Jacobsen Ransomes frontline 930 Manuel utilisateur

RJ 100 / 082002

WARNHINWEIS:WenndieseMaschinenichtordnungsgemäß

verwendet wird, können ernsthafte Verletzungen verursacht

werden. Personen, die diese Maschine verwenden und

warten, müssen in ihrer richtigen Verwendung ausgebildet

sein, auf die Gefahren aufmerksam gemacht worden sein

und die Anleitung ganz gelesen haben, bevor sie versuchen,

die Maschine aufzustellen, zu bedienen, einzustellen oder

zu warten.

WAARSCHUWING: Bij verkeerd gebruik kan deze machine

ernstiglichamelijkletselveroorzaken.Degenendiedemachine

gebruiken en onderhouden moeten worden getraind in het

juiste gebruik ervan, worden gewaarschuwd voor de

gevaren ervan en behoren de volledige handleiding

aandachtig te lezen alvorens de machine bedrijfs-klaar te

maken, te bedienen, af te stellen en/of te onderhouden.

AVERTISSEMENT : Risque de blessures graves en cas

d’utilisation incorrecte de la machine. Les opérateurs et le

personnel d’entretien doivent être formés et conscients des

dangers encourus. Ils doivent lire avec attention le manuel

avant d’essayer de monter, d’utiliser, de régler ou maintenir la

machine.

WARNING:If incorrectly usedthis machine cancause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

AVVERTENZA: Questa macchina può causare gravi infortuni

se viene utilizzata in modo errato. Prima di accingersi ad

approntare,usare,metterea punto o eseguire lamanutenzione

di questa macchina, coloro che la utilizzano ed i responsabili

della manutenzionedevonoessere addestrati all’impiego della

macchina, devono essere informati dei pericoli, e devono

leggere l’intero manuale.

24598G (rev.0)

Parts and Maintenance Manual

Nomenclature Des Pieces De Rechange

& Manuel De Maintenance

Onderhouds - En Onderdelenhandleiding

Wartungsanleitung Und Stückliste

Manuale Per La Manutenzione E Dei Ricambi

Frontline 960

Series: LQ

EngineType:Perkins 404C-22T

Product Codes: LHAM001

GB-1

FRONTLINE 960 Series: LQ

MAINTENANCE AND PARTS MANUAL

1 CONTENTS

2 INTRODUCTION

2.1 PRODUCT IDENTIFICATION......................................................................................... 2

2.2 SPARES STOCKING GUIDE ......................................................................................... 2

2.3 HOW TO USE THE PARTS MANUAL .......................................................................... 3

3 SAFETY INSTRUCTIONS

3.1 OPERATING INSTRUCTIONS....................................................................................... 4

3.2 SAFETY SIGNS.............................................................................................................. 4

3.3 STARTING THE ENGINE ............................................................................................... 4

3.4 DRIVING THE MACHINE ............................................................................................... 4

3.5 TRANSPORTING ........................................................................................................... 4

3.6 LEAVING THE DRIVING POSITION ............................................................................. 5

3.7 SLOPES ......................................................................................................................... 5

3.8 BLOCKED CUTTING CYLINDERS ................................................................................ 5

3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ............................................ 5/6

4 SPECIFICATION

4.1 ENGINE SPECIFICATION.............................................................................................. 7

4.2 MACHINE SPECIFICATION........................................................................................... 7

4.3 DIMENSIONS ................................................................................................................. 7

4.4 VIBRATION LEVEL ........................................................................................................ 7

4.5 SLOPES ......................................................................................................................... 7

4.6 RECOMMENDED LUBRICANTS ................................................................................... 8

4.7 CUTTING PERFORMANCE (AREA) .............................................................................. 8

4.8 TORQUES....................................................................................................................... 8

5 LUBRICATION AND MAINTENANCE

LUBRICATION AND MAINTENANCE CHARTS ........................................................ 9/10

5.1 ENGINE: FIRST 50 WORKING HOURS AND EVERY 250 WORKING HOURS ........ 11

5.2 MACHINE: LUBRICATE THE FOLLOWING POINTS WITH SHELL

DARINA R2 GREASE WEEKLY (EVERY 40 WORKING HOURS):............................. 11

5.3 MACHINE: EVERY 400 WORKING HOURS ................................................................ 12

5.4 HYDRAULIC TEST PORTS ..........................................................................................13

5.5 ENGINE MAINTENANCE: EVERY 250 HRS ................................................................ 14

5.6 ENGINE MAINTENANCE: EVERY 400 HRS ................................................................ 15

5.7 MACHINE MAINTENANCE ........................................................................................... 15

5.8 END OF SEASON SERVICING .................................................................................... 16

6 ADJUSTMENTS

6.1 SPEED LIMITER ........................................................................................................... 17

6.2 REAR WHEEL TOE-IN .................................................................................................. 17

6.3 ALTERNATOR ............................................................................................................... 17

7 CUTTER DECK ADJUSTMENTS

7.1 CUTTER DECK TENSION............................................................................................. 18

7.2 BLADE SHARPENING & REMOVAL ........................................................................... 19

8 TROUBLESHOOTING

8.1 GENERAL ...................................................................................................................... 19

9 SCHEMATICS

9.1 HYDRAULIC CIRCUIT................................................................................................... 20

9.2 ELECTRICAL CIRCUIT INSTRUMENT ........................................................................ 21

9.3 ELECTRICALCIRCUIT MAIN........................................................................................ 22

9.4 ELECTRICAL FUSES/RELAYS ................................................................................. 23/24

PARTS LIST ............................................................................................................ PARTS-1

GB-2

FRONTLINE 960 Series: LQ

MAINTENANCE AND PARTS MANUAL

2 INTRODUCTION

2.2 SPARESSTOCKINGGUIDE

Tokeep yourequipment fullyoperational andproductive,Ransomes suggestsyou maintaina stockof themore

commonlyused maintenanceitems. We haveincluded partnumbers for theadditional supportmaterials and

trainingaids.

2.1 PRODUCT IDENTIFICATION

straPecivreS

oNtraPnoitpircseD.oNtraPnoitpircseD

retliFliOenignE520871)noitcuS(retliFciluardyH

71006562retliFleuFenignE6086214pmuPleuFcirtcelE

4403214tnemelErenaelCriA2811005retliFleuFenil-nI

026980800)egrahC(retliFciluardyH

lairetaMtroppuSecivreS

oNtraPnoitpircseD.oNtraPnoitpircseD

launaMstraPenignEG89542 ecnanetniaMenihcaM launaMstraPdna

srotarepOenignE launaM G79542 dnaytefaSenihcaM launaMsrotarepO

ecivreSenignE launaM -ecivreSenihcaM launaM

A MachineName

B SerialNumber

C YearofManufacture

D MachineWeight

E EnginePower

GB-3

FRONTLINE 960 Series: LQ

MAINTENANCE AND PARTS MANUAL

2 INTRODUCTION

2.3 HOWTO USETHEPARTSMANUAL

ITEMNUMBER

Each part which is identified in the illustrations has an item number. Parts which do not have an item number

may not be readily identified in the illustration but are usually closely associated with the immediately adjacent

part.

ASSEMBLIES

A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with

subsequentindividualcomponentslistedseparately.

The assembly is listed under it's part number with component parts being listed offset to the right, e.g:-

ITEM RANSOMES DESCRIPTION QTY REMARKS

PARTNO.

4295 MBG2504 BRACKET 1

4296 MBG3848 LATCH 2

4298 450865 SCREW, M8 x 20, SCKT CSK HD 2

4300 450378 NUT,M8NYLOC 2

4301 Wl001 Set Of Wheels 1

4301.1 008162130 • Wheel & Hub Assy 1 (Rear)

4301.2 008170390 • • Tyre 1

4301.3 008161830 • • Rim 1

4301.4 008169140 • • Hub Assy. 1

4301.5 008169150 • • Cap 1

4301.6 002993010 • • Lubricator 1

4301.7 008161990 • Wheel & Tyre 2 (Front)

4301.8 008170780 • • Tyre 2

It may not be possible to illustrate every item. With certain items purchased from outside suppliers some

componentparts maynot be availablefrom Ransomesand may needto bespecially orderedfromthe supplier.

QUANTITIES

Quantitiesshown arefor oneassembly orsub-assembly.

USING THE PARTS LIST

Determine the function and application of the part required. Turn to the main index page and select the

appropriate section. Locate the part on the illustration and parts list and read off the quantity from the

appropriateMODELcolumn.

NUMERICALINDEX

This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the

pageanditemnumberunderwhichthepartsappear.

ORDERINGOFSPAREPARTS

When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART

NUMBER,DESCRIPTIONandQUANTITYrequired.

Spare Parts can also be ordered direct from the TEXTRON DIRECT web site at www.textrondirect.com

Anyarbitrary modificationscarried outon thismachine mayrelieve themanufacturer of liability for anyresulting

damageorinjury.

ABBREVIATIONS

N/A NotAvailable

AR AsRequired

GB-4

FRONTLINE 960 Series: LQ

MAINTENANCE AND PARTS MANUAL

3 SAFETY INSTRUCTIONS

This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

read the message that follows, and inform other

operators.

3.1 OPERATING INSTRUCTIONS

• Ensure that the instructions in this book

are read and fully understood.

• No person should be allowed to operate

this machine unless they are fully

acquainted with all the controls and the

safety procedures.

• Never allow children or people unfamiliar

with these instructions to usethis

machine. Local regulations may restrict

the age of the operator.

3.2 SAFETY SIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible they

must be replaced. If any part of the

machine is replaced and it originally

carried a safety label, a new label must be

affixed to the replacement part. New

safety labels are obtainable from

Ransomes dealers.

3.3 STARTING THE ENGINE

• Before starting the engine check that the

brakes are applied, drives are in neutral,

guards are in position and intact, and

bystanders are clear of the machine.

• Do not run the engine in a building without

adequateventilation.

3.4 DRIVING THE MACHINE

• Before moving the machine, check to

ensure that all parts are in good working

order, paying particular attention to

brakes, tyres, steering and the security of

cutting blades.

• Replace faulty silencers, mow only in

daylight or good artificial light

• Always observe the Highway Code both

on and off the roads. Keep alert and

aware at all times. Watch out for traffic

when crossing or near roadways.

• Stop the blades rotating before crossing

surfaces other than grass.

• Remember that some people are deaf

or blind and that children and animals

can be unpredictable.

• Keep travelling speeds low enough for

an emergency stop to be effective and

safe at all times, in any conditions.

• Remove or avoid obstructions in the

area to be cut, thus reducing the

possibility of injury to yourself and/or

bystanders.

• When reversing, take special care to

ensure that the area behind is clear of

obstructions and/or bystanders. DO

NOT carry passengers.

• Keep in mind that the operator or user is

responsible for accidents or hazards

occurring to other people or their

property.

• When the machine is to be parked,

stored or left unattended, lower the

cutting means unless the transport

locks are being used.

• While mowing, always wear substantial

footwear and long trousers. Do not

operate the equipment when barefoot or

wearing open sandals.

• Check the grass catcher frequently for

wear or deterioration. After striking a

foreignobject. Inspect thelawnmower

for damage and make repairs before

restarting and operating the equipment.

• If the machine starts to vibrate

abnormally, check immediately.

3.5 TRANSPORTING

• Ensure that the cutting units are

securely fastened in the transport

position. Do not transport with cutting

mechanism rotating.

• Drive the machine with due

consideration of road and surface

conditions, inclines and local

undulations.

• Sudden decelerating or braking can

cause the rear wheels to lift.

• Remember that the stability of the rear

of the machine is reduced as the fuel is

used.

GB-5

FRONTLINE 960 Series: LQ

MAINTENANCE AND PARTS MANUAL

3 SAFETY INSTRUCTIONS

3.6 LEAVING THE DRIVING POSITION

• Park the machine on level ground.

• Before leaving the driving position, stop

the engine and make sure all moving

parts are stationary. Apply brakes and

disengage all drives. Remove the starter

key.

3.7 SLOPES

TAKE EXTRA CARE WHEN WORKING ON

SLOPES

• Local undulations and sinkage will change

the general slope. Avoid ground

conditions which can cause the machine

to slide.

• Keep machine speeds low on slopes and

during tight turns.

• Sudden decelerating or braking can

cause the rear wheels to lift. Remember

there is no such thing as a “safe” slope.

• Travel on grass slopes requires particular

care.

DONOTUSEONSLOPESGREATERTHAN15°

IMPORTANT: When working on any slope set the

weight transfer, if fitted to its maximum (+) setting.

3.8 BLOCKED CUTTING CYLINDERS

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Release blockages with care. Keep all parts

of the body away from the cutting edge.

Beware of energy in the drive which can

cause rotation when the blockage is

released.

• Keep other people away from the cutting

units as rotation of one cylinder can cause

the others to rotate.

3.9 ADJUSTMENTS, LUBRICATION AND

MAINTENANCE

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Read all the appropriate servicing

instructions.

• Use only the replacement parts supplied by

the original manufacturer.

• When adjusting the cutting cylinders take

care not to get hands and feet trapped when

rotatingcylinders.

• Make sure that other people are not touching

any cutting units, as rotation of one cylinder

can cause the others to rotate.

• Toreducethefirehazard, keep theengine,

silencer and battery compartments free of

grass, leaves or excessive grease.

• Replace worn or damaged parts for safety.

• When working underneath lifted parts or

machines, make sure adequate support Is

provided.

• Do not dismantle the machine without

releasing or restraining forces which can

cause parts to move suddenly.

• Do not alter engine speed above maximum

quoted in Engine Specification. Do not

change the engine governor settings or

overspeed the engine. Operating the engine

at excessive speed may increase the hazard

of personal injury.

• When refuelling, STOP THE ENGINE, DO

NOT SMOKE. Add fuel before starting the

engine, never add fuel while the engine is

running.

• Use a funnel when pouring fuel from a can

into the tank.

• Do not fill the fuel tank beyond the bottom of

the filler neck.

• Replace all fuel tank and container caps

securely.

• Store fuel in containers specifically designed

for this purpose.

• Refuel outdoors only and do not smoke while

refuelling.

• If fuel is spilled, do not attempt to start the

engine but move the machine away from the

area of spillage and avoid creating any

source of ignition until fuel vapours have

dissipated.

• Allow the engine to cool before storing in any

enclosure.

• Never store the equipment with fuel in the

tank inside a building where fumes may

reach an open flame or spark.

• If the fuel tank has to be drained, this should

be done outdoors.

• Do not spill fuel onto hot components.

• When servicing batteries, DO NOT SMOKE,

and keep naked lights away.

• Do not place any metal objects across the

terminals.

GB-6

FRONTLINE 960 Series: LQ

MAINTENANCE AND PARTS MANUAL

Hydraulic Fluid escaping under pressure

can penetrate skin and do serious

damage. Immediate medical assistance

must be sought.

WARNING

Batteries produce explosive gases and

contain corrosive acid and supply levels

of electrical current high enough to cause

burns.

WARNING

DO NOT USE ON SLOPES GREATER THAN 15°

WARNING

3 SAFETY INSTRUCTIONS

DANGER - Indicates an imminently hazardous

situation which, if not avoided, WILL result in

death or serious injury.

WARNING - Indicates a potentially hazardous

situation which, if not avoided, COULD result

in death or serious injury.

CAUTION - Indicates a potentially hazardous

situation which, if not avoided, MAY result in

minor or moderate injury and property

damage. It may also be used to alert against

unsafe practices.

IMPORTANT: Transport speed is for highway

use only. Never select transport speed

on grass areas or uneven or unsurfaced

roadsortracks.

TheoperatinginstructionfortheCuttingUnitsare

containedin aseparatePublication.

CaliforniaProposition65

Engine Exhaust, some of its constituents,

andcertainvehiclecomponentscontainor

emit chemicals known to the state of

Californiato causecancerand birthdefects or

otherreproductiveharm

WARNING

Before releasing transport latches it is

important that all cutting units are fully raised.

1. Parkthemachineonlevelground.

2. Withtheenginerunningatoperating

speed raise the cutting units to their

maximum position by operating lift

leverswhilstseatedinthedriving

position.

3. Disengagedrives,stoptheengineand

makesureall movingpartsare

stationary.Applybrakesandremove

the starter key.

4. transportlatchescan nowbereleased.

WARNING

GB-7

FRONTLINE 960 Series: LQ

MAINTENANCE AND PARTS MANUAL

4 SPECIFICATIONS

4.1 ENGINESPECIFICATION

TYPE: Perkins 45KW (60HP) @ 2800

RPM, 4 cylinder (in line) vertical

Diesel engine, 4 stroke, water

cooled,2200cc(135.2cu.in)

with 12V electric start.

Model: 404C-22T

MaximumSpeed: 3000±25 RPM(Noload)

IdleSpeed: 1250±50 RPM

OilSump Capacity:10.6litres (18.65Imp.pints)

Fuel: No.2-DDieselfuel(ASTMD975)

4.2 MACHINESPECIFICATION

Frameconstruction:Heavydutyformedsteelchassis

with box section frame rails.

Cuttingunitdrive: Fixeddisplacementhydraulic

motors coupled to cutting means

throughdrivebelt.

Transmission: Fulltime4-wheel drive. Direct

coupledvariabledisplacement

pump to direct coupled 280cc

(17.1 cu in) front, 237cc (14.5 cu

in)rearwheelmotors.

Speeds:

Cutting: 0 - 12km/h (0 - 7.5 mph)

FORWARD

Transport: 0 - 22km/h (0 - 13.7mph)

FORWARD

Reverse: 0 - 12km/h (0 - 7.5 mph)

Steering: Hydrostaticpowersteering,with

adjustabletiltsteering wheel.

Tyres:

Front- Front - 24 x 13 - 12 4 ply rating

turf

Rear- Rear- 20 x 10.00 - 8 6 ply rating

turf

Pressures: Front tyres20 p.s.i. (1.4 kg/cm2 )

Rear tyres14 p.s.i. (1 kg/cm2 )

Groundpressure: 14p.s.i. (1 kg/cm2 )

Brakes, Service: Positivehydrostaticbraking.

Parking: Fail safe, Oil immersed wet disc

brakes.

FuelTank

Capacity: 45.4 litres (10 Imp. galls) 12 US

galls

HydraulicTank

Capacity: 18.8 litres (4.14 Imp. galls) 5 US

galls

Battery: Exide065

4.3 DIMENSIONS

Width of cut:

9'8"Model 2.95metres(116in)

10'7"Model 3.23metres(127in)

Overallwidth: metres(in)

Overallwidth: 1.55metres(61in)

(transport)

Overallheight: 1.35metres(53in)

Overalllength: 3.1metres(122in)

Overallweightof

machine:

9'8"Model 1554 kg (3426 lb)

10'7"Model 1577kg(3476lb)

4.4 VIBRATIONLEVEL

Themachinewastested forwholebodyandhand/

armvibrationlevels. Theoperatorwasseatedinthe

normaloperatingpostion withbothhandson the

steeringmechanism. Theenginewasrunningand

the cutting device was rotating with the machine

stationary.

StandardISO 5349: 1986Mechanicalvibration.

Guidelinesforthemeasurementandthe

069ENILTNORF QLseireS noitareleccAmrA/dnaH level

HRroHLxaM

s/msnoitareleccA

qeAXqeAYqeAZ

46.033..091.0

eulaVtnanimoD46.0

assessmentofhumanexposuretohand-transmitted

vibration.

StandardISO2631-1:1985Evaluationofhuman

ENILTNORF 069 QLseireS ydoBelohW noitareleccA level

noitacoLroolF

s/msnoitareleccA

noitacoLtaeS

s/msnoitareleccA

xyzxyz

naeM60.050.081.050.050.020.0

exposuretowholebodyvibration--Part1:General

requirements.

4.5 SLOPES

DONOTUSEONSLOPESGREATERTHAN15°

The slope 15° was calculated using static stability

measurementsaccordingtotherequirementsof

EN836.

GB-8

FRONTLINE 960 Series: LQ

MAINTENANCE AND PARTS MANUAL

4 SPECIFICATIONS

4.8 TORQUES

SDAERHTCIRTEMHCTIPESROC

aiD )mm( EDARG 6.4 EDARG 8.4 EDARG 8.8 EDARG 9.01 EDARG 9.21

)mN()mN()mN()mN()mN(

656 217112

81151032415

0122039548001

219325401641571

412628561232872

6169921752263434

02881152205607748

226521433860692511

4252343486802214641

72674536962158712412

03646268327142428092

332287901391248031073

6392116051210353242805

SDAERHTCIRTEMHCTIPENIF

aiD )mm( EDARG 6.4 EDARG 8.4 EDARG 8.8 EDARG 9.01 EDARG 9.21

)mN()mN()mN()mN()mN(

600000

82161235445

0142133688601

212475311951191

417609971252203

61301731472583264

02902972755387049

2218257305755016621

4245327444972313951

72415686173182914132

03517459809138629123

334696821275261630434

6369114951981348441835

SDAERHTCNU

)ni(aiD EDARG AEDARG SEDARG TEDARG VEDARG X

)tf.fbl()tf.fbl()tf.fbl()tf.fbl()tf.fbl(

4/14.32.99.96.212.51

61/579.814.028.523.13

8/33.215.331.638.545.55

61/77.915.358.752.377.88

2/11.036.1888211531

61/93.34711721161591

8/58.95261571222962

4/3601882013493774

8/7171464005536967

16525969470592511

8/11363489260174312361

4/111157831794199810032

8/310760281369109427103

2/119884142506230332004

SDAERHTFNU

)ni(aiD EDARG AEDARG SEDARG TEDARG VEDARG X

)tf.fbl()tf.fbl()tf.fbl()tf.fbl()tf.fbl(

4/18.34.013.113.413.71

61/57.78.025.225.825.43

8/39.317.737.046.155.26

61/79.125.952.464.186.89

2/17.335.197.89521251

61/92.84131141971712

8/54.76381791052303

4/3811913443734925

8/7881905055796548

197275771863015521

8/115049901681140513281

4/113659251056139025352

8/319571602422212828143

2/116993072719299632844

4.6 RECOMMENDEDLUBRICANTS

Engineoil: ShouldbetoMIL-L-2104Corto

A.P.I. Classification SE/SF/SG

grades.[10W-30]

HydraulicOil: ShellTellus46

Grease: ShellDarinaR2,orequivilant.

4.7 CUTTINGPERFORMANCE(AREA)

9'8"Model

3.2 hectares/hr. at 12 km/hr. ( 7.9 acres/hr at 7.5

mph)

10'7"Model

3.5 hectares/hr. at 12 km/hr. ( 8.65 acres/hr at 7.5

mph)

10%allowanceisincludedfornormaloverlapsand

turning at the end of each cut.

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