2

1 - Introduction

Congratulations! You have just purchased a Forage Harvester and Chopper of simple

operation and maintenance made by JF Máquinas Agrícolas Ltda. that is ideal for making

silageorthedailyrationofyouranimals.

The Technical Delivey is our additional effort to make sure the equipment gets in the

customer’s hands in perfect conditions, and that all the instructions enclosed in the item

¨TechnicalDeliveryVoucher¨betransmittedbythedealertotheusers.

We thank you for your choice of a machine really suitable to your needs, which is made by

companythatcontinuouslysearchesfortheimprovementofitsproducts.

This Manual provides the instructions for correct operation, preventive maintenance and

information on how to contact the Technical Assistance in case of need. Therefore, before

operating the machine for the first time, read the safety instructions and all other instructions

enclosedinthismanual.

In case of any doubt, please contact any of our Authorized Dealers or our Post Sale

Department.Wewillbeverygladinhelpingyouonwhateveryouneed.

PostSaleDepartment

Telephone.................................................................................................

e-mail........................................................................................falecom@jfmaquinas.com.br

Website.................................................................................................www.jfmaquinas.com

(0xx19)3863-9658

(0xx19)3863-9642

The images displayed in this manual are only for illustrative purposes. Thus to facilitate your

viewing, the images show cutaway or the safety shielding removed for displaying it more

clearly. Do not operate the machine under any circumstances without these respective

protectiveshields.

English

Sumário

1- Introduction 3

2- Safety instructions 6

2.1- Clearance opening 7

2.2- Safety labels 11

2.3- General adhesive labels 13

3- Machine presentation 15

3.1- Components identification 15

3.2- Running 16

3.3- Technical specifications 17

4- Application 18

5- Assembly and setup to start operating 19

5.1- Tractor coupling 21

5.2- Transversal leveling 22

5.3- Longitudinal leveling 22

5.4- Amount of knives on the impeller 23

5.5- Chopping size 24

5.6- Opening limiters adjustment 26

5.7- Outlet chute and blast breaker control 27

5.8- PTO speed 29

5.9- Speed when harvesting 30

6- Operation step by step 31

7- Maintenance 33

7.1- Grease lubricating points 33

7.2- Transmission boxes lubrication 35

7.3- Chopping impeller knives sharpening 36

7.4- Sharpening stone replacement 37

7.5- Gap between the knives and the counter-knife of the chopping impeller 39

7.6- Choppinh impeller`s counter-knife replacement 40

7.7- Gathering drums counter knife replacement 42

7.8- Belt maintenance (when installed) 43

7.9- Cardan shaft maintenance 44

7.10- Replacement of the gathering drums safety pins 47

7.11- Machine preservation 48

7.12- Care between harvesting seasons 49

Notes:

1-JFMáquinasAgrícolasLtda.,aimingtheconstantupdateandimprovementofits

products, keeps itself the right of introducing changes in the machine’s

componentsandaccessorieswithoutpreviousnotice.

2-Thefiguresusedinthismanualaremerelyillustrative.

3-JFprovidesafreeoperationtraininginthefactory.Please,getincontactwiththe

JFtrainingdepartmentandrequestinformation.

8- Items that come along with the machine 50

9- Special tools box (optional) 53

10- Troubleshooting 54

11- Additional information 56

11.1- Wrench gauge table 56

11.2- Torque table 56

12- Technical assistance 57

13- Warranty term 59

15- Technical delivery voucher 61

OPERATION TECHNICAL MANUAL - HARVESTER JF C40 C60 and C120 SERIES 2

English

2- Safety Instructions

When reading the Instructions Manual

Warning Stickers

Fastenings and Torques

Protections, Covers and Shields

Alsofollowtherecommendationsofyourtractor’sManualforasafetyandefficientoperation

Note: Follow and never remove and throw such stickers away in case of refinishing, replace

themwiththeirgenuíneaccordingtoitem8.

Notes:

Itmeansthatanoperationalorsafetydetailwillbepresented.

Notes:

There are several stickers on the machine with warnings (alerts) and/or technical

guidanceinvolvingsafety.

Note:

In the bolts fastening operations presented in this manual, use the torques and

wrenchespresentedintheitem “AdditionalInformation”.

Attention:

It means that your life or parts of your body will be in danger. Pay attention to

thissymbol.

Attention:

Neveroperatetheharvesterwithouttheprotections,coversandshields.

CLEARANCE

2.1- Clearance Opening

Attention:

It is the client's responsibility to plan the planting in order to obey the correct spacing for the

harvesting.

Itisprohibitedtofeedtheharvestermanually.

JF is not responsible for for the inadequate use of the equipment. The harvester must be used

onlyinthewaydescribedinthismanual,anyotherproceduremustbeavoided.

Forusingthisharvesterinothercrops,pleasecontactJF.

MINIMUMCLEARANCEWIDTH:

2,50 meters (this measurement can vary

basedonthetractorandtiresused.

It is very important to previously plan the clearance openings widths necessary for entering with

thetractorandharvesterassemblyintheharvestingarea.

Remember, the harvester was not designed to be loaded manually, as this procedures

exposesinvolvedpeopletohazardsandcancauseaseriousaccident.

Whenever, it is necessary to manually open the dirt road, harvest crops lying on the

groundetc.,useoneoftheJFstationaryshredders,forexample,theJF60Maxxium.

IT IS PROHIBITED TO INSERT MATERIAL MANUALLY IN

THE HARVESTER.

CORRECT: ALWAYS USE THE JF SHREDDER

WHENEVER IT IS NECESSARY TO

MANUALLY INSERT CROP MATERIALS

WRONG: NEVER TRY TO INSERT THE

HARVESTER MANUALLY.

DANGER!

OPERATION TECHNICAL MANUAL - HARVESTER JF C40 C60 and C120 SERIES 2

English

When operating the machine

Attention:

Whenever there is an instruction in the

manual telling the operator to turn the

machine off and to uncouple the tail shaft

from the tractor, the procedure for re-

coupling the tail shaft and starting the

machine again should occur only at the

endoftheoperation.

2.1- Avoid grease, oil or dust building-up on the

machine.

2.2-Neverfeedthemachinemanually.

2.3- Never attempt to adjust or repair components with

themachinerunning.

2.4-Donotturnontheequipmentwithoutsafeguards.

2.5- Loose clothes and long hair might be caught by

moving mechanisms. therefore, never get close or

operatethemachineinsuchconditions.

2.6- Whenever you move the machine out of the

harvestingprocess,lowertheoutletchute.

2.7- Keep the PTO turned on only when working, turn it

offduringmaneuversordisplacementsoutofwork.

2.8- Never allow unskilled people to operate the

machineorthetractor.

2.9-Donot allowchildrenorother peopletogetcloseto

the machine when it is in operation or during

maneuvers.

2.10- Never replace the cutting set gears with the

machineturnedon.

2.11- Do not couple the cardan to the PTO when it is

running.

2.12- Do not start or stop the engine with the PTO

running.

2.13-Neverremovethestickersfromthemachine.

2.14-Whencoupling thecardan for thefirst time, check

whetheritslengthisproper.Seesub-item7.9.

When making maintenance in the machine

Machine transport on roads and streets

1- The machine must be turned off and disconnected from the tractor for any type of

maintenanceandlubrication.

2- Observe the right types and amounts of the recommended lubricants to lubricate the

differentcomponents.

Notes:

Machine transport with the tractor must not be done on roads and streets. Such

practicemustbelimitedtoinsidethefarmpropertiesandruralzones.

Refer to the traffic department for regulations and laws in your region about the

possibilityoftransporting themachinewiththe tractoroncertainparts oftheroads.

Requestguidance,authorizationsandwrittenprocedures.

Alwaysoperatethetractorincompatiblespeedsaccordingtothegroundorroads.

2.15- Be aware of the correct operation and

maintenanceof themachine.Beforeusingit forthefirst

time, show this manual and instruct the people that is

goingtooperatethemachine.

2.16- Always keep the machine in perfect preserving

conditions.

2.17- Couple the machine to the tractor on a flat and

evenplace,makingtheprocedureeasierandsafer.

2.18- In narrow passages, make sure there is enough

widthtopasswithoutanyinterference.

2.19- Never stay in front of or put your hands in the

outletchutewhenthemachineisturnedon.

2.20- Never transport people or other objects on the

machine.

2.21- Always use suitable safety equipment for

machineoperationormaintenance.

Protectinggloves

Earplugs

Goggles

Safetyshoes

Properclothes 1

OPERATION TECHNICAL MANUAL - HARVESTER JF C40 C60 and C120 SERIES 2

English

Handling the machine with hoist or stacking machine

Whenever there is need for handling the machine when it is still in the box, do that in a proper

wayusingastackingmachine.

Neverlifttheboxusingropeandcrane.

Whenever there is need for lifting the machine with it

outside the box, do that with the proper rope correctly

fastenedtothepointsindicatedinthefigure.

Transport on truck

Whenever you have to transport the machine for longer distances, when there is need for

usingpublicroads,thetransportmustbedoneontruckorwagon.

Machinemustbefullyinsidethebodyofthetruckorwagontobetransported.

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