Jacobsen PGM 22 Manuel utilisateur

RJ100012003

WARNHINWEIS: Wenn diese Maschine nicht ordnungsgemäß

verwendet wird, können ernsthafte Verletzungen verursacht

werden. Personen, die diese Maschine verwenden und

warten, müssen in ihrer richtigen Verwendung ausgebildet

sein, auf die Gefahren aufmerksam gemacht worden sein

und die Anleitung ganz gelesen haben, bevor sie versuchen,

die Maschine aufzustellen, zu bedienen, einzustellen oder

zu warten.

WAARSCHUWING: Bij verkeerd gebruik kan deze machine

ernstig lichamelijk letsel veroorzaken. Degenen die de machine

gebruiken en onderhouden moeten worden getraind in het

juiste gebruik ervan, worden gewaarschuwd voor de

gevaren ervan en behoren de volledige handleiding

aandachtig te lezen alvorens de machine bedrijfs-klaar te

maken, te bedienen, af te stellen en/of te onderhouden.

AVERTISSEMENT : Risque de blessures graves en cas

d’utilisation incorrecte de la machine. Les opérateurs et le

personnel d’entretien doivent être formés et conscients des

dangers encourus. Ils doivent lire avec attention le manuel

avant d’essayer de monter, d’utiliser, de régler ou maintenir la

machine.

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

AVVERTENZA: Questa macchina può causare gravi infortuni

se viene utilizzata in modo errato. Prima di accingersi ad

approntare, usare, mettere a punto o eseguire la manutenzione

di questa macchina, coloro che la utilizzano ed i responsabili

della manutenzione devono essere addestrati all’impiego della

macchina, devono essere informati dei pericoli, e devono

leggere l’intero manuale.

Parts and Maintenance Manual

Nomenclature Des Pieces De Rechange

& Manuel De Maintenance

Onderhouds - En Onderdelenhandleiding

Wartungsanleitung Und Stückliste

Manuale Per La Manutenzione E Dei Ricambi

PGM 19 & 22 Walk-Behind

2810992-ML1 (rev.0)

PGM 19 Model: 62279 - Engine Type: Honda GX120

PGM 22 Model: 62280 - Engine Type: Honda GX120

1 SAFETY

GB-4

1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

1. Safety is dependent upon the awareness, concern

and prudence of those who operate or service the

equipment. Never allow minors to operate any equip-

ment.

2. It is your responsibility to read this manual and all

publications associated with this equipment (Safety

and Operation Manual, engine manual, accessories

and attachments). If the operator can not read

English it is the owner’s responsibility to explain the

material contained in this manual to them.

3. Learn the proper use of the machine, the location

and purpose of all the controls and gauges before

you operate the equipment. Working with unfamiliar

equipment can lead to accidents.

4. Never allow anyone to operate or service the

machine or its attachments without proper training

and instructions; or while under the influence of

alcohol or drugs.

5. Wear all the necessary protective clothing and

personal safety devices to protect your head, eyes,

ears hands and feet. Operate the machine only in

daylight or in good artificial light.

6. Inspect the area where the equipment will be used.

Pick up all the debris you can find before operating.

Beware of overhead obstructions (low tree limbs,

electrical wires, etc.) and also underground

obstacles (sprinklers, pipes, tree roots, etc.) Enter a

new area cautiously. Stay alert for hidden hazards.

7. Never direct discharge of material toward

bystanders, nor allow anyone near the machine

while in operation. The owner/operator can prevent

and is responsible for injuries inflicted to

themselves, to bystanders and damage to property.

8. Never operate equipment that is not in perfect

working order or is without decals, guards, shields,

discharge deflectors or other protective devices

securely fastened in place.

9. Never disconnect or bypass any switch.

10. Carbon monoxide in the exhaust fumes can be fatal

when inhaled. Never operate the engine without

proper ventilation.

11. Fuel is highly flammable, handle with care.

12. Keep the engine clean. Allow the engine to cool

and always remove the spark plug wire from the

spark plug before storing.

13. Place unit on a flat surface, disengage all drives and

engage parking brake before starting the engine.

14. Operate the machine across the face of the slope

(horizontally), not up and down the slope (vertically).

15. Always operate at speeds that allow you to have

complete control of the machine. Be sure of your

footing; keep a firm hold on the handle and walk;

never run.

16. Before you clean, adjust or repair this equipment,

stop the engine, disconnect the spark plug wire, and

keep the wire away from the plug to prevent

accidental starting.

This machine is to be operated and maintained as specified in this manual and is intended for the professional

maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

WARNING

EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.

Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive

instruction from someone familiar with the equipment before being allowed to operate the machine.

SAFETY 1

GB-5

1.2 IMPORTANT SAFETY NOTES________________________________________________

This safety alert symbol is used to alert you to potential hazards.

DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious

injury.

CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury

and property damage. It may also be used to alert against unsafe practices.

For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no

circumstances should this equipment be operated without these devices securely fastened in place

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum

efficiency. Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer

who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use

of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void

the warranty.

WARNING

The Operator Presence Control (OPC) on this machine will shut off the reel

and traction drive if the operator releases the OPC bail.

To protect the operator and others from injury, never operate equipment with

the OPC system disconnected or malfunctioning.

WARNING

1. Before leaving the operator’s position for any reason:

a. Disengage all drives.

b. Engage parking brake.

c. Stop engine.

2. Keep hands, feet, and clothing away from moving parts. Wait for all

movement to stop before you clean, adjust or service the machine.

3. Keep the area of operation clear of all bystanders and pets.

4. Chock or block the wheels if the machine is left on an incline.

5. Never operate mowing equipment without the discharge deflector

securely fastened in place.

2 SPECIFICATIONS

GB-6

2 SPECIFICATIONS

2.1 PRODUCT IDENTIFICATION_________________________________________________

62279.........19 in., (483 mm) Professional Greens Mower

with 4.0 H.P. gasoline engine (Honda),

Operator Presence Control, grass catcher,

pneumatic transport wheels with brakes and

kickstand.

62280.........22 in., (559 mm) Professional Greens Mower

with 4.0 H.P. gasoline engine (Honda),

Operator Presence Control, grass catcher,

pneumatic transport wheels with brakes and

kickstand.

Serial Number ................ An identification plate, like the one

shown, listing the serial number, is

attached to the rear crossmember

of the frame.

Always provide the serial number of the unit when ordering

replacement parts or requesting service information.

2.2 ENGINE__________________________________________________________________

Engine ....................... HondaGX-120 K1QJG2 4-Cycle,

4 HP (2.98 kW) at 4000 RPM

Speed ........................ High Idle - 3300 + 100 RPM

Low Idle - 1700 + 100 RPM

Fuel............................ Regular Grade (Unleaded)

Fuel Tank ................... 0.66 Gallon (2.5 liter)

Use clean, fresh, regular unleaded gasoline, 86 octane

minimum.

Engine Oil . . . . . . . . . Capacity: 5/8 qt. (0.6 ltr)

Type: SAE 10W-30, API Classifi-

cation SF or SG

2.3 MOWER _________________________________________________________________

Height of cut ................. 5/64 to 7/16 in., (2 to 11 mm)

Bedknives ..................... Hardened carbon steel

High profile ................... 1/4 in., (6.3 mm) thick, yields

5/32 in., (4 mm) cut.

Low profile .................... 13/64 in., (5 mm) thick, yields

7/64 in., (2.8 mm) cut.

Tournament................... 11/64 in., (4.4 mm) thick, yields

5/64 in., (2 mm) cut.

Cutting Frequency ........ 13/64 in., (5 mm)

Reel ...............................11 blades, 5 in., (127 mm)

diameter hardened high

manganese, carbon steel

Reel Clutch....................Seperate Cog-type

Reel Reduction Ratio ....2.25:1

Width of cut:

62279........................ 19 in, (483 mm)

62280........................ 22 in., (559 mm)

2.4 TRACTION AND DIFFERENTIAL _____________________________________________

Drive Clutch .........................Disc pressure plate type

Traction Reduction Ratio......24:1

Traction and Reel Drive .......Chain drive

Transport Wheels.................(2) bidirectional, pneumatic

11 x 4 Goodyear Softrac

Differential ...........................Full automotive type,

housed in traction drum

Rear Drive Drum .................Machined aluminum alloy

2 sections: 7-3/4 in., (O.D.) x

10.97 in., (197 x 278 mm)

Travel Speed........................2.9 mph (4.7 km/h) @ 3000

rpm

Product EEC Sound

Power EEC Sound

Pressure Vibration m/s2

Arms

62279 79 dBa - dBa 4.6

62280 98 dBa 85.6 dBa 3.81

RACINE,WI MADE IN U.S.A.

TEXTRONTURF CARE AND SPECIALTY PRODUCTS

62279 1601

SPECIFICATIONS 2

GB-7

2.5 WEIGHT__________________________________________________________________

Weight (Mass) PGM 19....... 185 lb., (84 kg) with catcher,

roller, kickstand and tires.

Weight (Mass) PGM 22....... 187 lb., (85 kg) with catcher,

roller, kickstand and tires.

2.6 ACCESSORIES____________________________________________________________

Contact your authorized Textron Turf Care And Speciality

Products dealer for a complete listing of accessories and

implements.

Front Gear Drive......................................................68557

Front Roller Brush ...................................................68536

Grass Catcher.........................................................68121

Grooved Assembled Disc Roller .............................68527

Grooved Machined Aluminum Roller.......................68614

Grooved Machined Steel Roller ..............................68613

Guide Wheels .........................................................68612

Height of Cut Gauge .............................................158568

Lapping Compound (120 grit) ... 5002489 - 10 Pound Pail

5002491 - 25 Pound Pail

Light Kit ...............................................................5002962

Orange Paint (12 oz. spray) ..................................554598

Push Brush .............................................................68500

Smooth Roller with Scraper ....................................68530

Soft Touch Rotary Brush (Requires 68557) ............68560

Solid tube Roller with Scraper.................................68641

Turf Groomer ...........................................................68579

Vertical Reel ...........................................................68556

2-1/2 Gallon Fuel Can...........................................554948

5-1/4 Gallon Fuel Can...........................................554949

3 ADJUSTMENTS

GB-8

3 ADJUSTMENTS

3.1 GENERAL________________________________________________________________

1. Adjustments and maintenance should always be per-

formed by a qualified technician. If proper adjustment

cannot be made, contact an authorized Textron Turf

Care And Specialty Products Dealer.

2. Replace, do not adjust, worn or damaged

components.

3. Long hair, jewelry or loose fitting clothing may get

tangled in moving parts.

4. Do not change governor settings or overspeed the

engine.

3.2 REEL TO BEDKNIFE _______________________________________________________

(Pre-adjustment Check)

1. Check the reel bearings for end play or radial play. If

there is any abnormal movement of the reel, up and

down or side to side, adjust or replace components

as needed.

2. Inspect the reel blades and bedknife to insure good

sharp edges without bends or nicks.

a. The cutting edges of the reel blades and

bedknife must be sharp, free of burrs and show

no signs of rounding off.

b. The bedknife and bedknife backing must be

securely tightened. The bedknife must be

straight and sharp.

c. A flat surface of 1/32 (0.8 mm) minimum must be

maintained on the front face of the bedknife. Use

a standard flat file to dress the bedknife.

3. If wear or damage is beyond the point where the

reel or bedknife can be corrected by the lapping

process, they must be reground.

4. Proper reel-to-bedknife adjustment is critical. A gap

of 0.001 to 0.003”(0.025 to 0.076 mm) must be

maintained across the entire length of the reel and

bedknife.

5. The reel must be parallel to the bedknife. An

improperly adjusted reel will lose its sharp edges

prematurely and may result in serious damage to

the reel and bedknife.

6. Grass conditions will also affect the adjustment.

a. Dry, sparse conditions will require a wider gap to

prevent heat buildup and damage to the reel and

bedknife.

b. High quality grass with a good moisture content

requires a closer gap (near zero).

Figure 3A

WARNING

Before you adjust, clean or repair this equipment,

always disengage all drives, engage parking brake

and stop engine to prevent serious injury.

Whenever performing maintenance other than

carburetor adjustments, remove the spark plug wire

and place the wire away from the plug to prevent

accidental starting and bodily injury.

! !

CAUTION: Be careful to prevent entrapment

of the hands and fingers between moving and

fixed components of the machine

CAUTION: To prevent personal injury and

damage to the cutting edges, handle the reel

with extreme care.

90°

1/32”

(0.8 mm)

ADJUSTMENTS 3

GB-9

3.3 BEDKNIFE _______________________________________________________________

1. Read Section 3.2 before making the adjustment.

2. Start adjustment at the leading end of the reel,

followed by the trailing end. The leading end of the

reel blade is the end that passes over the bedknife

first during normal reel rotation.

Figure 3B

3. Loosen nut (A) and turn nut (B) clockwise to bring

the bedknife closer to the reel or counterclockwise

to back the bedknife away from the reel.

a. Slide a feeler gauge or shim stock .001 -.003 in.,

(.025 - .075 mm) between the reel blade and the

bedknife. Do not turn the reel.

b. Adjust the trailing end of the reel in the same

manner, then recheck the adjustment at the

leading end.

4. Tighten nut (A). Recheck adjustment.

When the reel and bedknife are properly adjusted, the

reel will spin freely and will cut a piece of newspaper

along the full length of the reel when the paper is held at

90°to the bedknife.

Figure 3C

3.4 BRAKE __________________________________________________________________

A properly adjusted brake requires 10 lbs. pull at top of

brake lever to engage and must have 1.50”(38 mm)

center to center when released.

1. Minor adjustments are made at the handle. Loosen

nut (H), turn nut (J) to adjust the brake cable, then

tighten nut (H).

2. If adjustments cannot be made at the handle,

remove the transport wheel and make the

adjustment at the brake band.

3. Loosen screw (K) and pull cable to obtain desired

brake tension. Tighten screw (K). Readjust (H) and

(J).

Figure 3D

CAUTION: Handle the reel with extreme care

to prevent personal injury and damage to the

cutting edges.

Rotation

Leading Edge TK13

Brake Band

1.50”

(38 mm)

3 ADJUSTMENTS

GB-10

3.5 CUTTING HEIGHT _________________________________________________________

Note: Make sure the bedknife is properly adjusted before

setting the cutting height. (Section 3.3).

1. Tip mower back on traction drum or tires. Do not

leave the mower tipped back for an extended length

of time or oil may migrate into the combustion cham-

ber.

2. Loosen nuts (M) on both sides just enough to allow

knob (L) to raise the front roller or Turf Groomer.

Raise both sides an equal amount.

3. Set gauge screw (P) to the desired cutting height

(O). Measure from the gauge bar (N) to the

underside of the screw head (P) then tighten wing

nut to lock the adjustment.

4. Place gauge bar between front roller and traction

roller, near the outer end of the rollers.

5. Slide screw head over bedknife (Q) and adjust knob

(L) so roller just contacts the gauge bar. Tighten nut

(M).

6. Repeat Steps 4 and 5 on the opposite end of the

reel then tighten nuts (M). Recheck and readjust the

cutting height if necessary.

Figure 3E

3.6 OPC LOCK-OUT___________________________________________________________

Adjust screw (R) so that the OPC bail (T) stops shortly

after OPC lock out lever (S) engages the OPC bail.

Figure 3F

NOPQ

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