IPEX ISH Manuel utilisateur

1/ 22

Document No.HDM-0006

Confidential C I-PEX Inc. QKE-DFFDE09-03 REV.8

ISH® INLINE CONNECTOR

Instruction Manual

RS0743

September 18, 2020

H.Naoi

J.Tateishi

E.Kawabe

RS0550

August 18, 2018

S.Tanaka

S.Tono

T.Osuga

RS0511

July 10, 2018

H.Naoi

T.Osuga

E.Kawabe

RS0264

December 10, 2015

K.Hanaki

J.Mukunoki

T.Endo

Rev.

ECN

Date

Prepared by

Checked by

Approved by

ISH INLINE CONNECTOR Instruction Manual

Document No.

HDM-0006

2/ 22

Confidential C

Contents

1. Purpose

2. Applicable items

3. Crimping procedure

4. Terminal insertion

5. Secondary lock part installation

6. How to release Secondary lock part

7. How to release terminals

8. Mating of connector

9. Unmating of connector

10.Handling of Product

11.Storage of housings and terminals

12.Jig

13.Other notes

14.Contact

・・・・・ Sheet 3

・・・・・ Sheet 4

・・・・・ Sheet 13

・・・・・ Sheet 14

・・・・・ Sheet 16

・・・・・ Sheet 17

・・・・・ Sheet 19

・・・・・ Sheet 20

・・・・・ Sheet 21

・・・・・ Sheet 22

ISH INLINE CONNECTOR Instruction Manual

Document No.

HDM-0006

3/ 22

Confidential C

1.Purpose

The Manual explains the handling of ISH INLINE CONNECTOR.

For female connector, refer to the Handling Manual 【ISH CONNECTOR No.HDM-0002】.

2.Applicable items

The Manual is applicable to the items listed below.

Name

Part No.

Image

MALE TERMINAL

VT002-012

MALE CONNECTOR

FEMALE CONNECTOR

ISH INLINE CONNECTOR Instruction Manual

Document No.

HDM-0006

4/ 22

Confidential C

3.Crimping procedure

3-1.Applicable wires

3-2.Wire strip length

①Strip the insulation off by 3.0±0.1mm (see Fig.1)

②Check to see that there is no damage to the conductors or insulation, cut off conductors, short conductors

and deformed conductors as shown in Fig. 2.

Do not use wires with damaged conductors, cut off conductors, short conductors and deformed conductors.

Using faulty wires may cause crimping problems.

Part No. Applicable Wire

VT002-012

wire size：0.3mm2・0.5mm2

Insulation outer diameter：Φ1.60mm MAX.

3.0±0.1mm

Conductors

Insulation

Fig 2. Stripped wires (unacceptable examples)

Fig 1.Wire strip

Cut off conductors

(defect)

Deformed conductors

(defect)

Condition

Image

Good

Damaged conductors

(defect)

ISH INLINE CONNECTOR Instruction Manual

Document No.

HDM-0006

5/ 22

Confidential C

3-3.Terminal part names

3-4. Crimping requirements

(1) Crimp dimension

Crimped female terminals must satisfy the crimp dimension specified in Table 1.

※Crimp dimensions may be different depending on conductor construction of the wire.

Please contact our Sales Department shown in 14(sheet 22) about wire used, then we will verify it and

notify you the appropriate crimp dimensions.

Fig 3. Terminal part names

Table 1. Crimp dimension

Insulation barrel Crimp Height

0.95±0.05 (※)

Part No.

Wire Size

Insulation

Outer Diameter

Wire barrel Crimp Height

Wire barrel Crimp Width

1.8±0.05

Insulation barrel Crimp Width

VT002-012

0.3mm2

Φ1.60mm MAX.

0.9±0.05 (※)

1.4±0.04

1.6+0.1/-0.05

1.55±0.05

0.5mm2

ISH INLINE CONNECTOR Instruction Manual

Document No.

HDM-0006

6/ 22

Confidential C

Measuring method for crimp dimension is described below.

Use the micrometer shown in Fig.4 for measurement of each part.

Fig 4. Micrometer

(1)-1. Measuring method for wire barrel crimp height is described below.

To measure the wire barrel crimp height, pinch the top of the wire barrel (winding side) and the bottom of

the wire barrel with a micrometer. (see Fig.5)

Secure terminals firmly to obtain accurate measurement.

Do not pinch the bell mouth. The wire barrel crimp height can not measure accurately.

(1)-2. Measuring method for insulation barrel crimp height is described below.

To measure the insulation barrel crimp height, pinch the top of the insulation barrel (winding side) and the bottom of

the insulation barrel with a micrometer. (see Fig.6)

Secure terminals firmly to obtain accurate measurement.

Fig 5.Wire barrel Crimp height measurement

Fig 6. Insulation barrel Crimp height measurement

Section

Do not pinch the bellmouth.

Micrometer

ISH INLINE CONNECTOR Instruction Manual

Document No.

HDM-0006

7/ 22

Confidential C

(1)-3. Measuring method for wire barrel crimp width is described below.

To measure the wire barrel crimp width, pinch the side of the wire barrel with a micrometer. (see Fig.7)

Secure terminals firmly to obtain accurate measurement.

Fig 7. Wire barrel Crimp width measurement

(1)-4. Measuring method for insulation barrel crimp width is described below.

To measure the insulation barrel crimp width, pinch the side of the insulation barrel with a micrometer. (see Fig.8)

Secure terminals firmly to obtain accurate measurement.

Fig 8. Insulation barrel crimp width measurement

Section

Micrometer

ISH INLINE CONNECTOR Instruction Manual

Document No.

HDM-0006

8/ 22

Confidential C

(2) Bottom burrs

Burrs produced during crimping process must not extend beyond the bottom surface. (see Fig.9)

(3) Bellmouth,excess conductors and cut-off tab

Bellmouth,excess conductors and cut-off tab must satisfy the dimensions shown in Fig. 10 and Table 2.

Fig.10. Bellmouth, excess conductors and cut-off tab

No extension

Extension

Bottom surface of terminal

Bottom burrs

【Good】

【No good】

Fig 9. Bottom burrs

ISH INLINE CONNECTOR Instruction Manual

Document No.

HDM-0006

9/ 22

Confidential C

(4) Unaligned wire barrel ends

Unaligned wire barrel ends is 0.1mm MAX..(Fig.11)

※If wire barrel ends are not aligned, resulting in different dimension of excess conductors or

bellmouth between the sides,dimensions must be measured on larger side and be satisfied.

(In the case shown in Fig.12, measure excess conductors:[a],bellmouth:[b].)

(5) Rolling

Rolling is 3°MAX. from the wire barrel (baseline).(see Fig.13)

Fig13. Rolling

Fig 12. Example of unaligned wire barrel ends

Fig 11. Unaligned wire barrel ends

Example①

Example②

ISH INLINE CONNECTOR Instruction Manual

Document No.

HDM-0006

10 / 22

Confidential C

(6) Terminal twist

Terminal twist is 1.2° MAX. from the wire barrel (baseline). (see Fig. 14)

(7) Bend up and Bend down

Bend up is 1.10mm MAX., and no Bend down respectively, the hight from the wire barrel(baseline) to

the terminal box(measurement point). (see Fig. 15～16)

Fig 15. Bend up

Fig 16. Bend down

Fig 14. Terminal twist

No bend down

Autres manuels pour ISH

Table des matières

Autres manuels IPEX Câbles et connecteurs

IPEX

IPEX CABLINE-CBL PLUG Manuel utilisateur

IPEX

IPEX CABLINE-CAL Manuel utilisateur

IPEX

IPEX MP-A01 Manuel utilisateur

IPEX

IPEX MHF-A Manuel utilisateur

IPEX

IPEX CABLINE-CA IIF Manuel utilisateur

IPEX

IPEX CABLINE-UA II PLUG Manuel utilisateur

IPEX

IPEX CABLINE-UM Manuel utilisateur

IPEX

IPEX CABLINE-UY 20857-0 T-0 Series Manuel utilisateur

IPEX

IPEX MINIFLEX 5-BF II Manuel utilisateur

IPEX

IPEX CABLINE-UX II PLUG Manuel utilisateur

IPEX

IPEX CABLINE-VS PLUG Manuel utilisateur

IPEX

IPEX ISH VW Manuel utilisateur

IPEX

IPEX NOVASTACK 35-HDN Manuel utilisateur

IPEX

IPEX MINIFLEX 2-BF Manuel utilisateur

IPEX

IPEX AP-10 Manuel utilisateur

IPEX

IPEX ISH Series Manuel utilisateur

IPEX

IPEX NOVASTACK 35-HDP Manuel utilisateur

IPEX

IPEX CABLINE-VSF Manuel utilisateur

IPEX

IPEX ISH20P Manuel utilisateur

IPEX

IPEX CABLINE-VS Manuel utilisateur

IPEX

IPEX ISH Manuel utilisateur

IPEX

IPEX CABLINE-CA PLUG Manuel utilisateur

IPEX

IPEX NOVASTACK-B Manuel utilisateur

IPEX

IPEX CABLINE-CA II PLUS Manuel utilisateur

Manuels Câbles et connecteurs populaires d'autres marques

Philips

Philips SWA6310 Manuel utilisateur

StarTech.com

StarTech.com CRJ4550PK Manuel utilisateur

Nohau

Nohau EMUL-IP2K-PC Manuel utilisateur

Foxun

Foxun SX-SP144E-HD4K2K Manuel utilisateur

Philips

Philips SWA3305W Manuel utilisateur

opticis

opticis Stretch DVIM1-1P0x Manuel utilisateur

Volkswagen

Volkswagen VAS 6558A Manuel utilisateur

NEXIBO

NEXIBO N-13 Manuel utilisateur

CYP

CYP PU-1H3HBTL Manuel utilisateur

Allen-Bradley

Allen-Bradley 1784-u2dhp Manuel utilisateur

Global Caché

Global Caché Flex Link Blaster Manuel utilisateur

Hauppauge

Hauppauge USB-Live2 Manuel utilisateur

Fenix

Fenix MPSV 15 Manuel utilisateur

BEGA

BEGA 71 085 Manuel utilisateur

Tesla

Tesla HPWC Manuel utilisateur

GAMERON

GAMERON LUXURY TV CABLE Manuel utilisateur

molex

molex Milli-Grid Dual row 87568 Series Manuel utilisateur

Burndy

Burndy Continental Industries thermOweld CRE-7 Manuel utilisateur