ITW Simco-Ion Conveyostat Manuel utilisateur

5100577 Rev L

CONVEYOSTAT IN-LINE IONIZER

Conveyostat®In-Line Ionizer

For Pneumatic Conveyors

INSTALLATION AND OPERATING INSTRUCTIONS

i5100577 Rev L

CONVEYOSTAT IN-LINE IONIZER

TABLE OF CONTENTS

1. SAFETY WARNINGS............................................................................................. 1

2. DESCRIPTION..................................................................................................... 2

Features ...................................................................................................... 2

Receipt of Equipment................................................................................. 2

Return Shipments....................................................................................... 2

3. SPECIFICATIONS ................................................................................................ 3

4. INSTALLATION ................................................................................................... 4

Ground Connections.................................................................................. 6

High Voltage Connections.......................................................................... 7

5. OPERATION ....................................................................................................... 9

BPS-C Indicators/Operators ....................................................................... 9

Dual Phase+ Indicators/Operators ............................................................ 10

6. MAINTENANCE ................................................................................................ 11

Inspecting and Cleaning the Static Bars.................................................... 11

Calibration (BPS-C only) ......................................................................... 12

7. TROUBLESHOOTING.......................................................................................... 13

Conveyostat with BPS-C .......................................................................... 13

Conveyostat with Dual Phase+ ................................................................. 14

8. PARTS AND ACCESSORIES .................................................................................. 15

9. WARRANTY AND SERVICE.................................................................................. 16

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CONVEYOSTAT IN-LINE IONIZER

1. SAFETY WARNINGS

PLEASE READ THE INSTRUCTIONS COMPLETELY BEFORE

STARTING THE INSTALLATION.

ALL INSTALLATION AND TROUBLESHOOTING OPERATIONS

MUST BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL.

This instruction the manual uses symbols to identify dangerous situations as

follows:

NOTE – Statements identified with a NOTE indicate precautions

necessary to avoid potential equipment failure.

CAUTION – Statements identified with a CAUTION indicate

potential safety hazards.

WARNING – Statements identified with WARNING indicate

potential serious injury hazards.

NOTE – This equipment must be correctly installed and properly

maintained. Adhere to the following notes for safe installation and

operation:

1. Read instruction manual before installing or operating equipment.

2. Only qualified service personnel are to perform installation and repairs.

3. All equipment must be properly grounded, including the machine frame

to which the equipment is mounted.

4. Turn off input power to unit before connecting or disconnecting other

equipment.

5. Do not operate system in close proximity to flammable liquids.

CAUTION – Electrical Shock Hazard

Do not touch emitter pins when power supply is energized.

CAUTION – Electrical Shock Hazard

Disconnect input power to high voltage power supply before

connecting or disconnecting static neutralizing bars or performing any

maintenance to the system.

WARNING – Fire Hazard

Do not install or operate Conveyostat in close proximity to any

flammable liquids or solvents.

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CONVEYOSTAT IN-LINE IONIZER

2. DESCRIPTION

Simco-Ion’s Conveyostat Systems are designed to provide in-line static

elimination for neutralizing static charges on materials in pneumatic conveying

systems. In-line ionization eliminates clogs caused by static charge buildup

within the conveying system. Once the charges are neutralized, products flow

freely and productivity increases.

Conveyostat’s are typically mounted at the input to a cyclone or collection

vessel so that trim or other conveyed materials are neutralized as they pass

through the unit.

Features

• Ionization prevents pneumatic conveying systems from becoming

jammed

• Dual-phase ion generation ensures high neutralization rates

• Stainless steel construction

• Available flangeless, flanged, or QF bead connection

• Available in standard and custom sizes

Receipt of Equipment

Carefully remove the equipment from the carton.

Inspect contents for damage that may have occurred during shipment. If any

damage has occurred during shipment, the local carrier should be notified at

once. A report should be forwarded to Simco-Ion, 2257 North Penn Road,

Hatfield PA 19440 (215-822-6401).

Empty the carton to ensure that small parts are not discarded.

Return Shipments

Prior to returning goods, contact a Simco-Ion Customer Service representative

(215-822-6401) for a Return Authorization Number. This number should

be included on the packing list. All correspondence should also reference the

Return Authorization Number. Any item being returned should be shipped

prepaid and packed to provide adequate protection.

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CONVEYOSTAT IN-LINE IONIZER

3. SPECIFICATIONS

System Components Ionizer housing tube and power supply

Enclosure Stainless Steel

Lengths Standard, 24”, 36”, 48”(other lengths available)

Diameters Standard , 2-12”(larger diameters available)

HV Connection BPS-C: IQ Power connector and IQ Power extension cable

Power Supply Simco-Ion BPS-C or Dual Phase+ (legacy installations)

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CONVEYOSTAT IN-LINE IONIZER

4. INSTALLATION

1. Locate the Conveyostat In-line Ionizer as close as possible to the inlet of

receiver vessels (such as dropout boxes, cyclones, fabric filters, etc.). In

these chambers, the speed of particles is lower, and the detrimental effects

of static electricity can be easily observed as clogs and material sticking.

2. The Conveyostat must be installed in the line with the flow direction of

the material being from the cable end side of the static bars thru to the

dead-end side of the static bars.

3. See power supply manual for maximum loading characteristics.

Figure 1. Conveyostat with BPS-C Power Supply

55100577 Rev L

CONVEYOSTAT IN-LINE IONIZER

Figure 2. Conveyostat to BPS-C with AC Adapter Power Supply Retrot

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CONVEYOSTAT IN-LINE IONIZER

Figure 3. Conveyostat with Dual Phase+ Power Supply

CAUTION – Electrical Shock Hazard

Before placing the Conveyostat in operation, be sure that all grounds

and connections have been made as described in the following section.

Ground Connections

The Conveyostat is provided with a ground braid assembly. The ground braid

is typically terminated with ring terminals. Grounding is important to ensure

safety and proper operation of the Conveyostat.

1. One end of the ground braid terminates at a ground stud on the

Conveyostat.

2. Terminate the other end of the ground braid to the ground stud on the

power supply or machine frame ground.

3. The Conveyostat and power supply must be grounded to machine frame

ground. This connection may be made through the ground braid.

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CONVEYOSTAT IN-LINE IONIZER

CAUTION – Electrical Shock Hazard

Disconnect input voltage to power supply while making high voltage

connections.

High Voltage Connections

1. Connect Conveyostat to BPS-C power supply using an IQ Power

Extension Cable. The Conveyostat must be equipped with a two-prong

HV connector assembly. The connector assembly at the Conveyostat plugs

into the receptacle end of the HV extension cable. Secure connection

with (2) captive screws on connector, DO NOT over-tighten screws. HV

extension cables may be chained together to a maximum of 100 feet per

Conveyostat. The plug-end of HV extension cable plugs into HV1 or

HV2 on the BPS-C. Secure connection with (2) captive screws on plug,

DO NOT over-tighten screws. See BPS-C instruction manual.

NOTE – Failure to fully seat the high voltage connectors into the

power supply connectors may result in permanent damage to the bar,

cable, or power supply.

2. Retrofit Conveyostat to BPS-C power supply by disconnecting and

removing the Dual Phase+ power supply. Prepare the existing HV wiring

by installing spring loaded cable connectors (SLCC). Follow instructions

included in the adapter kit to install the SLCC connectors. Attach the

SLCC connectors to the BPS-C to SLCC Adapter. Plug adapter into HV1

or HV2 on the BPS-C. Secure connection with (2) captive screws on plug,

DO NOT over-tighten screws. See BPS-C instruction manual.

NOTE – When retrofitting note that the BPS-C is designed to work

with resistively coupled static eliminators. Conveyostat in-line ionizers

with serial numbers beginning with “16” or greater have resistively

coupled static bars. If the Conveyostat serial number begins with “15”

or less, the static bars should be replaced.

3. Connect Conveyostat to Dual Phase+ power supply Dual Phase+ power

supply using a HV Cable Assembly. HV Cable Assemblies are available

in various lengths up to 100 feet. The HV cable assembly connects to

the Conveyostat inside an insulated junction tube. There the HV cable

ring terminals are connected with a screw / nut. Once connected, the

multi HV wire connector tube is slid into place over the connection and

secured with a nylon screw. The high voltage cables must be kept isolated

from each other and from ground. When utilizing conduit, it must be

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CONVEYOSTAT IN-LINE IONIZER

non-metallic and the HV cable from alternate phases cannot be combined

in the same conduit. Failure to do so may result in poor performance,

cable insulation failure, and/or power supply nuisance tripping. See Dual

Phase+ instruction manual.

4. Route cables from Conveyostat to power supply. Keep cables clear of

frames and machinery that could abrade and/or damage the cable.

NOTE – Failure to follow the above guidelines may result in poor

system performance, exhibited by nuisance alarms, power supply

tripping and/or cable insulation failure.

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