ION CENTER STAGE Manuel utilisateur

Confidential ION Audio Service Manual

ION Audio

CENTER STAGE

[iPA09]

Service Manual

Version 1.0

2011.06.14

The information in this document contains privileged and confidential information. It is intended

only for the use of those authorized by ION Audio. If you are not the authorized, intended

recipient, you are hereby notified that any review, dissemination, distribution or duplication of this

document is strictly prohibited. If you are not authorized, please contact ION Audio and destroy

all copies of this document. You may contact ION Audio at [email protected].

ATTENTION!

THIS DOCUMENT CONTAINS SENSITIVE

PROPRIETARY INFORMATION.

ALL RECIPIENTS MUST HAVE A CURRENT

NON-DISCLOSURE AGREEMENT ON FILE

WITH ION AUDIO, LLC.

DO NOT MAKE ILLEGAL

COPIES OF THIS DOCUMENT

Confidential ION Audio Service Manual

PREFACE

This document is intended to assist the service technician in the operation, maintenance and

repair of the ION Audio device. Together with the User Reference Manual, this document

provides a complete description of the functionality and serviceability of the Device. Any

comments or suggestions you may have pertaining to the document are welcome and

encouraged.

READ THIS!

In addition to any purchase price that ION Audio may charge as consideration for ION Audio

selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and

repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized Service

Center, ION Audio sells or transfers the Manual to you on the following terms and conditions:

Only Service Centers authorized by ION Audio in writing are authorized to perform service and

repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not

authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual

is used to perform, any service or repairs on any ION Audio product or part thereof, any

and all warranties of ION Audio as to that product and any service contract with ION Audio

for that product shall be voided and shall no longer apply for such product, even if your

services or repairs were done in accordance with the Manual.

All service or repairs done by you or with reference to the Manual shall be solely your

responsibility, and ION Audio shall have no liability for any such repairs or service work. All such

service or repairs are performed at the sole risk of the person performing the service or

repairs. You agree that all such work will be performed in a competent, professional and safe

manner at all times and to indemnify and fully hold ION Audio and its successors and assigns

harmless in the event of any failure to so perform.

Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of

resale or other transfer.

As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the

Manual, and you agree not to copy the Manual without the written authorization of ION Audio.

ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual, or

any new or superseding version thereof.

ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to

you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts

supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third

parties or (ii) to any third parties for any purpose.

You shall not make any warranties or guarantees with respect to the products of ION Audio or the

use thereof on behalf of ION Audio or in your own name.

The foregoing describes the entire understanding related to sale or transfer of the Manual to you,

and no other terms shall apply unless in a writing signed by an authorized representative of ION

Audio.

All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual

WARNINGS

TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE

THIS PRODUCT TO WATER OR MOISTURE.

The arrowhead symbol on a lightning flash inside a triangle is

intended to alert the user to the presence of uninsulated "dangerous

voltage" within the enclosed product which may be of sufficient

magnitude to constitute a risk of electric shock to persons.

The exclamation point inside a triangle is intended to alert the user

to the presence of important operating, maintenance and servicing

instructions in the literature which accompanies the product.

REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION

AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.

PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO

COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR

SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE

OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.

ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION

AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF

THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT

ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.

Regarding the Power Supply Fuse

CAUTION: The product under service may employ the use of a

replaceable fuse. Danger of fire or electrocution if fuse is incorrectly

replaced. Replace with only the same type or equivalent type

recommended by the equipment manufacturer.

Regarding the Internal Battery

CAUTION: The product under service may employ the use of a

internal battery. Danger of explosion if battery is incorrectly

replaced. Replace only with the same or equivalent type

recommended by the manufacturer. Dispose of used batteries

according to the manufacturer's instruction.

Confidential ION Audio Service Manual

Safety Instructions

Carefully read the applicable items of the operating instructions and these safety suggestions

before using this product. Use extra care to follow the warnings written on the product itself and in

the operating instructions. Keep the operating instructions and safety suggestions for reference in

the future.

1. Power Source. The product should only be connected to a power supply which is described

either in the operating instructions or in markings on the product.

2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to

step on the cords and such that nothing will be placed on or against them.

3. Periods of Non-use. If the product is not used for any significant period of time, the product's

AC power supply cord should be unplugged from the AC outlet.

4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any

openings of the product.

5. Water or Moisture. The product should not be used near any water or in moisture.

6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or

other heat producing equipment.

7. Ventilation. When installing the product, make sure that the product has adequate

ventilation. Improperly ventilating the product may cause overheating, which may damage the

product.

8. Mounting. The product should only be used with a rack which the manufacturer

recommends. The combination of the product and rack should be moved carefully. Quick

movements, excessive force or uneven surfaces may overturn the combination which may

damage the product and rack combination.

9. Cleaning. The product should only be cleaned as the manufacturer recommends.

10. Service. The user should only attempt the limited service or upkeep specifically described in

the operating instructions for the user. For any other service required, the product should be

taken to an authorized service center as described in the operating instructions.

11. Damage to the Product. Qualified service personnel should service the unit in certain

situations including without limitation when:

a. Liquid has spilled or objects have fallen into the product,

b. The product is exposed to water or excessive moisture,

c. The AC power supply plug or cord is damaged,

d. The product shows an inappropriate change in performance or does not operate

normally, or

e. The enclosure of the product has been damaged.

P/N Part Name Description

80290001 5.25" woofer AN-L29001,4ohm,30W,YD135-4XGH,Yangkang

21080027 grille DN-X80014,M54-595-14NB

10400045 grille DN-ME4024,alu alloy,T=0.5mm,35*13mm

20640009 front panel DN-EC009,G61-R46-1AB

20290024 bracket DN-PB0025,G61-C387-4AB

20080023 Rear enclosure DN-PC8021,C62-C670HS-1AB

20210082 Knob cap DN-PN2056,D8.8*10mm,ABS

30060095 foam 10*1000*1mm,EVA1030

70010130 screw Φ3*12mm, D5.5mm

70010699 screw Φ4*45mm, D8mm

70010360 screw Φ3.8*12mm, D7mm

70010106 screw AN-C10106,M3*10mm, D5.5mm

70070018 Hex nut Φ6*M3*3.0mm

70090020 gasket Φ7*Φ3*1.0mm

12030004 rocker switch AN-S305,RL3-421-G-2-BK/BK-P8,(0.8T)

16140975 wire 18#,UL1617,280mm

20050021 front panel DN-PC5012,ABS防火料,G61-595-1AB3

20050022 front panel DN-PC5013,ABS防火料,G61-595-01F99

20080022 Rear enclosure DN-PC8020,ABS防火料,S62-B596-01F99

10520160 block DN-ME0090,W23-102-2B

10100956 panel DN-MC2256,alu alloy,128*25*0.3mm

10100957 panel DN-MC2257,alu alloy,128*25*0.5mm

10100965 panel DN-MC2264,alu alloy,T=0.5mm

10110439 Rear enclosure DN-MC3114,SECC,T=2.0mm,127*77.2mm

20520011 cable harness 5B-2

24100026 core W8,T25*8.1*15

30010098 shrink tube Φ12*90*0.30mm,UL

51050161 cable L=50mm

30090009 cable harness 2.5*120mm

11140543 resistor 1/2W,22Ω,±1%

11130213 resistor 1/4W,1.5KΩ,±5%

11130222 resistor 1/4W,3.9KΩ,±5%

IPA09 BOM

18030089 diode AN-D30089,DO-35,1/2W,5.1V,BZX 55

50030133 capacitor 684,VDC63,±5% 7.2(W)*11(H)*6(T)

17010136 capacitor 2.2uF/50V,±20%,-40/+85℃,Φ5*11mm,P=2mm

17010171 capacitor 47uF/25V,±20%,-40/+105℃,Φ5*11mm,P=2mm

17010112 capacitor 100uF/16V,±20%,-40/+85℃,Φ5*11mm,P=2mm

17010212 capacitor 220uF/16V,±20%,-40/+85℃,Φ6.3*11mm,P=2.5mm

17010401 capacitor 220uF/35V,±20%,-40/+105℃,Φ8*12mm,P=3.5mm

17010266 capacitor 470uF/35V,-10/+30%,-40/+105℃,Φ10*16mm,P=3.5mm

17010292 capacitor 1000uF/25V,±20%,-40/+105℃,Φ10*16mm,P=5mm

14040194 IC NJM7809A,JRC

40370003 male jack AN-JP401,HT-2.5-04P-01A

40370098 male jack AN-JP410,3961-02,(P=3.96mm,180 deg)

40370099 male jack AN-JP410,3961-03,(P=3.96mm,180 deg)

24060097 inductor AN-I6087,DR0512-3R5L

24060087 inductor AN-I6088,22uH,3.5A,RIDR1010-220,ZKH666DR1010-6433

10280010 L shape bracket DN-MB8016,32*8.0*1.5mm,SPCC

70010048 screw AN-C10048,M3*6mm, D5.5mm

10080221 heat sink DN-MH0145,alu alloy,20*45*10mm

70010082 screw AN-C10082,M3*8mm, D5.5mm

26020503 PCB IPA09,AMP FR4 double sides,AN-B20386

11170001 resistor 1/8W,0Ω,±5%,0805

11170022 resistor 1/8W,100Ω,±5%,0805

11170044 resistor 1/8W,1KΩ,±5%,0805

11170059 resistor 1/8W,4.7KΩ,±5%,0805

11170068 resistor 1/8W,10KΩ,±5%,0805

11170070 resistor 1/8W,12KΩ,±5%,0805

11170072 resistor 1/8W,15KΩ,±5%,0805

11170083 resistor 1/8W,39KΩ,±5%,0805

11170084 resistor 1/8W,47KΩ,±5%,0805

11170592 resistor 1/4W,10Ω,±5%,1206

50050138 capacitor 331,VDC50,±5%,NPO,0805

50050232 capacitor 471,VDC50,±5%,NPO,0805

50050103 capacitor 153,VDC50,±10%,X7R,0805

50050126 capacitor 223,VDC50,±10%,X7R,0805

50050075 capacitor 104,VDC50,±10%,X7R,0805

50050354 capacitor 10UF,VDC50,±20%,Y5V,1206

50050131 capacitor 224,VDC50,+80/-20%,Y5V,0805

50050171 capacitor 474,VDC50,±10%,X7R,0805

50050255 capacitor 1UF,VDC16,±10%,X7R,0805

14040663 IC TDA8932BT,SOP32,PHILIPS

14040791 IC NJM2761RB2,TVSP10,JRC

14010077 NPN triode MMBT3904LT1,SOT23,ONSEMI

50010021 capacitor 33PF,VDC50,±5%,NPO OD=5mm

50010041 capacitor 101,VDC50,±5%,NPO,OD=5mm

50010095 capacitor 221,VDC50,±5%,NPO,OD=7mm

50010066 capacitor 104,VDC50,+80/-20%, OD=5mm

50030157 capacitor 682,VDC63,±5% 7.2(W)*6.5(H)*2.5(T)

50030092 capacitor 334,VDC63,±5%, 7.2*9.5*4.5

17050021 capacitor 10uF/50V,±20%,-40/+85℃,Φ5*11mm,P=2.0mm

17010105 capacitor 10uF/50V,±10%,-40/+85℃,Φ5*11mm,P=2mm

17010170 capacitor 47uF/25V,±20%,-40/+85℃,Φ5*11mm,P=2mm

17010278 capacitor 1000uF/10V,-10/+30%,-40/+85℃,Φ８*12mm,P=3.5mm

18040153 LED AN-L0153,GL-DSBK14003,Φ3*5.8mm

14040147 IC NJM4580L,SIP,JRC

40370001 male jack AN-JP401,HT-2.5-02P-01A

40370098 male jack AN-JP410,3961-02,(P=3.96mm,180 deg)

40030020 6.35 jack AN-J0324,SJ-6309-4P

15010431 rotate POT AN-V1134,double pole,A10K,R1112G1UA1-A10K,L=15mm

15010432 rotate POT AN-V1135,single pole,A10K,L=15mm,R0904N1JA2-A10K-300

16010155 ribbon cable AN-W12P,2P,24#,UL1007,200mm

16010358 ribbon cable AN-W224,9P,24#,UL1007,280mm

16010359 ribbon cable AN-W225,4P,22#,UL1007,330mm

16040438 wire AN-W42G,2P,18#,UL1015,150mm

16040656 wire AN-W4227,2P,18#,UL1015,330mm

24100026 core W8,T25*8.1*15

24100027 core W8,T25*12*15

26010400 PCB IPA09 PRE 94V0 AN-B10357

11130040 resistor 1/8W,1KΩ,±5%

11130044 resistor 1/8W,1.5KΩ,±5%

11130048 resistor 1/8W,2.2KΩ,±5%

11130053 resistor 1/8W,3.3KΩ,±5%

11130059 resistor 1/8W,4.7KΩ,±5%

11130067 resistor 1/8W,10KΩ,±5%

11130073 resistor 1/8W,15KΩ,±5%

11130075 resistor 1/8W,18KΩ,±5%

11130076 resistor 1/8W,20KΩ,±5%

11080021 jumper wire Φ0.8*6mm

11080022 jumper wire Φ0.8*7.5mm

11080027 jumper wire Φ0.8*10mm

11080028 jumper wire Φ0.8*12.5mm

11080031 jumper wire Φ0.8*17.5mm

11080037 jumper wire Φ0.8*25mm

11080023 jumper wire Φ0.8*8mm

11080027 jumper wire Φ0.8*10mm

11080029 jumper wire Φ0.8*15mm

40370008 male jack AN-JP401,2532-09,(180 deg,P=2.5mm)

40030013 6.35 jack AN-J0317,SJ6327A

40190068 RCA jack AN-J1961,RCA-207F

30060316 foam 83*37*26mm,防火EVA1030

10110438 Rear enclosure DN-MC3113,SECC,T=2.0mm,127*77.2mm

70010130 screw Φ3*12mm, D5.5mm

70010482 screw M4*7mm, D7mm

30060078 foam 4.5*1000*1.0mm,EVAE1030

26010401 PCB IPA09 INPUT 94V0

11170044 resistor 1/8W,1KΩ,±5%,0805

11170059 resistor 1/8W,4.7KΩ,±5%,0805

11170242 resistor 1/8W,4.99KΩ,±1%,0805

11170068 resistor 1/8W,10KΩ,±5%,0805

11170076 resistor 1/8W,20KΩ,±5%,0805

11170288 resistor 1/8W,20KΩ,±1%,0805

11170092 resistor 1/8W,100KΩ,±5%,0805

11170104 resistor 1/8W,360KΩ,±5%,0805

50050047 capacitor 101,VDC50,±5%,NPO,0805

50050051 capacitor 102,VDC50,±10%,X7R,0805

50050075 capacitor 104,VDC50,±10%,X7R,0805

50050131 capacitor 224,VDC50,+80/-20%,Y5V,0805

50050086 capacitor 10UF,VDC16,±10%,X7R,1206

24010009 ferrite 600Ω@100MHZ,0.5A,±25%,0805,FB0805-601

14040155 IC NJM4580M,DMP8,JRC

11130271 resistor 1/4W,2.2MΩ,±5%

11130185 resistor 1/4W,33Ω,±5%

11130484 resistor 1/2W,100Ω,±5%

11130644 resistor 1/2W,150Ω,±5%

11130513 resistor 1/2W,3KΩ,±5% P=5mm

18010124 diode AN-D0124,DO-41,FR107

18010133 diode P6KE200A,DO-15

18010021 diode AN-D10021,DO-41,SF14

50010065 capacitor 104,VDC50,±20%,Y5V OD=7mm

50010054 capacitor 102,VDC1000,±10%,Y5P OD=5mm

17010143 capacitor 22uF/50V,±20%,-40/+105℃,Φ5*11mm,P=2m

30010022 shrink tube Φ6*18*0.28mm,UL

17010124 capacitor 100uF/35V,±20%,-40/+105℃,Φ6.3*11mm,P=2.5mm

17010177 capacitor 47uF/50V,±20%,-40/+105℃,Φ6.3*11mm,P=2.5mm

17010467 capacitor 68uF/400V,±20%,-40/+105℃,Φ18*30.5mm,P=7.5mm

17010346 capacitor 2.2uF/50V,±20%,-40/+105℃,Φ5*11mm,P=2.0mm

17040012 capacitor 1000uF/35V,±20%,-40/+105℃,Φ13*20mm,P=5mm

50080004 X2 Cap 224,VAC275,±10%, P=15mm

50130001 X1Y1 cap JN12E222MY02N,±20%,X1:440VAC,Y1:250VAC

18020053 rectifier bridge KBP206,DIP

18020015 rectifier bridge TO-220,F12C20C,AKA,MOSPEC

14040160 IC TL431-A,TO92,HITACHI

14040770 IC TOP258EN,ESIP7C,POWER INTEGRATION

14040425 IC EL817C,DIP4,EVERLIGHT

13080004 transformer AN-T80004,HYEC282801

24060085 inductor AN-I6079,DR0810T-3R3M,Φ8*10mm 3.3UH,3A

24060083 inductor AN-I6077,UU10.5-403,40mH,1.5~2A

24060099 inductor AN-I6089,T221408-183,ZKH666T221408-7219

24050006 inductor AN-I5006,4.7UH,±5%, EC0307-4R7J-NA

10490015 insert JP-13,13*7*0.8mm

19100003 fuse clip AN-FA03,BX-1

10070011 hear sink DN-MH7002, 15*28*10.5mm

10070023 hear sink DN-MH7014,AL 23.5*16.3mm

70010528 screw AN-C10528,M3*6mm, D5.5mm

70010065 screw M3*6mm D7.5mm

30050013 mica piece 16*21*0.1mm

10520158 block DN-ME0089,TC-24NNHA

20630066 fuse cover FH-1L

19020021 fuse 1.6A/250V,Φ5*20mm

16040657 wire AN-W4228,3P,18#,UL1007,150mm

16060023 grounding wire AN-W623,18#,UL1015,190mm

50130001 X1Y1 cap JN12E222MY02N,±20%,X1:440VAC,Y1:250VAC

10280007 L shape bracket DN-MB8013,32*8.0*1.5mm,SECC

10280038 L shape bracket DN-MB8035,SECC,71*12*2mm

70010048 screw AN-C10048,M3*6mm D5.5mm

26040045 PCB IPA09 POWER AN-B40035

11130121 resistor 1/8W,10MΩ,±5%

11130115 resistor 1/8W,2MΩ,±5%

11140118 resistor 1/8W,14.7KΩ,±1%

11130059 resistor 1/8W,4.7KΩ,±5%

11130047 resistor 1/8W,2KΩ,±5%

11130040 resistor 1/8W,1KΩ,±5%

11140787 resistor 1/8W,6.2Ω,±1%

11140209 resistor 1/8W,1.5KΩ,±1%

18030029 diode AN-D30029,DO-35,1/2W,20V

16150036 6.35mm cable AN-W1535,UL(18#*2C),L=6100mm OD=5.4mm

60090017 MIC AN-E0916,PM-228A ION

16150037 3.5MM CABLE AN-W1536,2P,3.5 stereo+2 RCA,L=610mm

20030057 iPod holder DN-PC3045,ABS, 80*75mm

10250228 bracket DN-MB5120

30080001 velcro 60*60mm(male)

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