ITT Industries PumpSmart PS200 Guide rapide
®
PUMPSMART
CONTROL SOLUTIONS
PS200
Version 4.0
Configuration
& Operation
Guide
PS200 Configuration & Operation Guide
Page 1
Index
Getting Started Section 1
Single Pump Process Configuration Section 2A
Multi-Pump Process Configuration Section 2B
Single Pump Speed Control Configuration Section 2C
Options & Features Section 3
Appendices
Keypad Use A-1
Fault Tracing A-2
Parameter Listing A-3
Basic Instrument Wiring A-4
Quick Reference A-5
Installation Drawings
PS200 Configuration & Operation Guide
GETTING STARTED
Page 3
GETTING STARTED
How to use this guide
This guide has been organized to make setting-up and
configuration of the PumpSmart PS200 easy. Set-up has been
divided into three main sections that include all the
information needed to get up-and-running. The three
sections are:
xSingle Pump - Where one pump is used with a single
process instrument to control on pressure, flow, level, or
temperature.
xMulti-Pump - Where several pumps are used in a
coordinated fashion to meet a pressure, flow, level, or
temperature setpoint.
xSpeed Control - Where a speed setpoint or signal is used
to control PumpSmart.
Each section has been laid out to speed you through the
configuration process, while providing enough background
information to help understand the process.
1. Step Number - The step number helps to keep track of
where you are in the configuration process when used in
conjunction with the process map.
2. Process Map - The process map is a visual guide of what
needs to be done in the step.
3. Background Information - This information explains what
the upcoming steps are and why they are being
performed. Examples are provided to assist in
understanding the concept.
4. Special Notes - These highlighted sections contain
comments that are important to the configuration
process.
5. Key Step - The key step box details the actual parameter
that must be entered into PumpSmart. It includes the
basic keys necessary to input the information.
6. Keypad View - The keypad view shows what you will see
as you perform the configuration outlined in the Key
Step.
Following the initial configuration steps, are sections related
to tuning the PumpSmart PS200 once its running, enabling
additional options and features, and troubleshooting if you
are having problems.
2
Motor Setup
The PumpSmart PS200 variable frequency drive utilizes
Direct Torque Control [DTC] rather than a scalar speed
control variable such as Volts/Hertz. Direct Torque
Control provides more precise speed control, hence
more responsive and accurate control to your set point.
Specific motor data must be ente red into the
PumpSmart drive to enable it to properly control the
motor using DTC.
Steps to be performed are:
1. Enteri ng motor data for characterization
2. Identification of the Motor starting method
3. Establishment of the Maximum and Minimum
speed limits
MOTOR DATA
The motor data will allow the PumpSmart drive to
characterize the motor during its first start-up. During
characterization, PumpSmart will automatically magnetize
the motor windings for 20Æ60 seconds to develo p a
mathematical model of the motor. Entry of the foll owing
parameters is all that is required.
NOTE - If the motor is changed in the future, this data must
be re-entered and a new characterization performed.
NOTE - The information required for this section can be
found on the motor nameplate.
11.04 MOTOR NOM VOLTAGE
KEY SEQUENCE
[From parameter group: 10-
LOCKS/PASSWORDS]
OR
Scroll to parameter group
11
OR
Scroll to parameter 11.04
“MOTOR NOM VOLTAGE”
ENTER
Press to enter the
parameter setting mode
OR
OR
Use a combination of the
arrow keys to scroll to the
nameplate motor voltage.
Enter the value for the
voltage as it appears on
the motor na meplate.
Most commo n voltages
are:
380
460
575
ENTER
Press to complete the
entry
ACT PAR FUNC DRIVE
ENTER
1 L Æ100 GP M 0
11 START-UP DATA
4 MOTOR NOM VOLTAGE
460
!
Motor Data
Maximum
Minimum Speeds
Start/Stop
Method
2
1
3
4
Key Step
Background
Information
Special Notes
Step Number
Keypad View
Process Map
Figure A - Typical Configuration Page
Language Selection
The PumpSmart PS200 drive display
supports the following languages:
English
English (American) - Default
French (Francais)
German (Deutsch)
Italian (Italiano)
Portuguese
Spanish (Espanol)
Language selection may be
performed using parameter 11.01
LANGUAGE, see OPTIONS &
FEATURES for further details.
PS200 Configuration & Operation Guide
GETTING STARTED
Page 4
PumpSmart Keypad
The PumpSmart keypad serves as the primary means of
configuring and operating the drive. It consists of a four-line
display and 16 pushbutton keys. After configuration, all of
the drive parameters can be saved to the keypad.
Basic Configuration
Configuring a typical parameter would involve the following
key-strokes:
TYPICAL PARAMETER ENTRY KEY SEQUENCE
PAR
Press the Parameter Mode key to enter
parameter setting mode.
OR
Use the double arrow keys to scroll through
Parameter Groups.
OR
Use the single arrow keys to scroll through
Parameters in each group.
ENTER
Press to enter the parameter setting mode
OR
OR
Use a combination of the arrow keys to scroll
through selections or enter values.
Double arrow keys are used for fast scrolling,
while single arrow keys are for slow scrolling.
ENTER
Press to complete parameter entry
ACT PAR FUNC DRIVE
ENTER
I 0
REFRESETLOC
REM
MODE Keys
Scrolling & Selection
Keys
Operational
Command Keys
Display
!
For more detail into using
the PumpSmart keypad, see
the Appendix section
entitled:
KEYPAD USE
Figure B - PumpSmart Keypad
PS200 Configuration & Operation Guide
GETTING STARTED
Page 5
Before you Start
Before you begin to field-program your PumpSmart PS200
drive, the following activities are expected to have been
completed:
xPump has been installed, aligned, and
prepared for start-up
xPumpSmart drive has been mounted
properly
[Refer to the hardware manual
for installation details]
xPower has been properly wired to the
drive and from the drive to the motor.
xProcess transmitter(s) and optional
appurtenances have been installed and
correctly wired.
If these steps have not been completed, please stop and
complete them before proceeding.
Once these steps are completed, select the configuration section
that applies (SINGLE PUMP, MULTI-PUMP, SPEED CONTROL) and
begin with Step 1.
PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 7
SINGLE PUMP-PROCESS
This section is devoted to starting your PumpSmart PS200 in single
pump process control mode. In this mode, a single pump is
connected to your system with a transmitter (pressure, level,
flowmeter, etc.) wired to the PS200 to provide process condition
feedback.
Step Description Parameters
Single-Pump Overview
1
Locks/Passwords
10.02
2
Motor Setup
Drive data for the First Motor Run ID is
entered here in addition to start/stop
methods, and MAX and MIN drive speeds
12.01
11.04
11.05
11.07
11.08
14.01
14.02
3
Operating Mode & Units
Selects the mode of operation and the
primary process transmitter setup.
11.03
15.01
16.03
16.04
4
Setpoint
!
Pump Protection Limit 25.01
25.02
Start/Stop
CHECK & GO STEP
Some parameters may not need to be changed from the
default parameters allowing you to speed through the set-
up process. These parameters have been marked with a
check mark.
PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 8
1
Locks and Passwords
Operating parameters on the PumpSmart PS200 are
protected by a 3-digit passcode to prevent casual users or
unauthorized users from inadvertently changing the
operating and protection limits that have been set. All PS200
units utilize the same passcode; it cannot be changed by the
user/owner.
When the PS200 keypad is locked, functionality is limited to
starting, stopping, and changing the operating setpoint.
10.02 PASS CODE
KEY SEQUENCE
[From parameter group: 99 INFORMATION]
PAR
Press to enter
parameter mode
OR
Scroll to parameter
group 10 LOCKS /
PASSWORDS
OR
Scroll to parameter
10.02 PASS CODE
ENTER
Press to enter the
parameter setting
mode
OR
OR
Use a combination of
the arrow keys to scroll
to the number 358.
To open the Parameter
lock, scroll to parameter
10.02 and enter the
passcode 358. The
display value will
automatically return to 0
after the three-digit
code has been entered.
To check on the status
of the parameter lock:
scroll to parameter
10.01. After correctly
entering the passcode, it
will read “OPEN”
ENTER
Press to complete the
passcode entry
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
10 LOCKS/PASSWORDS
2 PASS CODE
358
Single Pump Application Macro
The Single Pump Application Macro is
the default setting on new PumpSmart
units. If you are re-applying this unit
from some other application, check
parameter 11.02 APPLICATION MACRO
and make sure it is set to SINGLE PUMP.
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